The reflection characteristics of gird structures are calculated by the spatial network method in the case of normal incidence plane electromagnetic wave. The numerical result shows that the grid panels without electromagnetic wave absorbing foams are not ideal. However, the absorbing ability can be achieved as low as −25 dBsm from 8 GHz to 12 GHz when the grid cells are filled with foam absorbers. Also it is noted from computation that the foam filled grid structures with larger cell size, higher and thinner ribs will improve the absorbing abilities, which illustrates that they can be used as the effective light-weight stealth structures for aeronautical application.
Anionic surfactant sodium dodecyl sulfate (SDS), cationic surfactant cetyl trimethyl ammonium bromide (CTAB) and acrylic acid (AA) were introduced as molecular models to study the interaction between montmorillonite and organic molecules with different charge or chain length. The compounds were characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and 13C nuclear magnetic resonance (13C NMR). The results show organic anion could interact strongly with montmorillonite, even the molecules could intercalate into the layers of MMT.
The grinding of ultra-fine talcum powder and its application in a polypropylene (PP) matrix were investigated. Ultra-fine talcum powder was prepared by adjusting the grinding parameters of the physical milling process. The talcum powder exhibited polymodal distribution. The layered morphology of talcum particles in a horizontal sand mill was rarely damaged or destroyed. PP-talcum nanocomposites were prepared by melt blending using a twin-screw extruder. Nano talcum can be seen as a single particle, although it is not very apparent. The bending strength of talcum-filled PP was gradually increased by approximately 28%. The impact strength linearly decreased as the filler weight ratio increased. The overall maximum improvement in mechanical properties was recorded when the filler ratios increased from 15 wt% to 20 wt%.
CdS quantum dots(QDs) sensitized TiO2 nanotube arrays photoelectrodes were investigated for their photovoltaic performance of quantum dots-sensitized solar cells. The highly ordered TiO2 nanotube arrays(TNAs) were synthesized on Ti foils by anodic oxidation method. Then CdS quantum dots were deposited onto the TiO2 nanotube arrays by successive ionic layer absorption and reaction(SILAR) method to serve as the sensitizers. Cd(NO3)2 and Na2S were used as the precursor materials of Cd+ and S2− ions, respectively. It is found that the CdS QDs sensitizer may significantly increase the light response of TiO2 nanotube arrays. With increasing CdS QDs deposition cycles, the visible light response increases. Maximum photocurrent was obtained for the QDs that have an absorption peak at about 500 nm. Under AM 1.5 G illuminations(100 mW cm−2), a 4.85 mA/cm2 short circuit current density was achieved, and the maximium energy conversion efficiency of the asprepared CdS QDs-sensitized TNAs solar cells was obtained as high as 0.81 % at five SILAR cycles.
Ab initio density functional theory (DFT) was employed to study geometric and electronic structure of MgF2 (110) surface. Three different clean surface models have been considered. The results show that the surface terminated with one-layer F has the smallest relaxation and the lowest surface energy, which indicates this model is the most energetically favorable structure of MgF2 (110) surface. Furthermore, the electronic properties are also discussed from the point of density of states and charge density. Analysis of electronic structure shows that the band gap of the surface is significantly narrowed with respect to the bulk. The electrons of the surface exhibit strong locality and larger effective mass.
The sealing rings are one of the most important components as the sealing devices in the wet clutch unit of a heavy vehicle. The sealing ring, made from PTFE composites, was subjected to serious wear on the sealing surface, but the mating metal surface only had slight abrasion. A specialized test rig was designed for wear research and failure analysis of the sealing ring. The composition analyses of the ring material, working conditions and wear surface characteristics by visual inspection and tribological properties as well as microscopic analysis with scanning electron microscope was performed to determine the wear mechanism and failure causes. Results revealed that the wear of PTFE composites was characterized by abrasion and adhesion after a certain duration testing, and the wear mechanism changed to thermal fatigue and abrasive wear in the stage of intense wear. The thermal deformation and fatigue were primarily responsible for the rapid wear of the PTFE composites for the sealing rings.
