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Porous materials for catalysis and separation
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  • RESEARCH ARTICLE
    Hyungmin Jeon, Susung Lee, Jeong-Chul Kim, Minkee Choi
    Frontiers of Chemical Science and Engineering, 2024, 18(9): 98. https://doi.org/10.1007/s11705-024-2449-6

    NaA zeolite (Si/Al = 1.00) has been commercially applied for capturing radioactive 90Sr2+ because of its high surface charge density, effectively stabilizing the multivalent cation. However, owing to its narrow micropore opening (4.0 Å), large micron-sized crystallites, and bulkiness of hydrated Sr2+, the Sr2+ exchange over NaA has been limited by very slow kinetics. In this study, we synthesized nanocrystalline low-silica X by minimizing a water content in a synthesis gel and utilizing a methyl cellulose hydrogel as a crystal growth inhibitor. The resulting zeolite exhibited high crystallinity and Al-rich framework (Si/Al of approximately 1.00) with the sole presence of tetrahedral Al sites, which are capable of high Sr2+ uptake and ion selectivity. Meanwhile, the zeolite with a FAU topology has a much larger micropore opening size (7.4 Å) and a much smaller crystallite size (~340 nm) than NaA, which enable significantly enhanced ion-exchange kinetics. Compared to conventional NaA, the nanocrystalline low-silica X exhibited remarkably increased Sr2+-exchange kinetics (> 18-fold larger rate constant) in batch experiments. Although both the nanocrystalline low-silica X and NaA exhibited comparable Sr2+ capacities under equilibrated conditions, the former demonstrated a 5.5-fold larger breakthrough volume than NaA under dynamic conditions, attributed to its significantly faster Sr2+-exchange kinetics.

  • RESEARCH ARTICLE
    Qiao Zhao, Hongyu Wang, Haoting Liang, Xiaoxue Han, Chongyang Wei, Shiwei Wang, Yue Wang, Shouying Huang, Xinbin Ma
    Frontiers of Chemical Science and Engineering, 2024, 18(10): 116. https://doi.org/10.1007/s11705-024-2467-4

    Lower olefins, produced from syngas through Fischer-Tropsch synthesis, has been gaining worldwide attention as a non-petroleum route. However, the process demonstrates limited selectivity for target products. Herein, a hybrid catalyst system utilizing Fe-based catalyst and SAPO-34 was shown to enhance the selectivity toward lower olefins. A comprehensive study was conducted to examine the impact of various operating conditions on catalytic performance, such as space velocity, pressure, and temperature, as well as catalyst combinations, including loading pattern, and mass ratio of metal and zeolite. The findings indicated that the addition of SAPO-34 was beneficial for enhancing catalytic activity. Furthermore, compared with AlPO-34 zeolite, the strong-acid site on SAPO-34 was identified to crack the long-chain hydrocarbons, thus contributing to the lower olefin formation. Nevertheless, an excess of strong-acid sites was found to detrimentally impact the selectivity of lower olefins, attributed to the increased aromatization and polymerization of lower olefins. The detailed analysis of a hybrid catalyst in Fischer-Tropsch synthesis provides a practical strategy for improving lower olefins selectivity, and has broader implications for the application of hybrid catalyst in diverse catalytic systems.

  • REVIEW ARTICLE
    Binyu Wang, Qiang Li, Haoyang Zhang, Jia-Nan Zhang, Qinhe Pan, Wenfu Yan
    Frontiers of Chemical Science and Engineering, 2024, 18(9): 108. https://doi.org/10.1007/s11705-024-2459-4

    The cost-effective separation of ethylene (C2H4), ethyne (C2H2), and ethane (C2H6) poses a significant challenge in the contemporary chemical industry. In contrast to the energy-intensive high-pressure cryogenic distillation process, zeolite-based adsorptive separation offers a low-energy alternative. This review provides a concise overview of recent advancements in the adsorptive separation of C2H4, C2H2, and C2H6 using zeolites or zeolite-based adsorbents. It commences with an examination of the industrial significance of these compounds and the associated separation challenges. Subsequently, it systematically examines the utilization of various types of zeolites with diverse cationic species in such separation processes. And then it explores how different zeolitic structures impact adsorption and separation capabilities, considering principles such as cation-π interaction, π-complexation, and steric separation concerning C2H4, C2H2, and C2H6 molecules. Furthermore, it discusses methods to enhance the separation performance of zeolites and zeolite-based adsorbents, encompassing structural design, modifications, and ion exchange processes. Finally, it summarizes current research trends and future directions, highlighting the potential application value of zeolitic materials in the field of C2H4, C2H2, and C2H6 separation and offering recommendations for further investigation.

