Fabrication of Si-based three-dimensional microbatteries: A review

Chuang YUE , Jing LI , Liwei LIN

Front. Mech. Eng. ›› 2017, Vol. 12 ›› Issue (4) : 459 -476.

PDF (1313KB)
Front. Mech. Eng. ›› 2017, Vol. 12 ›› Issue (4) : 459 -476. DOI: 10.1007/s11465-017-0462-x
REVIEW ARTICLE
REVIEW ARTICLE

Fabrication of Si-based three-dimensional microbatteries: A review

Author information +
History +
PDF (1313KB)

Abstract

High-performance, Si-based three-dimensional (3D) microbattery systems for powering micro/nano-electromechanical systems and lab-on-chip smart electronic devices have attracted increasing research attention. These systems are characterized by compatible fabrication and integratibility resulting from the silicon-based technologies used in their production. The use of support substrates, electrodes or current collectors, electrolytes, and even batteries used in 3D layouts has become increasingly important in fabricating microbatteries with high energy, high power density, and wide-ranging applications. In this review, Si-based 3D microbatteries and related fabrication technologies, especially the production of micro-lithium ion batteries, are reviewed and discussed in detail in order to provide guidance for the design and fabrication.

Graphical abstract

Keywords

three-dimensional (3D) / wafer-scale / Si-based anode / micro-LIBs / thin-film deposition

Cite this article

Download citation ▾
Chuang YUE, Jing LI, Liwei LIN. Fabrication of Si-based three-dimensional microbatteries: A review. Front. Mech. Eng., 2017, 12(4): 459-476 DOI:10.1007/s11465-017-0462-x

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

WHAT IS A TRANSISTOR? Retrieved from Kid Bots website

[2]

Intel Core i7-5960X, -5930K And-5820K CPU Review: Haswell-E Rises. Retrieved from tom'sHARDWARE website

[3]

IBM’s crazy-thin 7 nm chip will hold 20 billion transistors. Retrieved from PCWorld website

[4]

Growing in maturity, the MEMS industry is getting its second wind. Retrieved from Solid State Technology website

[5]

Hu Y S, Demir-Cakan R, Titirici M M, . Superior storage performance of a Si@SiOx/C nanocomposite as anode material for lithium-ion batteries. Angewandte Chemie International Edition, 2008, 47(9): 1645–1649

[6]

Xin X, Zhou X, Wang F, . A 3D porous architecture of Si/graphene nanocomposite as high-performance anode materials for Li-ion batteries. Journal of Materials Chemistry, 2012, 22(16): 7724–7730

[7]

Wang C, Taherabadi L, Jia G, . C-MEMS for the manufacture of 3D microbatteries. Electrochemical and Solid-State Letters, 2004, 7(11): A435–A438

[8]

Talin A A, Ruzmetov D, Kolmakov A, . Fabrication, testing, and simulation of all-solid-state three-dimensional Li-ion batteries. ACS Applied Materials & Interfaces, 2016, 8(47): 32385–32391

[9]

West W C, Whitacre J F, White V, . Fabrication and testing of all solid-state microscale lithium batteries for microspacecraft applications. Journal of Micromechanics and Microengineering, 2001, 12(1): 58–62

[10]

O’regan B, Grätzel M. A low-cost, high-efficiency solar cell based on dye-sensitized colloidal TiO2 films. Nature, 1991, 353(6346): 737–740

[11]

Lee S K, Son S H, Kim K S, . Development of nuclear micro-battery with solid tritium source. Applied Radiation and Isotopes, 2009, 67(7‒8): 1234–1238

[12]

Sprague I B, Dutta P. Performance improvement of micro-fuel cell by manipulating the charged diffuse layer. Applied Physics Letters, 2012, 101(11): 113903

[13]

Yang Y, Pradel K C, Jing Q, . Thermoelectric nanogenerators based on single Sb-doped ZnO micro/nanobelts. ACS Nano, 2012, 6(8): 6984–6989 doi:10.1021/nn302481p

[14]

Tarascon J M, Armand M. Issues and challenges facing rechargeable lithium batteries. Nature, 2001, 414(6861): 359‒367

[15]

Sodium as alternative to lithium in batteries. Retrieved from Neutronsources website

[16]

How cells work. Retrieved from Johnson Matthey website

[17]

Zero electric motorcycles prove quiet, efficient, and fun. Retrieved from Consumer Reports website

[18]

Infinite Power Solutions, Inc. Retrieved from Macnica website

[19]