Ionic polymer-metal composite (IPMC) is a type of electroactive polymer (EAP). In this paper, based on Nemat-Nasser model, an improved model is developed to explain the initial nonlinear response of electric actuation on the fixed end deformation. Three IPMC strip samples with different surface resistance are chosen for analysis. Further, from simulation and experiment results, it is found that the root deformation made the tip movement of the IPMC strip with little surface resistance, but this effect was less and less when the surface resistance reduced. The calculation results of this model for the fixed end show a more accurate simulation for the actual deformation of IPMC strips.
Homogeneous hollow Cu2O octahedral nanostructures have been fabricated by a facile one-pot reduction reaction at room temperature. The microscope analysis revealed that the edges of as-prepared hollow structures were around 200 nm with a wall thickness of about 20 nm. To investigate the influence factors and formation mechanism of the hollow octahedral structure, samples subjected to different reaction conditions were studies. The results showed that the morphology and structures of Cu2O particles were greatly affected by the concentration of pH value of the reaction environment and the reaction time. Ostwald ripening process is proposed to explain the growth mechanism of the hollow octahedral nanostructures.
Mo+Fe co-doped TiO2 nano powders were synthesised by sol-gel method. X-ray diffraction and transmission electronic microscopy morphologies showed that the Mo+Fe co-doped TiO2 nano powders were pure anatase phase, with the average crystallite size around 20 nm. UV-Vis and photocatalic activity measurements show that this Mo+Fe co-doped TiO2 can absorb visible light, have higher separation efficiency of photoinduced electrons and holes, and possess higher photocatalytic activity compared with anatase TiO2. The enhanced photocatalytic activity of Mo+Fe co-doped TiO2 verified that doping by transition metal ions can also modify the energy band and reduce the recombination centers in TiO2.
The effect of triaxial strains on the band gap of wurtzite ZnO has been investigated by the first principles calculations. The results indicate that, after application of triaxial strain, the wurtzite ZnO is still a direct band gap semiconductor with conduction- and valence-band minima remains at the Γ point. Comparing with the unstrained ZnO, the E g at Γ point increases under compressive strain but decreases under tensile strain. This triaxial strain model is in better agreement with the experimental results than the widely-employed in-plane biaxial strain model, thus providing a more accurate explanation on the behaviors of ZnO thin film under three-dimensional strain.
A series of manganese spinels LiMn2−yMeyO4 (Me = Li, Al, Mg) were prepared and examined by XRD and electrochemical methods. The spinels doped with Li or high content of Al can exhibit discharge capacity in the 5 V region, but spinels doped with Mg do not exhibit any 5 V discharge capacity. It is also observed that the 5 V discharge capacity of Li/Al doped spinels will be greatly suppressed once calcinated at temperatures above 900 °C in preparation. It is suggested that the 5 V discharge capacity of Li/Al doped spinels may be originated from the special chemical/structural characteristics of spinel phases containing Li or high content of Al prepared at temperatures below 900 °C.
The dispersion behavior of micro-diamond particles ranging from 0 to 0.5 micron was compared between in DI water and in electroless nickel solution. The effects of the concentration of electroless solution, temperature, ultrasonic treatment, stirring speed, and baffles on the size distribution of micro diamond particles in electroless nickel solution were studied. Results show that the dispersion of micro diamond particles in DI water is obviously superior to that in electroless nickel solution. Micro diamond particles agglomerate evidently when the concentration of electroless solution V elect:V DI in dispersion media exceeds 5‰. Diamond particles agglomerate more and more seriously with the increase of the ion concentration. Applying ultrasonic, increasing stirring speed and adding baffles are helpful to improving the dispersion of diamond particles in the electroless nickel solution and its uniform distribution in the Ni-P coating.
Production of glass-ceramics by sintering the molten slag obtained from electric arc furnace treatment of fly ash was investigated. The effect of washing pretreatment prior to melting the fly ash on the microstructure and properties of the glass-ceramics was examined. The results show that washing pretreatment of fly ash can decrease alkali metal chloride and increase network former in fly ash, which results in the increase of peak crystallization temperature of parent glass and strengthening of properties of bending strength and chemical stability of the glass-ceramics. The optimal heat treatment temperature for parent glass of washed fly ash is 1 173 K, at which the crystalline phase of glass-ceramics is composed of gelignite (Ca2Al2SiO7) and akermanite (Ca2MgSi2O7). Glass-ceramics produced at optimal heat treatment temperature are excellent in term of the physical and chemical properties and leaching characteristics, indicating attractive potential as substitute of nature materials.