  • REVIEW ARTICLE
    Liangpo Li, Linwei Yu, Xinxiao Sun, Qipeng Yuan, Xiaolin Shen, Jia Wang
    Frontiers of Chemical Science and Engineering, 2024, 18(9): 103. https://doi.org/10.1007/s11705-024-2454-9

    The engineering of microbial cell factories for the production of high-value chemicals from renewable resources presents several challenges, including the optimization of key enzymes, pathway fluxes and metabolic networks. Addressing these challenges involves the development of synthetic auxotrophs, a strategy that links cell growth with enzyme properties or biosynthetic pathways. This linkage allows for the improvement of enzyme properties by in vivo directed enzyme evolution, the enhancement of metabolic pathway fluxes under growth pressure, and remodeling of metabolic networks through directed strain evolution. The advantage of employing synthetic auxotrophs lies in the power of growth-coupled selection, which is not only high-throughput but also labor-saving, greatly simplifying the development of both strains and enzymes. Synthetic auxotrophs play a pivotal role in advancing microbial cell factories, offering benefits from enzyme optimization to the manipulation of metabolic networks within single microbes. Furthermore, this strategy extends to coculture systems, enabling collaboration within microbial communities. This review highlights the recently developed applications of synthetic auxotrophs as microbial cell factories, and discusses future perspectives, aiming to provide a practical guide for growth-coupled models to produce value-added chemicals as part of a sustainable biorefinery.

  • RESEARCH ARTICLE
    Weilong Chun, Chenbiao Yang, Xu Wang, Xin Yang, Huiyong Chen
    Frontiers of Chemical Science and Engineering, 2024, 18(8): 93. https://doi.org/10.1007/s11705-024-2446-9

    A facile synthesis of hierarchical ZSM-5 with the three-dimensionally ordered mesoporosity (3DOm ZSM-5) was achieved by solid conversion (SC) of SiO2 colloidal crystals to high-crystalline ZSM-5. The products of 3DZ5_S/C and 3DZ5_S, which were severally transformed from the carbon-padded SiO2 colloidal crystals and the initial SiO2 colloidal crystals, exhibited not only a similar ordered structure and acidity but also higher crystallinity and more balanced meso-/micropore combination in comparison with 3DZ5_C obtained by the conventional confined space crystallization approach. All three synthesized 3DZ5 catalysts showed improved methanol-to-propylene performance than the commercially microporous ZSM-5 (CZ5), embodied in five times longer lifetime, higher propylene selectivity and Spropylene/Sethylene ratio (P/E), and superior coke toleration with lower formation rate of coke (Rcoke). Moreover, the 3DZ5_S catalyst in situ converted from SiO2 colloidal crystals presented the highest selectivities of propylene (42.51%) and light olefins (74.6%) among all three 3DZ5 catalysts. The high efficiency in synthesis and in situ utilization of SiO2 colloidal crystals demonstrate the proposed SC strategy to be more efficiently and eco-friendly for the high-yield production of not only 3DOm ZSM-5 but also other types of hierarchical zeolites.

