Nonlinear dynamic behavior of rotating blade with breathing crack
Laihao YANG, Zhu MAO, Shuming WU, Xuefeng CHEN, Ruqiang YAN
Nonlinear dynamic behavior of rotating blade with breathing crack
This study aims at investigating the nonlinear dynamic behavior of rotating blade with transverse crack. A novel nonlinear rotating cracked blade model (NRCBM), which contains the spinning softening, centrifugal stiffening, Coriolis force, and crack closing effects, is developed based on continuous beam theory and strain energy release rate method. The rotating blade is considered as a cantilever beam fixed on the rigid hub with high rotating speed, and the crack is deemed to be open and close continuously in a trigonometric function way with the blade vibration. It is verified by the comparison with a finite element-based contact crack model and bilinear model that the proposed NRCBM can well capture the dynamic characteristics of the rotating blade with breathing crack. The dynamic behavior of rotating cracked blade is then investigated with NRCBM, and the nonlinear damage indicator (NDI) is introduced to characterize the nonlinearity caused by blade crack. The results show that NDI is a distinguishable indicator for the severity level estimation of the crack in rotating blade. It is found that severe crack (i.e., a closer crack position to blade root as well as larger crack depth) is expected to heavily reduce the stiffness of rotating blade and apparently result in a lower resonant frequency. Meanwhile, the super-harmonic resonances are verified to be distinguishable indicators for diagnosing the crack existence, and the third-order super-harmonic resonances can serve as an indicator for the presence of severe crack since it only distinctly appears when the crack is severe.
rotating blade / breathing crack / nonlinear vibration / nonlinear damage indicator
[1] |
Abdelrhman A M, Leong M S, Saeed S A M,
CrossRef
Google scholar
|
[2] |
Carter T J. Common failures in gas turbine blades. Engineering Failure Analysis, 2005, 12(2): 237–247
CrossRef
Google scholar
|
[3] |
Yang L, Chen X, Wang S. Mechanism of fast time-varying vibration for rotor–stator contact system: With application to fault diagnosis. Journal of Vibration and Acoustics, 2018, 140(1): 014501
CrossRef
Google scholar
|
[4] |
Gates D. Rolls-Royce spending millions of dollars to repair 787 engines. Available from The Seattle Times website on 2020-9-14
|
[5] |
Abdelrhman A M, Hee L M, Leong M,
CrossRef
Google scholar
|
[6] |
Gubran A. Vibration diagnosis of blades of rotating machines. Dissertation for the Doctoral Degree. Manchester: The University of Manchester, 2015
|
[7] |
Rafiee M, Nitzsche F, Labrosse M. Dynamics, vibration and control of rotating composite beams and blades: A critical review. Thin-Walled Structures, 2017, 119: 795–819
CrossRef
Google scholar
|
[8] |
Yuan J, Scarpa F, Allegri G,
CrossRef
Google scholar
|
[9] |
Ma H, Yin F, Guo Y,
CrossRef
Google scholar
|
[10] |
Wang L, Cao D, Huang W. Nonlinear coupled dynamics of flexible blade–rotor–bearing systems. Tribology International, 2010, 43(4): 759–778
CrossRef
Google scholar
|
[11] |
Ma H, Lu Y, Wu Z,
CrossRef
Google scholar
|
[12] |
She H, Li C, Tang Q,
CrossRef
Google scholar
|
[13] |
Ma H, Xie F, Nai H,
CrossRef
Google scholar
|
[14] |
Sinha S K, Turner K E. Natural frequencies of a pre-twisted blade in a centrifugal force field. Journal of Sound and Vibration, 2011, 330(11): 2655–2681
CrossRef
Google scholar
|
[15] |
Oh Y, Yoo H H. Vibration analysis of a rotating pre-twisted blade considering the coupling effects of stretching, bending, and torsion. Journal of Sound and Vibration, 2018, 431: 20–39
CrossRef
Google scholar
|
[16] |
Batailly A, Meingast M, Legrand M. Unilateral contact induced blade/casing vibratory interactions in impellers: Analysis for rigid casings. Journal of Sound and Vibration, 2015, 337: 244–262
CrossRef
Google scholar
|
[17] |
Yuan J, Scarpa F, Titurus B,
CrossRef
Google scholar
|
[18] |
Xie F, Ma H, Cui C,
CrossRef
Google scholar
|
[19] |
Ma H, Lu Y, Wu Z,
CrossRef
Google scholar
|
[20] |
Tang W, Epureanu B I. Nonlinear dynamics of mistuned bladed disks with ring dampers. International Journal of Non-linear Mechanics, 2017, 97: 30–40
CrossRef
Google scholar
|
[21] |
Yu P, Zhang D, Ma Y,
CrossRef
Google scholar
|
[22] |
Yang L, Chen X, Wang S. A novel amplitude-independent crack identification method for rotating shaft. Proceedings of the Institution of Mechanical Engineers. Part C, Journal of Mechanical Engineering Science, 2018, 232(22): 4098–4112
CrossRef
Google scholar
|
[23] |
Chasalevris A C, Papadopoulos C A. Identification of multiple cracks in beams under bending. Mechanical Systems and Signal Processing, 2006, 20(7): 1631–1673