The crystallization behavior and transparent property of MgO-Al2O3-SiO2 (MAS) glasses with TiO2 and TiO2+ZrO2 as nucleating agents were discussed by differential thermal analysis, X-ray diffraction, field emission-environment scanning electron microscope, energy dispersive spectrum and UV-VIS-NIR scanning spectrophotometer. It was found that the glass crystallized at 950 °C with ZrO2 less than 3% could obtain transparent glass ceramic, which presented purple to colorless. With the nucleating agent additives (5% TiO2+3% ZrO2), the colorless transparent glass-ceramics with spinel as the main crystal phase could be prepared, and the transmittance reached about 80%. As the crystallized temperature increase to 1 000 °C, besides spinel(MgAl2O4), sapphirine (Mg3.5Al9Si1.5O20) and ZrTiO4 precipitated from matrix glass, and the transmitance of glass-ceramic decreased.
The purpose of the present study was to evaluate the effect of Al2O3 content on the fracture property of all-ceramics ZrO2. To improve the all-ceramics ZrO2 restoration mechanics properity,96 samples containing 0,5,10 and 15 wt% of Al2O3 particles were prepared by cold isostatic pressing (200 MPa) and 1 550 °C sintered. The phase was analyzed by X-ray diffraction analysis and the bulk densities of the samples were made using Archimedes principle. Samples were randomly divided into four groups. In each group, 24 specimens were prepared so that the angle between notch and specimen’s long axis is 90° and 60°. Notch depths were 1 mm for all samples. Samples were loaded with three-point bending method. 90° cut samples were used to measure fracture toughness while 60°cut samples were used to observe fracture curve by taking points on the fracture extension path under microscope, plotting points on coordinates, generating fitting curve by software “Origin”, and analyzing the microstructure of the specimen fracture surfaces by scanning electron microscopy (SEM).The results show that the increment of Al2O3 has insignificant effect on the densification of all-ceramic ZrO2.XRD analysis shows that the specimen is comprised of t-ZrO2 and α-Al2O3 before fracture while fracture surface is m-ZrO2, t-ZrO2 and α-Al2O3. ZrO2 containing 10% Al2O3 has the optimum mechanical properties and unconspicuous crack propagation and distribution. The observations may provide a reference for the materials selection, shape design, and production process of all-ceramic crown and bridge.
The oxidation state of sulfur is detected in Na2O-CaO-SiO2 float glass by synchrotron radiation X-ray absorption near edge structure (XANES) spectra at the sulfur K edge. The measured spectra show the only presence of S6+ in the Na2O-CaO-SiO2 float glass and the oxidation state of sulfur do not change with the increase of glass depth. It is also found that, after the melt has gone through the molten tin bath, the S6+ is the dominant species, but S2− is also present on both surfaces. It is not certain whether cation bonds to S2− or not, because there are many cations dissolved in the melted tin which makes the spectrum complicated.
Stable homogeneous suspensions of multi-walled carbon nanotubes (MWCNTs) were prepared using gum arabic (GA) as dispersant and were incorporated to Portland cement paste. The dispersion was examined by ultraviolet visible spectroscopy (UV-vis), and the concentration measurement shows that the optimum concentration of GA is 0.45 g · L−1. The dispersibility of the surface-modified MWCNTs in aqueous solution and cement matrix were investigated by transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS), and the mechanical properties of the composites were investigated. The results show that the addition of the treated nanotubes can improve both the flexural strength and the compressive strength of the Portland cement composite significantly. The flexural strength of the composite increases up to 43.38% with the MWCNT concentration of 0.08% (by weight of cement). The porosity and pore size distribution of the composites were measured by mercury intrusion porosimetry (MIP), and the results indicate that the cement paste doped with MWCNTs obtained lower porosity and concentrated pore size distribution. The morphological structure was analyzed by field emission scanning electron microscopy (FESEM) and EDS. It is shown that MWCNTs act as bridges and networks across cracks and voids, which transfer the load in case of tension, and the interface bond strength between the nanotubes and matrix is very strong.
