Tribological study on the surface modification of metal-on-polymer bioimplants

Gang SHEN , Jufan ZHANG , David CULLITON , Ruslan MELENTIEV , Fengzhou FANG

Front. Mech. Eng. ›› 2022, Vol. 17 ›› Issue (2) : 26

PDF (7144KB)
Front. Mech. Eng. ›› 2022, Vol. 17 ›› Issue (2) : 26 DOI: 10.1007/s11465-022-0682-6
RESEARCH ARTICLE
RESEARCH ARTICLE

Tribological study on the surface modification of metal-on-polymer bioimplants

Author information +
History +
PDF (7144KB)

Abstract

The tribological performance of artificial joints is regarded as the main factor of the lifespan of implanted prostheses. The relationship between surface roughness and coefficient of friction (COF) under dry and lubricated conditions is studied. Results show that under dry test, friction coefficient is not reduced all the time with a decrease in surface roughness. On the contrary, a threshold of roughness value is observed, and frictional force increases again below this value. This critical value lies between 40 and 100 nm in Sa (roughness). This phenomenon is due to the transfer of friction mechanisms from abrasion to adhesion. Under wet test, COF always decreases with reduction in surface roughness. This result is mainly attributed to the existence of a thin layer of lubricant film that prevents the intimate contact of two articulating surfaces, thus greatly alleviating adhesion friction. Furthermore, surface texturing technology is successful in improving the corresponding tribological performance by decreasing friction force and mitigating surface deterioration. The even-distribution mode of texturing patterns is most suitable for artificial joints. By obtaining the optimal surface roughness and applying texturing technology, the tribological performance of polymer-based bioimplants can be greatly enhanced.

Graphical abstract

Keywords

artificial joints / surface roughness / friction / surface texturing

Cite this article

Download citation ▾
Gang SHEN, Jufan ZHANG, David CULLITON, Ruslan MELENTIEV, Fengzhou FANG. Tribological study on the surface modification of metal-on-polymer bioimplants. Front. Mech. Eng., 2022, 17(2): 26 DOI:10.1007/s11465-022-0682-6

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Kang C W , Fang F Z . State of the art of bioimplants manufacturing: part I. Advances in Manufacturing, 2018, 6( 1): 20– 40

[2]

Wang Z W , Yan Y , Wang Y , Su Y J , Qiao L J . Lifecycle of cobalt-based alloy for artificial joints: from bulk material to nanoparticles and ions due to bio-tribocorrosion. Journal of Materials Science & Technology, 2020, 46 : 98– 106

[3]

Cui W , Bian Y Y , Zeng H K , Zhang X G , Zhang Y L , Weng X S , Xin S X , Jin Z M . Structural and tribological characteristics of ultra-low-wear polyethylene as artificial joint materials. Journal of the Mechanical Behavior of Biomedical Materials, 2020, 104 : 103629

[4]

Jin Z M , Dowson D , Fisher J . Analysis of fluid film lubrication in artificial hip joint replacements with surfaces of high elastic modulus. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 1997, 211( 3): 247– 256

[5]

Weber M , Renkawitz T , Voellner F , Craiovan B , Greimel F , Worlicek M , Grifka J , Benditz A . Revision surgery in total joint replacement is cost-intensive. BioMed Research International, 2018, 2018 : 8987104

[6]

Furnes A , Lie S A , Havelin L I , Engesaeters L B , Vollset S E . The economic impact of failures in total hip replacement surgery: 28,997 cases from the Norwegian arthroplasty register, 1987–1993. Acta Orthopaedica Scandinavica, 1996, 67( 2): 115– 121

[7]

Revision Total Hip Replacement. Available from American Academy of Orthopaedic Surgeons website. Accessed on June 2021

[8]

Albrektsson T , Brånemark P I , Hansson H A , Lindström J . Osseointegrated titanium implants: requirements for ensuring a long-lasting, direct bone-to-implant anchorage in man. Acta Orthopaedica Scandinavica, 1981, 52( 2): 155– 170

[9]

Willmann G . Improving bearing surfaces of artificial joints. Advanced Engineering Materials, 2001, 3( 3): 135– 141

[10]