  • RESEARCH ARTICLE
    Ning Yang, Tingjun Fu, Chuntao Cao, Xueqing Wu, Huiling Zheng, Zhong Li
    Frontiers of Chemical Science and Engineering, 2024, 18(7): 76. https://doi.org/10.1007/s11705-024-2432-2

    Developing hierarchical and nanoscale ZSM-5 catalysts for diffusion-limited reactions has received ever-increasing attention. Here, ZSM-5 architecture integrated with hierarchical pores and nanoscale crystals was successfully prepared via in situ self-assembly of nanoparticles-coated silicalite-1. First, the oriented attachment of amorphous nanoparticles on external surface of silicalite-1 was achieved by controlling the alkalinity of Si-Al coating solution. The partial exposure of the external surface of silicalite-1 ensured the uniform removal of silicon in the bulk phase for the creation of hierarchical pores during the subsequent desilication-recrystallization. The uniform removal of silicon species in the bulk phase was mainly due to the synergistic effect of surface protection and alkaline etching, which could be balanced by regulating the relative amount of tetrapropylammonium cation and OH in desilication-recrystallization solution. Importantly, the removed silicon from silicalite-1 recrystallized and in situ assembled into final ZSM-5 nanocrystals induced by surface Si-Al nanoparticles. The hierarchical pores and nanoscale crystals on this integrated architecture not only promoted the removal of coke precursors from micropores but also provided large external specific surface (91 m2·g–1) for coke deposition. Consequently, a much longer catalytic lifetime was achieved for methanol-to-aromatics reaction compared to conventional hollow structure ZSM-5 (84 h vs 46 h), with relatively high stability.

  • RESEARCH ARTICLE
    Nurul A. Mazlan, Allana Lewis, Fraz Saeed Butt, Rajakumari Krishnamoorthi, Siyu Chen, Yi Huang
    Frontiers of Chemical Science and Engineering, 2024, 18(8): 89. https://doi.org/10.1007/s11705-024-2442-0

    Graphene oxide is a promising adsorption material. However, it has been difficult to recycle and separate graphene oxide in the solution. To alleviate this problem, graphene oxide was thermally reduced to produce porous hydrogel which was then functionalized with polydopamine. The functional groups act as not only adsorption sites but also nucleation sites for in situ crystallization of cobalt-doped zeolitic-imidazolate-framework-8 nano-adsorbents. The effects of cobalt-doping contents on the physicochemical and adsorption properties of the resulting aerogel were also evaluated by varying the cobalt concentration. For instance, the reduced graphene oxide-polydopamine/50cobalt-zeolitic-imidazolate-framework-8 aerogel exhibited a high surface area of 900 m2·g–1 and maintained the structure in water after ten days. The as-synthesized aerogels showed an ultrahigh adsorption capacity of 1217 ± 24.35 mg·g–1 with a removal efficiency of > 99% of lead, as well as excellent adsorption performance toward other heavy metals, such as copper and cadmium with adsorption capacity of 1163 ± 34.91 and 1059 ± 31.77 mg·g–1, respectively. More importantly, the lead adsorption stabilized at 1023 ± 20.5 mg·g–1 with a removal efficiency of > 80% after seven cycles, indicating their potential in heavy metal removal from industrial wastewater.

  • RESEARCH ARTICLE
    Yi Chen, Shaowei Chen, Yan Shao, Cui Quan, Ningbo Gao, Xiaolei Fan, Huanhao Chen
    Frontiers of Chemical Science and Engineering, 2024, 18(7): 77. https://doi.org/10.1007/s11705-024-2419-z

    Electrified non-thermal plasma (NTP) catalytic hydrogenation is the promising alternative to the thermal counterparts, being able to be operated under mild conditions and compatible with green electricity/hydrogen. Rational design of the catalysts for such NTP-catalytic systems is one of the keys to improve the process efficiency. Here, we present the development of siliceous mesocellular foam (MCF) supported Cu catalysts for NTP-catalytic CO2 hydrogenation to methanol. The findings show that the pristine MCF support with high specific surface area and large mesopore of 784 m2·g−1 and ~8.5 nm could promote the plasma discharging and the diffusion of species through its framework, outperforming other control porous materials (viz., silicalite-1, SiO2, and SBA-15). Compared to the NTP system employing the bare MCF, the inclusion of Cu and Zn in MCF (i.e., Cu1Zn1/MCF) promoted the methanol formation of the NTP-catalytic system with a higher space-time yield of methanol at ~275 μmol·gcat−1·h−1 and a lower energy consumption of 26.4 kJ·mmolCH3OH−1 (conversely, ~225 μmol·gcat−1·h−1 and ~71 kJ·mmolCH3OH−1, respectively, for the bare MCF system at 10.1 kV). The findings suggest that inclusion of active metal sites (especially Zn species) could stabilize the CO2/CO-related intermediates to facilitate the surface reaction toward methanol formation.