Both macro and micro-methods were introduced to study the physical and chemical properties of thermal oxidative aging of SBS (styrene-butadiene-styrene) modified asphalt. The physical properties of SBS modified asphalt before and after aging were analyzed by normal tests. The structure and quality variation of SBS modified asphalt during the aging process was analyzed by FTIR (Fourier transform infrared spectrum). FTIR result shows that the degeneration of SBS modified asphalt is mainly caused by oxidative reaction and rupture of C=C double bond. The molecular weight variations of asphalt function groups and SBS polymer were studied by GPC (Gel Permeation Chromatography). GPC result shows that small molecules transform into larger one in asphalt and SBS polymer molecule degrade during the aging process. SBS polymer may lose its modifying function after long time aging.
Textile reinforced concrete (TRC) is especially suitable for the thin-walled and light-weight structural elements with a high load-bearing capacity. For this thin element, the concrete cover thickness is an important factor in affecting the mechanical and anti-crack performance. Therefore, the influences of the surface treatment of the textile and mixing polypropylene fiber into the concrete on the properties of the components with different cover thickness were experimentally studied with four-point bending tests. The experimental results show that for the components with the same cover thickness, sticking sand on epoxy resin-impregnated textile and adding short fiber into the concrete are helpful to improve their mechanical performance. The 2–3 mm cover thickness is enough to meet the anchorage requirements of the reinforcement fiber and the component has good crack pattern and mechanical behavior at this condition. Comparison between the calculated and the experimental values of flexural capacity reveals satisfactory agreement. Finally, based on the calculation model of the crack spacing of reinforced concrete structures, the crack extension of this thin-wall component was qualitatively analyzed and the same results with the experimental were obtained.
An aluminum matrix syntactic foam, incorporated with hollow-structured fly ash particles, was fabricated by pressure infiltration technique. X-ray micro-computed tomography was used to characterize its heterogeneous microstructure three dimensionally (3D). The quantification of some microstructure features, such as content and size distribution of hollow fly ash particles, was acquired in 3D. The tomographic data were exploited as a rapid method to generate a microstructurally accurate and robust 3D meshed model. The thermal transport behavior has been modeled using a commercial finite-element code to conduct steady state analyses. Simulation of the thermal conductivity showed good correlation with experimental result.
The regeneration aggregate, natural aggregate, P·O42.5 R Portland cement, coal fly ash, and slag powders S95 graining blast furnace, homemade P(AA-co-MA)/PEG carboxylic acid water reducing agent, were used together with recycled concrete aggregate in different regeneration rates to prepare recycled concrete (RC). The influences of different renewable aggregate ratios on the basic RC replacement mechanical properties, uniaxial compression stress and strain curve, and the elastic modulus and rebound value were investigated.The results show that RC mechanical properties decreases with renewable aggregate replacement rate increasing. The prolongation can reduce the reduced span.
A calculation method for predicting the formation of alkali-silica gel and analyzing the relationship of ASR induced expansion and aggregate size was proposed. The complicated chemistry of alkali silica reaction was simplified to be controlled by the diffusion process of chemical ions into reactive aggregates. The transport of chemical ions was described by the Fick’s law. The ASR induced expansion was assumed to be directly related to the volume of produced alkali-silica gel. The finally expansion of a representative volume element (RVE) of concrete was then calculated according to the ratio of volume of alkali-silica gel and RVE. The input parameters of the model contains radius of reactive aggregate, volume fraction of reactive aggregate, initial concentration of chemical ions and porosity of cement paste. The applicability of the model was validated by an experiment of ASR-affected concrete specimens containing glass aggregate. It is shown that the amount of alkali-silica gel and ASR induced expansion can be well predicted. The expansion increasing with the decreasing aggregate size can be reproduced by the proposed model.
To explore the method to evaluate air-void parameters of fresh concrete rapidly, the spacing factor and specific surface of freshly mixed concrete of different air contents, different slumps and different mineral admixtures (fly ash, fly ash-slag, fly ash-slag-silica fume composite) are studied by air-void analyzer (AVA), and the correlation between the air content measured by AVA and air content determinator is compared. The results show that the spacing factor of the fresh concrete decreases firstly and then increases with the increase of air content, however the specific surface has the opposite rule. When the air content is more than 8%, the spacing factor of fresh concrete increases and the specific surface decreases. For the fresh concrete samples with similar air content, the specific surface increases firstly and then decreases with the increase of slump, but the spacing factor decreases firstly and then increases. Mineral admixture can reduce the spacing factor of fresh concrete and increase the specific surface to some degree. There is a good correlation between the air content measured by two methods, and the air content measured by AVA is about 70% of the air content measured by the air content determinator.