Hwang D S , Kim Y M , Lee C H . Alumina femoral head fracture in uncemented total hip arthroplasty with a ceramic sandwich cup. The Journal of Arthroplasty, 2007, 22( 3): 468– 471

[11]

Nevelos J , Ingham E , Doyle C , Streicher R , Nevelos A , Walter W , Fisher J . Microseparation of the centers of alumina-alumina artificial hip joints during simulator testing produces clinically relevant wear rates and patterns. The Journal of Arthroplasty, 2000, 15( 6): 793– 795

[12]

Fitzgerald R H Jr . Infections of hip prostheses and artificial joints. Infectious Disease Clinics of North America, 1989, 3( 2): 329– 338

[13]

Sawano H , Warisawa S , Ishihara S . Study on long life of artificial joints by investigating optimal sliding surface geometry for improvement in wear resistance. Precision Engineering, 2009, 33( 4): 492– 498

[14]

Lombardi A V Jr , Mallory T H , Vaughn B K , Drouillard P . Aseptic loosening in total hip arthroplasty secondary to osteolysis induced by wear debris from titanium-alloy modular femoral heads. The Journal of Bone and Joint Surgery. American Volume, 1989, 71( 9): 1337– 1342

[15]

Shen G , Fang F Z , Kang C W . Tribological performance of bioimplants: a comprehensive review. Nanotechnology and Precision Engineering, 2018, 1( 2): 107– 122

[16]

Melentiev R Kang C W Shen G Fang F Z. Study on surface roughness generated by micro-blasting on Co-Cr-Mo bio-implant. Wear, 2019, 428–429: 111- 126

[17]

O’Toole L , Kang C W , Fang F Z . Advances in rotary ultrasonic-assisted machining. Nanomanufacturing and Metrology, 2020, 3( 1): 1– 25

[18]

Ando Y , Ino J . The effect of asperity array geometry on friction and pull-off force. Journal of Tribology, 1997, 119( 4): 781– 787

[19]

Wong H C , Umehara N , Kato K . The effect of surface roughness on friction of ceramics sliding in water. Wear, 1998, 218( 2): 237– 243

[20]

Svahn F , Kassman-Rudolphi Å , Wallén E . The influence of surface roughness on friction and wear of machine element coatings. Wear, 2003, 254( 11): 1092– 1098

[21]

Brinksmeier E , Riemer O , Twardy S . Tribological behavior of micro structured surfaces for micro forming tools. International Journal of Machine Tools and Manufacture, 2010, 50( 4): 425– 430

[22]

Kragelskii I V . From the editorial board. Journal of Friction and Wear, 2008, 29( 3): 164– 170

[23]

Field J . David Tabor. 23 October 1913–26 November 2005. Biographical Memoirs of Fellows of the Royal Society, 2008, 54 : 425– 459

[24]

Kragelsky I V Dobychin M N Kombalov V S. Friction and Wear: Calculation Methods. New York: Pergamon Press, 1982

[25]

Shen G , Zhang J F , Kang C W , Fang F Z . Study on surface texture patterns for improving tribological performance of bioimplants. Surface and Coatings Technology, 2021, 422 : 127567

[26]

Lancaster J G , Dowson D , Isaac G H , Fisher J . The wear of ultra-high molecular weight polyethylene sliding on metallic and ceramic counterfaces representative of current femoral surfaces in joint replacement. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 1997, 211( 1): 17– 24

[27]

Wang A , Polineni V K , Stark C , Dumbleton J H . Effect of femoral head surface roughness on the wear of ultrahigh molecular weight polyethylene acetabular cups. The Journal of Arthroplasty, 1998, 13( 6): 615– 620

[28]

Welghtman B , Light D . The effect of the surface finish of alumina and stainless steel on the wear rate of UHMW polyethylene. Biomaterials, 1986, 7( 1): 20– 24

[29]

Feng D , Shen M X , Peng X D , Meng X K . Surface roughness effect on the friction and wear behaviour of acrylonitrile–butadiene rubber (NBR) under oil lubrication. Tribology Letters, 2017, 65( 1): 10

[30]

