2025-11-15 2025, Volume 19 Issue 11

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  • REVIEW ARTICLE
    Siqian Jia , Ning Cai , Chuanwen Zhao , Haiping Yang

    Catalytic pyrolysis technology, particularly using polyolefin plastic waste as feedstock, has emerged as a promising approach for transforming waste plastics into carbon nanotubes, not only reducing their production cost but also achieving efficient disposal and high-value utilization of plastic waste. This work reviews the research on the preparation of carbon nanotubes from various waste plastics and summarizes the influence of metals and support on catalysts. The design of reactors and the optimization of process conditions are also critical factors influencing the yield and quality of carbon nanotubes. The growth mechanism of carbon nanotubes is systematically elucidated, encompassing radical reactions during pyrolysis, carbon dissolution-precipitation dynamics on catalytic surfaces, and subsequent structural evolution. Collectively, this review underscores the significant potential of catalytic pyrolysis in advancing sustainable plastic waste management and high-value resource recovery.

  • RESEARCH ARTICLE
    Prakhar Srivastava , Prit Dadhania , Aayush Gupta , Nitin Kaistha

    This study proposes the synthesis, design, and control of a separation process for a concentrated ternary mixture of methanol, ethyl acetate, and water, which exhibits two minimum boiling azeotropes, to separate it into constituent nearly pure components. The proposed flowsheet leverages the presence of a liquid-liquid envelope by using a liquid-liquid extractor with recycled water as a solvent to strategically bring the initial feed point into the liquid-liquid split region, facilitating energy-efficient separation. The design consists of a liquid-liquid extractor followed by a triple-column distillation sequence. Compared to the existing extractive heterogeneous azeotropic distillation process, the proposed process achieves savings of 36.9% in total annualized cost, 46.1% in reduced energy consumption, and CO2 emission. Additionally, a regulatory plant-wide decentralized control structure has been developed through rigorous dynamic simulations, demonstrating its effectiveness in rejecting principal disturbances in throughput and feed composition.

  • REVIEW ARTICLE
    Nili Mastura Munir , Ebrahim Mahmoudi , Siew Fen Chua , Nur Ameera Rosli , Alireza Nouri , Mohsen Mesbahi Babaei , Amir Mohammad Najafi , Hasan Nikkhah , Ng law Yong , Ang Wei Lun , Abdul Wahab Mohammad

    Aside from being essential for human needs, water resources are also in demand by various industries to ensure the sustainability of economic development in countries. However, the supply of clean and affordable water is slowly depleting to the point where it becomes a major issue that requires significant attention. The membrane filtration system is an effective method for purifying water, with a high potential to provide clean water with minimal energy. The membrane spacer is a significant component in the membrane filtration system that considerably influences its performance. The dominant challenge in membrane spacers is fouling, mainly biofouling, which leads to unwanted consequences that drastically decrease the system’s performance. This review focuses on the advancements in membrane spacer technology through the modification of geometric design, selection of materials, and evaluation of their impact on fluid dynamics and biofouling. Additionally, the review provides insight into the utilization of three-dimensional printing methods and three-dimensional simulations in advancing membrane spacer technology.

  • REVIEW ARTICLE
    Zhijian Li , Deqing Kong , Yu Sun , Yifan Shao , Xi Wang

    Electrochemical carbon dioxide reduction reaction (CO2RR) represents a pivotal strategy for sustainable carbon cycling and chemical synthesis. This review comprehensively analyzes the burgeoning field of two-dimensional (2D) metal nanosheets (e.g., Bi, Ag, Co, Pd, Cu) as high-performance electrocatalysts for CO2RR. We delve into the fundamental catalytic mechanisms underpinning their activity across both gas-phase (e.g., CO, CH4, C2H4) and liquid-phase (e.g., HCOOH, CH3OH, C2H5OH) product formation pathways, with a particular focus on deciphering critical structure-activity relationships. Key intrinsic properties: composition, exposed crystal facets, and defect engineering, are systematically examined to elucidate their profound influence on catalytic activity, selectivity, and product distribution. Beyond mechanistic insights, the review critically assesses the practical utility of these 2D metal catalysts, highlighting emerging applications, persistent challenges (e.g., scalability, long-term stability, competitive reactions, C2+ selectivity control), and promising future research trajectories. By bridging fundamental catalytic principles with applied materials design, this work provides novel perspectives for advancing efficient and selective CO2RR technologies crucial for achieving carbon neutrality goals.