CrossRef
Google scholar
|
[24] |
Zhang K, Yan X. Multi-cracks identification method for cantilever beam structure with variable cross-sections based on measured natural frequency changes. Journal of Sound and Vibration, 2017, 387: 53–65
CrossRef
Google scholar
|
[25] |
Li B, Chen X, Ma J,
CrossRef
Google scholar
|
[26] |
Giannini O, Casini P, Vestroni F. Nonlinear harmonic identification of breathing cracks in beams. Computers & Structures, 2013, 129: 166–177
CrossRef
Google scholar
|
[27] |
Zeng J, Ma H, Zhang W,
CrossRef
Google scholar
|
[28] |
Liu J, Shao Y, Zhu W. Free vibration analysis of a cantilever beam with a slant edge crack. Proceedings of the Institution of Mechanical Engineers. Part C, Journal of Mechanical Engineering Science, 2017, 231(5): 823–843
CrossRef
Google scholar
|
[29] |
Liu J, Zhu W D, Charalambides P G,
CrossRef
Google scholar
|
[30] |
Bovsunovsky A, Surace C. Non-linearities in the vibrations of elastic structures with a closing crack: A state of the art review. Mechanical Systems and Signal Processing, 2015, 62–63: 129–148
CrossRef
Google scholar
|
[31] |
Douka E, Hadjileontiadis L J. Time–frequency analysis of the free vibration response of a beam with a breathing crack. NDT & E International, 2005, 38(1): 3–10
CrossRef
Google scholar
|
[32] |
Rezaee M, Hassannejad R. Free vibration analysis of simply supported beam with breathing crack using perturbation method. Acta Mechanica Solida Sinica, 2010, 23(5): 459–470
CrossRef
Google scholar
|
[33] |
Vigneshwaran K, Behera R K. Vibration analysis of a simply supported beam with multiple breathing cracks. Procedia Engineering, 2014, 86: 835–842
CrossRef
Google scholar
|
[34] |
Andreaus U, Casini P, Vestroni F. Non-linear dynamics of a cracked cantilever beam under harmonic excitation. International Journal of Non-Linear Mechanics, 2007, 42(3): 566–575
CrossRef
Google scholar
|
[35] |
Andreaus U, Baragatti P. Cracked beam identification by numerically analysing the nonlinear behaviour of the harmonically forced response. Journal of Sound and Vibration, 2011, 330(4): 721–742
CrossRef
Google scholar
|
[36] |
Ma H, Zeng J, Lang Z,
CrossRef
Google scholar
|
[37] |
Zhang W, Ma H, Zeng J,
CrossRef
Google scholar
|
[38] |
Liu C, Jiang D. Crack modeling of rotating blades with cracked hexahedral finite element method. Mechanical Systems and Signal Processing, 2014, 46(2): 406–423
CrossRef
Google scholar
|
[39] |
Kuang J W, Huang B W. Mode localization of a cracked blade-disks. In: Proceedings of the ASME 1998 International Gas Turbine and Aeroengine Congress and Exhibition. Volume 5: Manufacturing Materials and Metallurgy; Ceramics; Structures and Dynamics; Controls, Diagnostics and Instrumentation; Education. Stockholm: ASME, 1998, V005T014A013
CrossRef
Google scholar
|
[40] |
Huang B W, Kuang J H. Variation in the stability of a rotating blade disk with a local crack defect. Journal of Sound and Vibration, 2006, 294(3): 486–502
CrossRef
Google scholar
|
[41] |
Panigrahi B, Pohit G. Effect of cracks on nonlinear flexural vibration of rotating Timoshenko functionally graded material beam having large amplitude motion. Proceedings of the Institution of Mechani-cal Engineers. Part C, Journal of Mechanical Engineering Science, 2018, 232(6): 930–940
CrossRef
Google scholar
|
[42] |
Kim S S, Kim J H. Rotating composite beam with a breathing crack. Composite Structures, 2003, 60(1): 83–90
CrossRef
Google scholar
|
[43] |
Xu H, Chen Z, Xiong Y,
CrossRef
Google scholar
|
[44] |
Xu H, Chen Z, Yang Y,
CrossRef
Google scholar
|
[45] |
Saito A. Nonlinear vibration analysis of cracked structures: Application to turbomachinery rotors with cracked blades. Dissertation for the Doctoral Degree. Michigan: The University of Michigan, 2009
|
[46] |
Xie J, Zi Y, Zhang M,
CrossRef
Google scholar
|
[47] |
Jousselin O. Development of blade tip timing techniques in turbo machinery. Dissertation for the Doctoral Degree. Manchester: The University of Manchester, 2013
|
[48] |
Dimarogonas A D, Paipetis S A, Chondros T G. Analytical Methods in Rotor Dynamics. 2nd ed. Dordrecht: Springer, 2013
CrossRef
Google scholar
|
[49] |
Tata H, Paris P, Irwin G. The Stress Analysis of Crack Handbook. 3rd ed. New York: ASME Press, 2000
|
[50] |
Chati M, Rand R, Mukherjee S. Modal analysis of a cracked beam. Journal of Sound and Vibration, 1997, 207(2): 249–270
CrossRef
Google scholar
|
[51] |
Saito A, Castanier M P, Pierre C. Estimation and veering analysis of nonlinear resonant frequencies of cracked plates. Journal of Sound and Vibration, 2009, 326(3–5): 725–739
CrossRef
Google scholar
|
[52] |
Zeng J, Chen K, Ma H,
CrossRef
Google scholar
|
/
〈 | 〉 |