Shen G , Zhang J F , Melentiev R , Fang F Z . Study on tribological performance of groove-textured bioimplants. Journal of the Mechanical Behavior of Biomedical Materials, 2021, 119 : 104514

[31]

Kovacı H , Seçer Y . Improved tribological performance of AISI 316L stainless steel by a combined surface treatment: surface texturing by selective laser melting and plasma nitriding. Surface and Coatings Technology, 2020, 400 : 126178

[32]

Xi Y W , Kaper H J , Choi C H , Sharma P K . Tribological properties of microporous polydimethylsiloxane (PDMS) surfaces under physiological conditions. Journal of Colloid and Interface Science, 2020, 561 : 220– 230

[33]

Xi Y W , Sharma P K , Kaper H J , Choi C H . Tribological properties of micropored poly (2-hydroxyethyl methacrylate) hydrogels in a biomimetic aqueous environment. ACS Applied Materials & Interfaces, 2021, 13( 35): 41473– 41484

[34]

Choudhury D , Rebenda D , Sasaki S , Hekrle P , Vrbka M , Zou M . Enhanced lubricant film formation through micro-dimpled hard-on-hard artificial hip joint: an in-situ observation of dimple shape effects. Journal of the Mechanical Behavior of Biomedical Materials, 2018, 81 : 120– 129

[35]

Ito H , Kaneda K , Yuhta T , Nishimura I , Yasuda K , Matsuno T . Reduction of polyethylene wear by concave dimples on the frictional surface in artificial hip joints. The Journal of Arthroplasty, 2000, 15( 3): 332– 338

[36]

Qiu M F , Chyr A , Sanders A P , Raeymaekers B . Designing prosthetic knee joints with bio-inspired bearing surfaces. Tribology International, 2014, 77 : 106– 110

[37]

Sadeghi M , Kharaziha M , Salimijazi H R , Tabesh E . Role of micro-dimple array geometry on the biological and tribological performance of Ti6Al4V for biomedical applications. Surface and Coatings Technology, 2019, 362 : 282– 292

[38]

Wei X F , Li W J , Liang B J , Li B L , Zhang J J , Zhang L S , Wang Z B . Surface modification of Co–Cr–Mo implant alloy by laser interference lithography. Tribology International, 2016, 97 : 212– 217

[39]

Pratap T , Patra K . Mechanical micro-texturing of Ti-6Al-4V surfaces for improved wettability and bio-tribological performances. Surface and Coatings Technology, 2018, 349 : 71– 81

[40]

Chyr A , Qiu M F , Speltz J W , Jacobsen R L , Sanders A P , Raeymaekers B . A patterned microtexture to reduce friction and increase longevity of prosthetic hip joints. Wear, 2014, 315( 1–2): 51– 57

[41]

Nečas D , Vrbka M , Rebenda D , Gallo J , Galandáková A , Wolfová L , Křupka I , Hartl M . In situ observation of lubricant film formation in THR considering real conformity: the effect of model synovial fluid composition. Tribology International, 2018, 117 : 206– 216

[42]

Roy T , Choudhury D , Ghosh S , Bin Mamat A , Pingguan-Murphy B . Improved friction and wear performance of micro dimpled ceramic-on-ceramic interface for hip joint arthroplasty. Ceramics International, 2015, 41( 1): 681– 690

[43]

Zhang H , Qin L G , Hua M , Dong G N , Chin K S . A tribological study of the petaloid surface texturing for Co–Cr–Mo alloy artificial joints. Applied Surface Science, 2015, 332 : 557– 564

[44]

Shen G , Zhang J F , Fang F Z . Study on the effect of hydrodynamic pressure on the tribological performance of textured bioimplants. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 2022, 236( 6): 3135– 3145

[45]

Pratap T , Patra K . Tribological performances of symmetrically micro-textured Ti-6Al-4V alloy for hip joint. International Journal of Mechanical Sciences, 2020, 182 : 105736

[46]

Melentiev R , Fang F Z . Fabrication of micro-channels on Co–Cr–Mo joints by micro-abrasive jet direct writing. Journal of Manufacturing Processes, 2020, 56 : 667– 677

[47]