  • REVIEW ARTICLE
    Hang Feng , Shiyu Yu , Chengxu Zhang , Jue Hu

    Currently, the electrocatalytic two-electron oxygen reduction reaction for the production of H2O2 presents a promising alternative to the energy-intensive anthraquinone process. Enhancing the selectivity and activity of the catalyst is crucial for achieving efficient electrosynthesis of H2O2. Transition metal compound catalysts are considered ideal electrocatalysts due to their advantages, including simple preparation, low cost, diverse crystal structures, abundant availability, environmental friendliness, and the synergistic effects between coupled metals. This paper systematically reviews the latest research advancements regarding transition metal compounds used in oxygen reduction reactions to generate H2O2. It begins by elaborating on the fundamental concepts related to oxygen reduction reactions and subsequently discusses various methods for regulating transition metal compound catalysts, including element doping, defect generation, heterogeneous structure construction, crystal design, and polycrystalline transformation. The activities, selectivity, and stability of different transition metal compounds in the electrocatalytic synthesis of H2O2 are summarized, and the future development directions for transition metal compound catalysts are explored, providing valuable insights for the large-scale and efficient electrosynthesis of H2O2 in the future.

  • RESEARCH ARTICLE
    Genrui Xu , Shiyi Feng , Ye Feng , Binxia Chen , Zhenming Chen , Peng Li , Canhui Lu , Zehang Zhou

    The rapid advancement of flexible electronics creates an urgent demand for high-performance printed electronic materials. MXene-based inks have been widely studied and used for screen-printing electronics, while they usually suffer from poor screen-printability and inadequate mechanical properties of the printed coatings. Therefore, we incorporate 2,2,6,6-tetramethylpiperidinooxy oxidized cellulose nanofibers into MXene ink to regulate its rheology and enhance printability on both porous A4 paper and compact polyethylene terephthalate substrates. The introduction of cellulose enables precise control over the rheology and microstructure of the resultant MXene coatings. Critically, the strong interfacial hydrogen bonding and physical entanglement between cellulose and MXene contribute to the substantial enhancements of the mechanical properties and structural stability of the resultant composite coatings, where a remarkable 9.04-fold increase of hardness and a 1.74-fold increase of Young’s modulus are achieved. The interfacial binding strength between the coating and substrate is also well enhanced with the anchoring of cellulose. This work thereby presents a promising strategy for the design and fabrication of flexible screen-printed electronics.

  • RESEARCH ARTICLE
    Xuan Xiang , Yuyin Mao , Minghui Zhang , Hanxiao Wang , Xiangdong Xue , Jian Tian , Jian Liu

    Addressing electron and gas transfer dynamics is pivotal for photocatalytic hydrogen evolution. In this work, a hydrophilic NiCo2O4/CdS heterojunction was incorporated with hydrophobic SiO2 to enhance photocatalytic hydrogen evolution performance. The hydrophilic/hydrophobic NiCo2O4/CdS/SiO2 photocatalyst exhibited a hydrogen production rate of 11.78 mmol·g−1·h−1, outperforming the 8.15 mmol·g−1·h−1 of NiCo2O4/CdS heterojunction. The heterojunction significantly enhances photogenerated charge-carrier separation efficiency, while the hydrophobic SiO2 facilitates gas evolution by mitigating surface bubble aggregation. The work here provides a facile route for developing photocatalysts toward practical hydrogen evolution.

  • RESEARCH ARTICLE
    Andressa Mazur , Frederico Marques Penha

    This study explores fractional and simultaneous precipitation methods to recover metals from a synthetic solution containing the major components from lithium-ion battery recycling leachates: Co, Ni, Mn, Li, and H2SO4. Thermodynamic simulations analyzed the behavior of the metal-bearing solutions during hydroxide precipitation to guide process design. The fractional precipitation process was divided into three steps: pH-adjustment (D1), Co and Ni recovery (D2), and Mn recovery (D3). D2 achieved 89.7% Ni and 76.8% Co recovery; alongside Mn and Li were also removed (15% and 25% respectively). D3 showed mainly Mn recovery (68%) along with 18.7% Co and 7.3% Ni. Simultaneous precipitation resulted in over 99.7% recovery of Co, Ni, and Mn, with a small amount of Li (15%) being recovered from the solution. Na removal from the solution was observed across all experiments. X-ray diffraction analysis revealed that the phases formed were distinct from the predictions. Regardless of the presence of NH4OH as a chelating agent in solution, a mixed nickel-cobalt-manganese oxide could be obtained after calcination. This approach offers a potentially less laborious method for recovering metals in products relevant to cathode precursors in a single step from recycling leachate.