Hydration heat effect of cement pastes and mechanism of hydroxypropyl methyl cellulose ether (HPMC) and expanded perlite in cement pastes were studied by means of hydration exothermic rate, hydration heat amount, FTIR and TG-DTG. The results show that HPMC can significantly delay the hydration induction period and acceleration period of cement pastes. As mixing amount increased, hydration induction period of cement pastes enlarged and accelerated period gradually went back. At the same time, the amount of hydration heat gradually decreased. Expanded perlite had worse delay effects and less change of hydration heat amount of cement pastes than HPMC. HPMC changed the structure of C-S-H during cement hydration. The more amount of HPMC, the more obvious effect. However, EXP had little influence on the structure of C-S-H. At the same age, the content of Ca (OH)2 in cement pastes gradually decreased as the mixing amount increase of HPMC and expanded perlite, and had better delay effect than that single-doped with HPMC or expanded perlite when HPMC and expanded perlite were both doped in cement pastes.
Functionalized graphene oxide (FGO) was prepared by treating graphene oxide with γ-aminopropyl triethoxysilane (KH-550) before the mixture was dispersed into α, ω-dihydroxy polydimethylsiloxane to get room temperature vulcanized (RTV) silicone rubber composites by solution casting. The cured composites were then reduced with hydrazine hydrate to obtain functionalized graphene (FG)/RTV silicone rubber composites. The structures of FGO and the resultant composites were characterized by atomic force microscopy, FT-IR spectra and X-ray diffraction. KH-550 was found to be grafted onto graphene sheets, leading to an increased interlayer spacing. Significant improvements in thermal and mechanical properties were obtained. Both the FGO/RTV silicone rubber composite contain 1.0 wt% of FGO, and its reduced product showed an increase of one-step weight loss temperature with 61 °C and 133 °C higher than that of pure silicone rubber. Tensile strength and elongation at break of FG/RTV silicone rubber composite (with 0.5 wt% FGO content) increased by 175% and 67%, respectively, compared with those of pure silicone rubber.
The feasibility of utilization of flue gas desulfurization (FGD) gypsum and Class-C fly ash (CFA) to prepare CFA-based geopolymer were studied. The results showed that geopolymer made from 90% CFA and 10% FGD gypsum (FGDG) which was thermally treated at 800 °C for 1 h obtained the better compressive strength of 37.0 MPa. The micro characteristics and structures of the geopolymer samples of CFA and CFA-FGDG were tested by XRD, FT-IR, and SEM-EDXA after these samples cured at 75 °C for 8 h followed by 23 °C for 28 d. Both the geopolymer samples of CFA and CFA-FGDG have significant asymmetric stretching of Al-O/Si-O bonds and Si-O-Si / Si-O-Al bending band. In geopolymer sample of CFA-FGDG, a small quantity of lathy products probably being the ettringite wrapped over the spherical fly ash particle, and the concentration of sulfur is much more than that in geopolymer sample of CFA. It is indicated that FGD gypsum may react during alkali-activated and geopolymeric process.
Poly(L-lactide-co-caprolactone)(85-15)[P(LLA-CL)(85-15)] was synthesized from high purity L-lactide and ɛ-caprolactone using tin octoate as initiator by ring-opening polymerization, and characterized by infrared spectrum and 1H-NMR spectrum. The synthesized P(LLA-CL)(85-15) is a random copolymer. The influences of polymerization temperature, polymerization time, dosage of initiator and polymerization pressure on the weight average molecular weight and the polydispersity index of P(LLA-CL)(85-15) were investigated. The optimum preparation conditions of P(LLA-CL) (85-15) are: the polymerization pressure is less than 0.5 Pa, the polymerization temperature is 130 °C, the n(M)/n(I) ratio is 8 000/1, and the polymerization time is 36 h. Under the condition, the weight-average molecular weight of prepared P(LLA-CL)(85-15) is 65.6×104, and molecular weight distribution coefficient is 1.15.