Longmore R B Gardner D L. The surface structure of ageing human articular cartilage: a study by reflected light interference microscopy (RLIM). Journal of Anatomy, Journal of Anatomy, 126(Pt 2): 353– 365

[48]

Melentiev R Fang F Z. Tailoring of surface topography for tribological purposes by controlled solid particle impacts. Wear, Wear, 444–445: 203164

[49]

Kang C W , Liang F S , Shen G , Wu D X , Fang F Z . Study of micro-dimples fabricated on alumina-based ceramics using micro-abrasive jet machining. Journal of Materials Processing Technology, 2021, 297 : 117181

[50]

Saikko V . Effect of contact area on the wear of ultrahigh molecular weight polyethylene in noncyclic pin-on-disk tests. Tribology International, 2017, 114 : 84– 87

[51]

Saikko V . Effect of lubricant protein concentration on the wear of ultra-high molecular weight polyethylene sliding against a CoCr counterface. Journal of Tribology, 2003, 125( 3): 638– 642

[52]

Shen G , Zhang J F , Fang F Z . In vitro evaluation of artificial joints: a comprehensive review. Advances in Manufacturing, 2019, 7( 1): 1– 14

[53]

Nečas D , Vrbka M , Marian M , Rothammer B , Tremmel S , Wartzack S , Galandáková A , Gallo J , Wimmer M A , Křupka I , Hartl M . Towards the understanding of lubrication mechanisms in total knee replacements—part I: experimental investigations. Tribology International, 2021, 156 : 106874

[54]

Marian M , Orgeldinger C , Rothammer B , Nečas D , Vrbka M , Křupka I , Hartl M , Wimmer M A , Tremmel S , Wartzack S . Towards the understanding of lubrication mechanisms in total knee replacements—part II: numerical modeling. Tribology International, 2021, 156 : 106809

[55]

Rothammer B , Marian M , Rummel F , Schroeder S , Uhler M , Kretzer J P , Tremmel S , Wartzack S . Rheological behavior of an artificial synovial fluid—influence of temperature, shear rate and pressure. Journal of the Mechanical Behavior of Biomedical Materials, 2021, 115 : 104278

[56]

Marian M , Shah R , Gashi B , Zhang S , Bhavnani K , Wartzack S , Rosenkranz A . Exploring the lubrication mechanisms of synovial fluids for joint longevity—a perspective. Colloids and Surfaces B: Biointerfaces, 2021, 206 : 111926

[57]

Lancaster J K . Abrasive wear of polymers. Wear, 1969, 14( 4): 223– 239

[58]

Xie Y , Williams J A . The prediction of friction and wear when a soft surface slides against a harder rough surface. Wear, 1996, 196( 1–2): 21– 34

[59]

Affatato S. Wear of orthopaedic implants and artificial joints. Woodhead Publishing, 2012

[60]

Jalali-Vahid D , Jagatia M , Jin Z M , Dowson D . Prediction of lubricating film thickness in UHMWPE hip joint replacements. Journal of Biomechanics, 2001, 34( 2): 261– 266

[61]

Wang A , Essner A , Stark C , Dumbleton J H . Comparison of the size and morphology of UHMWPE wear debris produced by a hip joint simulator under serum and water lubricated conditions. Biomaterials, 1996, 17( 9): 865– 871

[62]

Que L , Topoleski L D T , Parks N L . Surface roughness of retrieved CoCrMo alloy femoral components from PCA artificial total knee joints. Journal of Biomedical Materials Research, 2000, 53( 1): 111– 118

[63]

Caravia L , Dowson D , Fisher J , Jobbins B . The influence of bone and bone cement debris on counterface roughness in sliding wear tests of ultra-high molecular weight polyethylene on stainless steel. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 1990, 204( 1): 65– 70

[64]

Choudhury D , Vrbka M , Mamat A B , Stavness I , Roy C K , Mootanah R , Krupka I . The impact of surface and geometry on coefficient of friction of artificial hip joints. Journal of the Mechanical Behavior of Biomedical Materials, 2017, 72 : 192– 199

RIGHTS & PERMISSIONS

The Author(s). This article is published with open access at link.springer.com and journal.hep.com.cn

AI Summary AI Mindmap
PDF (7144KB)

6174

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/