  • RESEARCH ARTICLE
    Bingbing Gao , Qi Zhang , Wei Zhang , Yunxiang Bai , Chunfang Zhang , Yang Liu , Lijun Liang , Liangliang Dong

    Polyimide membranes, owing to their robust polymer backbone and facile structural tunability, are extensively used for H2/CO2 separation. However, efficient H2 separation remains challenging because of the wide pore size distribution within the chain-packed structure of conventional polyimides. Here, we propose a coordination crosslinking engineering strategy, where Pd2+ is incorporated into an alkynyl-based polyimide containing carboxyl groups to generate coordination cross-linked networks in situ. The formed coordination bonds significantly reduce the interchain d-spacing and restrict the mobility of the polymer chains, thereby enhancing size-sieving ability. Additionally, the presence of Pd2+ significantly increases the affinity of membrane for H2. Based on their synergistic effect, the optimized EBPA-TB-COOH@Pd2+-6 membrane (EBPA: 4,4′-(ethyne-1,2-diyl) diphthalic anhydride; EBPA-TB-COOH: alkynyl-based polyimide polymer) exhibits an unprecedented combination of high H2 permeability (512.5 bar) and excellent H2/CO2 selectivity (30.4), surpassing most polyimide membranes reported to date. Furthermore, the coordination crosslinking networks endow the membranes with high and stable H2/CO2 separation performance under a wide operating pressure range (1 to 6 bar). This coordination crosslinking engineering strategy offers an effective approach for designing next-generation polyimide membranes for hydrogen recovery and purification.

  • RESEARCH ARTICLE
    Xingsheng Hu , Bing-Hao Wang , Xiong Wang , Chao Peng , Sheng Tian , Huijuan Wang , Mingming Yin , Yang Li , Yuyun Liu , Yutong Dai , Weifan Shao , Lang Chen , Shuang-Feng Yin

    BiVO4, with its moderate band gap (~2.4 eV) and visible light absorption properties, is considered a promising photoanode material. However, its photoelectrochemical performance is hindered by intrinsic defects such as poor charge carrier transport and rapid electron-hole recombination, resulting in a significant gap between its practical and theoretical photocurrent densities. In this work, we present a simple surface reconstruction method by adding citric acid to Na2SO4 electrolyte. Citric acid’s multidentate structure strongly chelates the metal-sites on the BiVO4 surface, triggering lattice reconstruction through intense interactions. This surface modification not only prolongs hole lifetime but also acts as an interface modifier, leaving a carboxyl-rich, superhydrophilic interface on the BiVO4 surface after the reaction (contact angle ≈ 0°). The multi-dimensional optimization synergistically improves BiVO4’s photoelectrochemical performance, achieving an excellent photocurrent density of 6.8 mA∙cm–2 under AM 1.5G irradiation. Importantly, our findings reveal a three-pronged synergy achieved with inexpensive citric acid: structural reconfiguration, electronic tuning, and extreme wettability, which offered a streamlined route for solar fuel production without solid co-catalysts.

  • RESEARCH ARTICLE
    Yifan Kong , Liu Deng , You-Nian Liu

    The electrocatalytic co-reduction of carbon dioxide (CO2) and nitrate (NO3) to urea represents a sustainable alternative to energy-intensive industrial synthesis processes. Herein, we report copper-doped cerium oxide nanorods (Cu-CeO2) as an efficient catalyst for this reaction, achieving a urea yield of 358.5 mg∙h–1∙g–1 at –0.7 V vs. reversible hydrogen electrode with 21.1% Faradaic efficiency. In situ Fourier transform infrared spectroscopy analysis reveals that during electrocatalytic urea synthesis, CO2 activation at the catalyst surface generates carbonyl-containing intermediates (*CO), which couple with nitrogenous species (NHx) derived from NO3 reduction. The key coupling reaction intermediate *NHCO was detected, and the *NHCO intermediate played a crucial role in promoting C–N bond formation. The stability of this intermediate directly facilitated the successful formation of urea. These findings elucidate the reaction pathway mediated by the Cu-CeO2 catalyst, establishing a theoretical foundation for subsequent catalyst design optimization.

  • RESEARCH ARTICLE
    Hui Wu , Chengcheng Wang , Hui Yang , Quanchi Dong , Tianyu Guo , Shaowu Yin , Lige Tong , Li Wang , Yulong Ding

    Medium- and low-temperature thermochemical energy storage materials are vulnerable to deliquescence, agglomeration, and structural fracturing under hyperhumid conditions, yet the fundamental origins of excess environmental moisture within reactors remain insufficiently characterized. This study systematically elucidates water vapor transport mechanisms between air and physical adsorption materials in thermochemical reactors, with emphasis on transient humidity transfer phenomena during incomplete charging and discharging cycles. Moisture saturation was defined as the key parameter for standardized humidity analysis. Results indicate that uncontrolled saturation arises from thermally driven vapor depression, in which water vapor desorbed from materials or transported by inlet air undergoes progressive condensation during downstream migration. Moisture saturation dynamics were governed by coupled effects of inlet air temperature, flow velocity, and relative humidity. Reverse charging was shown to effectively reduce maximum moisture saturation in cases where materials remained incompletely hydrated after prior discharging. Optimization of inlet air conditions through controlled transitions from low-temperature, high-velocity states to a predesigned charging protocol achieved a 45.7% reduction in maximum moisture saturation (from 1.38 to 0.75). In addition, preheating prior to discharging significantly suppressed reactor moisture saturation, thereby mitigating material failure risks.