Powering New Product Innovation. Retrieved from Cymbet website

[20]

11- and 13-inch MacBook Air (Late 2010). Retrieved from Macworld website

[21]

Panel G M. Transportation in the 21st Century. Retrieved from Evworld website

[22]

Stop going over your data-ways to preserve your cell phone data. Retrieved from PureTalk website

[23]

Hospital trust implants world’s first MRI-safe pacemaker. Retrieved from West Hertfordshire Teaching Hospitals website

[24]

Technology boosts Zambian health and outbreak early warning systems. Retrieved from Hypertext website

[25]

Tiny swarming robots coming soon to eat your data. Retrieved from Gajitz website

[26]

The ingestible electronic drug-delivery system. Retrieved from Fast Company website

[27]

Explore ink technology, technology engadget, and more! Retrieved from Pinterest website

[28]

Dragonfly surveillance cyborg could aid pollination. Retrieved from EETimes website

[29]

Bates J B, Dudney N J, Neudecker B, . Thin-film lithium and lithium-ion batteries. Solid State Ionics, 2000, 135(1‒4): 33–45

[30]

3D batteries. Retrieved from University of Southampton website

[31]

Wang C, Taherabadi L, Jia G, . C-MEMS for the manufacture of 3D microbatteries. Electrochemical and Solid-State Letters, 2004, 7(11): A435–A438

[32]

Wang W, Tian M, Abdulagatov A, . Three-dimensional Ni/TiO2 nanowire network for high areal capacity lithium ion microbattery applications. Nano Letters, 2012, 12(2): 655–660

[33]

Cheah S K, Perre E, Rooth M, . Self-supported three-dimensional nanoelectrodes for microbattery applications. Nano Letters, 2009, 9(9): 3230–3233

[34]

Sun K, Wei T S, Ahn B Y, . 3D Printing of interdigitated Li-ion microbattery architectures. Advanced Materials, 2013, 25(33): 4539–4543

[35]

Kotobuki M, Suzuki Y, Munakata H, . Fabrication of three-dimensional battery using ceramic electrolyte with honeycomb structure by sol-gel process. Journal of the Electrochemical Society, 2010, 157(4): A493–A498

[36]

Notten P H L, Roozeboom F, Niessen R A H, . 3-D integrated all-solid-state rechargeable batteries. Advanced Materials, 2007, 19(24): 4564–4567

[37]

Wang J, Du N, Zhang H, . Cu-Si1−xGex core-shell nanowire arrays as three-dimensional electrodes for high-rate capability lithium-ion batteries. Journal of Power Sources, 2012, 208: 434–439

[38]

Bi Z, Paranthaman M P, Menchhofer P A, . Self-organized amorphous TiO2 nanotube arrays on porous Ti foam for rechargeable lithium and sodium ion batteries. Journal of Power Sources, 2013, 222: 461–466

[39]

Reddy A L M, Shaijumon M M, Gowda S R, . Coaxial MnO2/carbon nanotube array electrodes for high-performance lithium batteries. Nano Letters, 2009, 9(3): 1002–1006

[40]

Wu H, Cui Y. Designing nanostructured Si anodes for high energy lithium ion batteries. Nano Today, 2012, 7(5): 414–429

[41]

Chan C K, Zhang X F, Cui Y. High capacity Li ion battery anodes using Ge nanowires. Nano Letters, 2008, 8(1): 307–309

[42]

Ortiz G F, Hanzu I, Lavela P, . Nanoarchitectured TiO2/SnO: A future negative electrode for high power density Li-ion microbatteries? Chemistry of Materials, 2010, 22(5): 1926–1932

[43]

Li X, Cheng F, Guo B, . Template-synthesized LiCoO2, LiMn2O4, and LiNi0.8Co0.2O2 nanotubes as the cathode materials of lithium ion batteries. Journal of Physical Chemistry B, 2005, 109(29): 14017–14024

[44]

Landi B J, Ganter M J, Cress C D, . Carbon nanotubes for lithium ion batteries. Energy & Environmental Science, 2009, 2(6): 638–654

[45]

Zoom into a computer chip. Retrieved from ExtremeTech website

[46]

Micronas sells more Hall sensors, earns less. Retrieved from eeNews website

[47]

La memoria DRAM impulsa el mercado de semiconductores, pero no por mucho tiempo. Retrieved from Silicon website

[48]