Using (S)-(-)-2-chloropropionic acid ethyl ester and N-methylimidazole as raw materials, we designed and synthesized three N-methylimidazolium chiral ionic liquids by the nucleophilic substitution reaction or anion exchange reaction. These chiral ionic liquids structures were analyzed with structure optimization calculation, IR, and HNMR. Their reaction mechanism and physical chemistry properties were explored. As a result, these chiral ionic liquids possess optical activity, low melting point, high conductivity, and weak acidity, etc. They can serve as effective reaction media as well as chiral catalysts. They are presently being investigated as dispersion agent in molecular imprinting ployer in our laboratory.
The curing process of rubber fender was investigated. A parabola model was put forward for the first time, which described variation of rubber thermal properties such as heat conduction and specific heat. Based on Kamal and Sourour model, a modified Rafei kinetic model was used to predict the rubber curing kinetics. To compare with experimental data, the fender curing process was simulated by parabola model and linear model respectively. Additionally, the curing craft and structure of the fender were modified and evaluated based on finite element analysis (FEA). As a result, the curing uniformity and efficiency of the fender was highly improved. It was investigated that, the parabola model correlated the rubber thermal behavior more precisely. The numerical prediction was in good agreement with the experimental evaluation.
The effects of adding poly (ethylene glycol) (PEG) into polylactic acid/thermoplastic starch blends (PLA/TPS) on the properties were investigated by DSC, SEM and mechanical property-testing. The blends of PLA/TPS blended with increasing content PEG exhibited lower temperature of glass transition (T g) and lower temperature of melting (T m) as well as higher melt flow index (MFI), which indicates the plasticization and processability of the composites were dramatically improved. The tensile strength, flexural strength and izod impact strength of PLA/TPS (80/20) increased at first and then decreased with increasing content of PEG due to stronger interfacial adhesion. The optimized mechanical property can be obtained for the blend with 3 wt % PEG. The samples containing PEG after soil burial for 5 months showed quicker degradation being accompanied with large weight loss and mechanical properties loss.
The present work shows drug-carrier interactions, release behaviors and cell responses of hydroxyapatite (HA) containing salvianolic acid B (Sal B), astragalus polysaccharide (APS), and naringin. X-ray diffraction (XRD) showed that the crystallinity and crystal size of HA decreased significantly when Sal B was added (p<0.05). Transmission electron microscope (TEM) confirmed that the nano-acicular crystals of HA containing Sal B were the most fine among all specimens. It was conjectured that Sal B preferentially adsorbed on the positively charged surface of HA crystals to inhibit their growth. In vitro release of HA containing Chinese medicines followed the first-order equation. The drug-carrier affinity between HA and Sal B might have prolonged the release of Sal B. The proliferation and differentiation of osteoblasts were promoted by Chinese medicines containing HA in the time and dosage dependent manner. The osteoblasts displayed a polygonal morphology with cell-cell junctions in all cases. It is suggested that the contained Chinese medicines would promote the activities of the osteoblasts.
The microstructure and flow stress of the Mg-12Gd-3Y-0.5Zr magnesium alloy was investigated by compression test at temperatures ranging from 350 to 500 °C and the strain rates ranging from 0.01 to 20 s−1. The flow stress of the magnesium alloy increased with strain rate and decreased with deformation temperature. Flow stress can be expressed in terms of the Zener-Hollomon parameter Z, which describes the combined influence of the strain rate and temperature using an Arrhenius function.The values of the deformation activation energy were estimated to be 245.9 and 171.5 kJ/mol at deformation temperatures below 400 °C and above 400 °C, respectively. Two constitutive equations were developed to quantify the effect of the deformation conditions on the flow stress of the magnesium alloy. The effects of deformation temperature and strain rate on the microstructure of the magnesium alloy were also examined and quantified by measuring the volume fraction of dynamically recrystallized grain X d. X d increased with increasing of deformation temperature. When the deformation temperature was below 475 °C, X d decreased with strain rate until it reached 0.15 s−1, then it increased again. When the deformation temperature was above 475 °C, X d increased with strain rate.
