REVIEW ARTICLE

Review of small aspheric glass lens molding technologies

  • Shaohui YIN , 1 ,
  • Hongpeng JIA 1 ,
  • Guanhua ZHANG 1 ,
  • Fengjun CHEN 1 ,
  • Kejun ZHU 2
Expand
  • 1. National Engineering Research Center for High Efficiency Grinding, Hunan University, Changsha 410082, China
  • 2. School of Mechanical Engineering, Xiangtan University, Xiangtan 411105, China

Received date: 03 Sep 2016

Accepted date: 14 Nov 2016

Published date: 21 Mar 2017

Copyright

2017 Higher Education Press and Springer-Verlag Berlin Heidelberg

Abstract

Aspheric lens can eliminate spherical aberrations, coma, astigmatism, field distortions, and other adverse factors. This type of lens can also reduce the loss of light energy and obtain high-quality images and optical characteristics. The demand for aspheric lens has increased in recent years because of its advantageous use in the electronics industry, particularly for compact, portable devices and high-performance products. As an advanced manufacturing technology, the glass lens molding process has been recognized as a low-cost and high-efficiency manufacturing technology for machining small-diameter aspheric lens for industrial production. However, the residual stress and profile deviation of the glass lens are greatly affected by various key technologies for glass lens molding, including glass and mold-die material forming, mold-die machining, and lens molding. These key technical factors, which affect the quality of the glass lens molding process, are systematically discussed and reviewed to solve the existing technical bottlenecks and problems, as well as to predict the potential applicability of glass lens molding in the future.

Cite this article

Shaohui YIN , Hongpeng JIA , Guanhua ZHANG , Fengjun CHEN , Kejun ZHU . Review of small aspheric glass lens molding technologies[J]. Frontiers of Mechanical Engineering, 2017 , 12(1) : 66 -76 . DOI: 10.1007/s11465-017-0417-2

1
Yin S, Zhu K, Yu J, . Micro aspheric glass lens molding process. Journal of Mechanical Engineering, 2012, 48(15): 182–192 (in Chinese)

DOI

2
Fotheringham U, Baltes A, Fischer P, . Refractive index drop observed after precision molding of optical elements: A quantitative understanding based on the Tool-Narayanaswamy-Moynihan model. Journal of the American Ceramic Society, 2008, 91(3): 780–783

DOI

3
Yamamoto Y, Tsuchiya K, Nagahama S, . European Patent, 1568665,<Date> 2005-08-31</Date>

4
Fukuyama S, Matsuzuki I, Fujii H. US Patent, 6823697, <Date>2004-11-30</Date>

5
Murakoushi H, Matsumura S. US Patent, 6848274, <Date>2005-02-01</Date>

6
Wang Z, Li J, Zhang F, . The design of mold with simulation for chalcogenide glass precision molding. Opto-Electronic Engineering, 2016, 43(5): 53–58(in Chinese)

7
Gan F. Science and Technology of Modern Glass. Shanghai: Shanghai Scientific & Technical Publishers, 1988, 225–228 (in Chinese)

8
James F S, Robert H. Ceramic and Glass Materials: Structure, Properties and Processing. New York: Springer, 2008

9
Huo Z B. Investigation of interfacial reaction between various optical glass and mold materials. Dissertation for the Master’s Degree. Taiwan: The Tamkang University, 2007

10
Hitoshi O. Ultra-precision grinding of structural ceramics by electrolytic in-process dressing (ELID) grinding. Journal of Materials Processing Technology, 1996, 57(9): 272–277

11
Yin S, Tang K, Hitoshi O, . Nozzle-type ELID grinding characteristics of cemented carbides. Advanced Materials Research, 2010, 126‒128: 1007–1012

DOI

12
Saeki M, Kurjyagawa T, Syoji K. Machining of aspherical molding dies utilizing parallel grinding method. Journal of Japan Society of Precision Engineering, 2002, 68(8): 1067–1071 (in Japanese)

13
Suzuki H, Kodera S, Maekawa S, . Study on precision grinding of micro aspherical surface feasibility study of micro aspherical surface by inclined rotational grinding. Journal of the Japan Society of Precision Engineering, 1998, 64(4): 619–623 (in Japanese)

DOI

14
Chen F, Yin S, Huang H, . Fabrication of small aspheric moulds using single point inclined axis grinding. Precision Engineering, 2015, 39: 107–115

DOI

15
Chen F, Yin S, Hitoshi O, . Form error compensation in single-point inclined axis nanogrinding for small aspheric insert. International Journal of Advanced Manufacturing Technology, 2013, 65(1‒4): 433–441

DOI

16
Prokhorov I V, Kordonsky W I, Gleb L K, . New high-precision magnetorheological instrument based method of polishing optics. OSA OF&T Workshop Digest, 1992(24): 134–136

17
Yin S. Magnetic assisted ultra-precision finishing technology. Changsha: Hunan University Press, 2008 (in Chinese)

18
Peng X, Dai Y, Li S. Material removal model of magnetorheological finishing. Journal of Mechanical Engineering, 2004, 40(4): 67–70 (in Chinese)

DOI

19
Yin S, Chen F, Tang H, China Patent, 200910043610.9, <Date>2009-10-28</Date> (in Chinese)

20
Yin S, Xu Z, Chen F, . Inclined axis magnetorheological finishing technology for small aspherical surface. Journal of Mechanical Engineering, 2013, 49(17): 33–38