  • RESEARCH ARTICLE
    Junjie Li, Chuang Liu, Zhenlong Jia, Yingchun Ye, Dawei Lan, Wei Meng, Jianqiang Wang, Zhendong Wang, Yongfeng Hu, Weimin Yang
    Frontiers of Chemical Science and Engineering, 2024, 18(4): 45. https://doi.org/10.1007/s11705-024-2406-4

    Bifunctional metal/zeolite materials are some of the most suitable catalysts for the direct hydroalkylation of benzene to cyclohexylbenzene. The overall catalytic performance of this reaction is strongly influenced by the hydrogenation, which is dependent on the metal sizes. Thus, systematically investigating the metal size effects in the hydroalkylation of benzene is essential. In this work, we successfully synthesized Ru and Pd nanoparticles on Sinopec Composition Materials No.1 zeolite with various metal sizes. We demonstrated the size-dependent catalytic activity of zeolite-supported Ru and Pd catalysts in the hydroalkylation of benzene, which can be attributed to the size-induced hydrogen spillover capability differences. Our work presents new insights into the hydroalkylation reaction and may open up a new avenue for the smart design of advanced metal/zeolite bi-functional catalysts.

  • RESEARCH ARTICLE
    Stoyan P. Gramatikov, Petko St. Petkov, Zhendong Wang, Weimin Yang, Georgi N. Vayssilov
    Frontiers of Chemical Science and Engineering, 2024, 18(5): 58. https://doi.org/10.1007/s11705-024-2417-1

    We report results from computational modeling of the relative stability of germanosilicate SCM-15 structure due to different distribution of germanium heteroatoms in the double four-member rings (D4Rs) of the framework and the orientation of the structure directing agent (SDA) molecules in the as-synthesized zeolite. The calculated relative energies of the bare zeolite framework suggest that structures with germanium ions clustered in the same D4Rs, e.g., with large number of Ge–O–Ge contacts, are the most stable. The simulations of various orientations of the SDA in the pores of the germanosilicate zeolite show different stability order—the most stable models are the structures with germanium spread among all D4Rs. Thus, for SCM-15 the stabilization due to the presence of the SDA and their orientation, is thermodynamic factor directing both the formation of specific framework type and Ge distribution in the framework during the synthesis. The relative stability of bare structures with different germanium distribution is of minor importance. This differs from SCM-14 germanosilicate, reported earlier, for which the stability order is preserved in presence of SDA. Thus, even for zeolites with the same chemical composition and SDA, the characteristics of their framework lead to different energetic preference for germanium distribution.

  • RESEARCH ARTICLE
    Zhenyuan Zou, Shengzhi Gan, Ting Pu, Xingxing Zeng, Yi Huang, Baoyu Liu
    Frontiers of Chemical Science and Engineering, 2024, 18(4): 46. https://doi.org/10.1007/s11705-024-2407-3

    The fabrication of suitable MFI zeolites to effectively produce para-xylene through the alkylation between toluene and methanol is highly desired. Here, the two-dimensional pillared MFI zeolite was modified by silicalite-1, and its morphology and structure were systematically investigated by tuning the concentration of Si species during the secondary crystallization process. The MFI zeolites were characterized by X-ray diffraction, transmission electron microscopy, pyridine-infrared and N2 adsorption-desorption isotherms. The characterization results showed that the external Brønsted acid sites of surface passivated P-MFI-x samples have been successfully shielded. Interestingly, the P-MFI-23 showed long lifetime and high selectivity of para-xylene (about 35%) based on the cooperation between opened interlamellar structure and passivated silicalite-1 layer. It was found that the accumulated hard coke in the interior of MFI zeolites not only blocked the channels of zeolites but also covered the acidic sites, resulting in the deactivation of catalyst. Furthermore, the highest selectivity of para-xylene (about 48%) can be achieved for P-MFI-30 under harsh reaction condition, which also exhibited excellent regeneration property in the alkylation reaction between toluene and methanol. The strategy described in present research may open a window for the design of other advanced materials.