The mechanical properties, creep rupture strength, creep damage and failure characteristics of dissimilar metal welded joint (DMWJ) between martensitic (SA213T91) and bainitic heat-resistant steel (12Cr2MoWVTiB(G102)) have been investigated by means of pulsed argon arc welding, high temperature accelerated simulation, mechanical and creep rupture test, and scanning electronic microscope (SEM). The results show that there is a marked drop of mechanical properties of undermatching joint, and low ductility cracking along weld/G102 interface is induced due to creep damage. Creep rupture strength of overmatching joint is the least. The mechanical properties of medium matching joint are superior to those of overmatching and undermatching joint, and creep damage and failure tendency along the interface of weld /G102 are lower than those of overmatching and undermatching joint after accelerated simulation for 500 h, 1 000 h, 1 500 h, and the creep rupture strength of medium matching joint is the same as that of undermatching joint. Therefore, it is reasonable that the medium matching material is used for dissimilar welded joint between martensitic and bainitic steel.
The microstructures after casting and extruding, the mechanical properties and electrical conductivity after RRA treatment of conventional DC casting and low frequency electromagnetic casting (LFEC) 7075 aluminum alloy were investigated. The results showed that finer grains which distributed more homogeneously was obtained in LFEC ingots compared with those conventional DC ingots. The extruded bars of LFEC alloy kept its fine grain features of original as-cast structure. In the RRA treatment, with the extension of second aging time, the tensile strength and hardness of alloy decreased, but the electrical conductivity increased. Meanwhile, as the second aging temperature raised, the phase change rate in precipitation also increased. Under the same conditions, extruded bars of LFEC alloy had better performance than that of conventional DC cast alloy. The optimum RRA heat treatment process was 120 °C/24 h+180 °C/30 min+120 °C/24 h. The LFEC extruded bars acquired tensile strength 676.64 MPa, hardness 198.18, and electrical conductivity 35.7% IACS respectively, which were higher than that in the T6 temper, indicating that a notable RRA response takes place in LFEC extruded bars, whose second-step retrogression time was 30 min, and it was suitable for mass production.
Nanocrystalline Cu-5 wt%Cr alloy powders were fabricated by mechanical alloying (MA). The effects of MA processing parameters on the crystallite size, solid solubility, and microstructures of the Cu-5 wt%Cr alloys were investigated including type and size distribution of the grinding medium and ball-topowder weight ratio (BPR). The results show that the crystallites were refined effectively and solid solubility of Cr in Cu was extended when heavier ball and higher BPR were adopted. The maximum solubility is extended up to 5.6 at% (namely 4.6 wt%) Cr in Cu by use of a combination of large and small size WC-Co balls with BPR of 30:1. A Cu-5 wt%Cr supersaturated solid solution alloy bulk is obtained by spark plasma sintering the as-milled powders at 900 °C for 5 min.
A series of rare earth (RE) dispersed chromizing coatings were produced on P110 steel by pack cementation. The orthogonal array design (OAD) was applied to set the experiments. An artificial neural network (ANN) approach is employed to predict the thickness values of the obtained chromizing coatings based on the OAD tests results. The results revealed that the built model was reliable, the thickness values of chromizing coatings were well predicted at selected process parameters, and the predicted error lied in rational range.
The effects of addition of La on the microstructure of as-cast ADC12 Al-Alloy were investigated by using optical microscope (OM), X-ray diffraction (XRD), scanning electron microscope (SEM), and energy disperse spectroscopy (EDS). The experimental results showed that the α-Al and eutectic Si crystals were modified with the addition of 0.3 wt% La. The eutectic Si crystals showed a granular distribution. At the same time, the alloy possessed the best mechanical property. When more than 0.3 wt% La was added to ADC12 aluminum alloy, the microstructure of as-cast alloy was coarsening gradually with the increase of the content of La and the mechanical property decreased. The effect of rare earth La which was added in ADC12 Al-Alloy for up to 0.9 wt% had been investigated in this study. The dendrites of ADC12 Al-alloy was refined obviously and the morphology of Si crystals showed a particle structure when the addition of La reached 0.3 wt%. Besides, the acicular La-rich intermetallics in the alloy deteriorated the mechanical property of alloy. To avoid this unwanted phase, the amount of added rare earth La must be less than 0.6 wt%.