DOI

21
Suzuki H, Moriwaki T, Okino T, . Development of ultrasonic vibration assisted polishing machine for micro aspheric die and mold. Annals of the CIRP—Manufacturing Technology, 2006, 55(1): 385–388

DOI

22
Suzuki H, Hamada S, Okino T, . Ultraprecision finishing of micro aspheric surface by ultrasonic two-Axis vibration assisted polishing. Annals of the CIRP—Manufacturing Technology, 2010, 59(1): 347–350

DOI

23
Guo J, Morita S, Hara M, . Ultra-precision finishing of micro-aspheric mold using a magnetostrictive vibrating polisher. CIRP Annals—Manufacturing Technology, 2012, 61(1): 371–374

DOI

24
Yin S, Hu T, Liu L, China Patent, 201110021395.X,<Date>2011-01-19</Date> (in Chinese)

25
Chen F, Yin S, Hu T, China Patent, 200910042538.8, <Date>2009-01-19</Date> (in Chinese)

26
Xu Z, Yin S, Chen F, . Combined process consisting of ultra-precision turning and polishing technology for small aspheric surface. Nanotechnology and Precision Engineering, 2013, 11(6): 479–484

27
Shishido K, Sugiura M, Shoji T. Aspect of glass softening by master mold. Proceedings of the Society for Photo-Instrumentation Engineers, 1995, 2536: 421–433

DOI

28
Hosoe S, Masaki Y. High-speed glass molding method to mass produce precise optics. Proceedings of the Society for Photo-Instrumentation Engineers, 1995, 2576: 115–120

DOI

29
Zhou T, Fan Y. China Patent, 201310160964.8, <Date>2013-05-06</Date> (in Chinese)

30
Yin S, Zhu K, Chen F, China Patent, 201110054554.6, <Date>2011-03-08</Date> (in Chinese)

31
Yin S, Zhu K, Hu T, China Patent, 201110021412.X, <Date>2011-01-19</Date> (in Chinese)

32
Zhong D, Mustoe G, Moore J, . Finite element analysis of a coating architecture for glass molding dies. Surface and Coatings Technology, 2001, 146‒147: 312–317

DOI

33
Tamura T, Umetani M, Yamada K, . Fabrication of antireflective subwavelength structure on spherical glass surface using imprinting process. Applied Physics Express, 2010, 3(11): 112501

DOI

34
Ikeda H, Kasa H, Nishiyama H, . Evaluation of demolding force for glass-imprint process. Journal of Non-Crystalline Solids, 2014, 383(1): 66–70

DOI

35
Firestone G C, Yi A Y. Precision compression molding of glass microlenses and microlens arrays – an experimental study. Applied Optics, 2005, 44(29): 6115–6122

36
Chen Y, Yi A Y, Yao D G, . A reflow process for glass microlens array fabrication by use of precision compression molding. Journal of Micromechanics and Microengineering, 2008, 18(5): 55022–55029

DOI

37
Wittwer V, Gombert A, Rose K, . Applications of periodically structured surfaces on glass. Glass Science and Technology, 2000, 73(4): 116–118

38
Aoyama S, Yamashita T. Planar microlens arrays using stumping replication method. Proceedings of the Society for Photo-Instrumentation Engineers, 1997, 3010: 11–17

DOI

39
Zhu K. Experimental study and numerical simulation of glass molding process for optical glass lens. Changsha: Hunan University, 2013 (in Chinese)

40
Jain A, Yi A Y. Finite element modeling of structural relaxation during annealing of a precision-molded glass lens. Journal of Manufacturing Science and Engineering, 2006, 128(3): 683‒690

DOI

41
Ananthasayanam B. Computational modeling of precision molding of aspheric glass optics. Dissertation for the Doctoral Degree. Clemson: The Clemson University, 2008

42
Sarhadi A, Hattel J H, Hansen H N. Three-dimensional modeling of glass lens molding. International Journal of Applied Glass Science, 2015, 6(2): 182–195

DOI

43
Yin S, Huo J, Zhou T, . Simulation of heating and pressing parameters of micro aspheric lens molding process. Journal of Hunan University (Natural Sciences), 2011, 38(1): 35–39 (in Chinese)

44
Yin S, Jin S, Zhu K, . Stress analysis of compression molding of aspherical glass lenses using finite element method. Opto-Electronic Engineering, 2010, 37(10): 111–115 (in Chinese)

45
Yin S, Wang Y, Zhu K, . Numerical simulation of ultraprecision glass molding for micro aspherical glass lens. Guangzi Xuebao, 2010, 39(11): 2020–2024 (in Chinese)

DOI

46
Yi A Y, Tao B, Klocke F, . Residual stresses in glass after molding and its influence on optical properties. Procedia Engineering, 2011, 19: 402–406

DOI

47
Zhu K, Yin S, Yu J, . Finite element analysis on non-isothermal glass molding. Advanced Materials Research, 2012, 497: 240–244

DOI

48
Zhu K, Yin S, Fan Y, . Influences of model’s shape on molding time in glass molding press. Advanced Materials Research, 2012, 581 ‒ 582: 645–648

DOI

49
Yin S, Zhu K, Wang Y, . Numerical simulation on two-step isothermal glass lens molding. Advanced Materials Research, 2010, 126‒128: 564–569

DOI

50
Chen Y, Yi A Y, Su L, . Numerical Simulation and Experimental Study of Residual Stresses in Compression Molding of Precision Glass Optical Components. Journal of Manufacturing Science and Engineering-Transactions of the Asme. 2008, 130(5): 051012–051020

Outlines

/