Frontiers of Mechanical Engineering >
Review of small aspheric glass lens molding technologies
Received date: 03 Sep 2016
Accepted date: 14 Nov 2016
Published date: 21 Mar 2017
Copyright
Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.
Shaohui YIN , Hongpeng JIA , Guanhua ZHANG , Fengjun CHEN , Kejun ZHU . Review of small aspheric glass lens molding technologies[J]. Frontiers of Mechanical Engineering, 2017 , 12(1) : 66 -76 . DOI: 10.1007/s11465-017-0417-2
1 |
Yin S, Zhu K, Yu J,
|
2 |
Fotheringham U, Baltes A, Fischer P,
|
3 |
Yamamoto Y, Tsuchiya K, Nagahama S,
|
4 |
Fukuyama S, Matsuzuki I, Fujii H. US Patent, 6823697, <Date>2004-11-30</Date>
|
5 |
Murakoushi H, Matsumura S. US Patent, 6848274, <Date>2005-02-01</Date>
|
6 |
Wang Z, Li J, Zhang F,
|
7 |
Gan F. Science and Technology of Modern Glass. Shanghai: Shanghai Scientific & Technical Publishers, 1988, 225–228 (in Chinese)
|
8 |
James F S, Robert H. Ceramic and Glass Materials: Structure, Properties and Processing. New York: Springer, 2008
|
9 |
Huo Z B. Investigation of interfacial reaction between various optical glass and mold materials. Dissertation for the Master’s Degree. Taiwan: The Tamkang University, 2007
|
10 |
Hitoshi O. Ultra-precision grinding of structural ceramics by electrolytic in-process dressing (ELID) grinding. Journal of Materials Processing Technology, 1996, 57(9): 272–277
|
11 |
Yin S, Tang K, Hitoshi O,
|
12 |
Saeki M, Kurjyagawa T, Syoji K. Machining of aspherical molding dies utilizing parallel grinding method. Journal of Japan Society of Precision Engineering, 2002, 68(8): 1067–1071 (in Japanese)
|
13 |
Suzuki H, Kodera S, Maekawa S,
|
14 |
Chen F, Yin S, Huang H,
|
15 |
Chen F, Yin S, Hitoshi O,
|
16 |
Prokhorov I V, Kordonsky W I, Gleb L K,
|
17 |
Yin S. Magnetic assisted ultra-precision finishing technology. Changsha: Hunan University Press, 2008 (in Chinese)
|
18 |
Peng X, Dai Y, Li S. Material removal model of magnetorheological finishing. Journal of Mechanical Engineering, 2004, 40(4): 67–70 (in Chinese)
|
19 |
Yin S, Chen F, Tang H,
|
20 |
Yin S, Xu Z, Chen F,
|
21 |
Suzuki H, Moriwaki T, Okino T,
|
22 |
Suzuki H, Hamada S, Okino T,
|
23 |
Guo J, Morita S, Hara M,
|
24 |
Yin S, Hu T, Liu L,
|
25 |
Chen F, Yin S, Hu T,
|
26 |
Xu Z, Yin S, Chen F,
|
27 |
Shishido K, Sugiura M, Shoji T. Aspect of glass softening by master mold. Proceedings of the Society for Photo-Instrumentation Engineers, 1995, 2536: 421–433
|
28 |
Hosoe S, Masaki Y. High-speed glass molding method to mass produce precise optics. Proceedings of the Society for Photo-Instrumentation Engineers, 1995, 2576: 115–120
|
29 |
Zhou T, Fan Y. China Patent, 201310160964.8, <Date>2013-05-06</Date> (in Chinese)
|
30 |
Yin S, Zhu K, Chen F,
|
31 |
Yin S, Zhu K, Hu T,
|
32 |
Zhong D, Mustoe G, Moore J,
|
33 |
Tamura T, Umetani M, Yamada K,
|
34 |
Ikeda H, Kasa H, Nishiyama H,
|
35 |
Firestone G C, Yi A Y. Precision compression molding of glass microlenses and microlens arrays – an experimental study. Applied Optics, 2005, 44(29): 6115–6122
|
36 |
Chen Y, Yi A Y, Yao D G,
|
37 |
Wittwer V, Gombert A, Rose K,
|
38 |
Aoyama S, Yamashita T. Planar microlens arrays using stumping replication method. Proceedings of the Society for Photo-Instrumentation Engineers, 1997, 3010: 11–17
|
39 |
Zhu K. Experimental study and numerical simulation of glass molding process for optical glass lens. Changsha: Hunan University, 2013 (in Chinese)
|
40 |
Jain A, Yi A Y. Finite element modeling of structural relaxation during annealing of a precision-molded glass lens. Journal of Manufacturing Science and Engineering, 2006, 128(3): 683‒690
|
41 |
Ananthasayanam B. Computational modeling of precision molding of aspheric glass optics. Dissertation for the Doctoral Degree. Clemson: The Clemson University, 2008
|
42 |
Sarhadi A, Hattel J H, Hansen H N. Three-dimensional modeling of glass lens molding. International Journal of Applied Glass Science, 2015, 6(2): 182–195
|
43 |
Yin S, Huo J, Zhou T,
|
44 |
Yin S, Jin S, Zhu K,
|
45 |
Yin S, Wang Y, Zhu K,
|
46 |
Yi A Y, Tao B, Klocke F,
|
47 |
Zhu K, Yin S, Yu J,
|
48 |
Zhu K, Yin S, Fan Y,
|
49 |
Yin S, Zhu K, Wang Y,
|
50 |
Chen Y, Yi A Y, Su L,
|
/
〈 | 〉 |