Chan C K, Peng H, Liu G, . High-performance lithium battery anodes using silicon nanowires. Nature Nanotechnology, 2008, 3(1): 31–35

[49]

Wu H, Chan G, Choi J W, . Stable cycling of double-walled silicon nanotube battery anodes through solid-electrolyte interphase control. Nature Nanotechnology, 2012, 7(5): 310–315

[50]

Yao Y, McDowell M T, Ryu I, . Interconnected silicon hollow nanospheres for lithium-ion battery anodes with long cycle life. Nano Letters, 2011, 11(7): 2949–2954

[51]

Chan C K, Patel R N, O’connell M J, . Solution-grown silicon nanowires for lithium-ion battery anodes. ACS Nano, 2010, 4(3): 1443–1450

[52]

Liu N, Wu H, McDowell M T, . A yolk-shell design for stabilized and scalable Li-ion battery alloy anodes. Nano Letters, 2012, 12(6): 3315–3321

[53]

Song T, Cheng H, Choi H, . Si/Ge double-layered nanotube array as a lithium ion battery anode. ACS Nano, 2012, 6(1): 303–309

[54]

Hertzberg B, Alexeev A, Yushin G. Deformations in Si-Li anodes upon electrochemical alloying in nano-confined space. Journal of the American Chemical Society, 2010, 132(25): 8548–8549

[55]

Chang J, Huang X, Zhou G, . Multilayered Si nanoparticle/reduced graphene oxide hybrid as a high-performance lithium-ion battery anode. Advanced Materials, 2014, 26(5): 758–764

[56]

Zhang W, Hu J, Guo Y, . Tin-nanoparticles encapsulated in elastic hollow carbon spheres for high-performance anode material in lithium-ion batteries. Advanced Materials, 2008, 20(6): 1160–1165

[57]

Nicolet M A. Diffusion barriers in thin films. Thin Solid Films, 1978, 52(3): 415–443

[58]

Etacheri V, Haik O, Goffer Y, . Effect of fluoroethylene carbonate (FEC) on the performance and surface chemistry of Si-nanowire Li-ion battery anodes. Langmuir, 2012, 28(1): 965–976

[59]

Jung S C, Han Y K. How do Li atoms pass through the Al2O3 coating layer during lithiation in Li-ion batteries? Journal of Physical Chemistry Letters, 2013, 4(16): 2681–2685

[60]

Baggetto L, Knoops H C M, Niessen R A H, . 3D negative electrode stacks for integrated all-solid-state lithium-ion microbatteries. Journal of Materials Chemistry, 2010, 20(18): 3703–3708

[61]

Baggetto L, Niessen R A H, Roozeboom F, . High energy density all-solid-state batteries: A challenging concept towards 3D integration. Advanced Functional Materials, 2008, 18(7): 1057–1066

[62]

Oudenhoven J F M, Baggetto L, Notten P H L. All-solid-state lithium-ion microbatteries: A review of various three-dimensional concepts. Advanced Energy Materials, 2011, 1(1): 10–33

[63]

Xie J, Oudenhoven J F M, Li D, . High power and high capacity 3D-structured TiO2 electrodes for lithium-ion microbatteries. Journal of the Electrochemical Society, 2016, 163(10): A2385–A2389

[64]

Eustache E, Tilmant P, Morgenroth L, . Silicon-microtube scaffold decorated with anatase TiO2 as a negative electrode for a 3D litium-ion microbattery. Advanced Energy Materials, 2014, 4(8): 1301612

[65]

Létiche M, Eustache E, Freixas J, . Atomic layer deposition of functional layers for on chip 3D Li-ion all solid state microbattery. Advanced Energy Materials, 2016, 7(3): 1601402

[66]

Gerasopoulos K, Pomerantseva E, McCarthy M, . Hierarchical three-dimensional microbattery electrodes combining bottom-up self-assembly and top-down micromachining. ACS Nano, 2012, 6(7): 6422–6432

[67]

Orendorff C J, Doughty D. Lithium ion battery safety. Interface-Electrochemical Society, 2012, 21(2): 35

[68]

Zhang S S. A review on the separators of liquid electrolyte Li-ion batteries. Journal of Power Sources, 2007, 164(1): 351–364

[69]

Golodnitsky D, Yufit V, Nathan M, . Advanced materials for the 3D microbattery. Journal of Power Sources, 2006, 153(2): 281–287

[70]

Golodnitsky D, Nathan M, Yufit V, . Progress in three-dimensional (3D) Li-ion microbatteries. Solid State Ionics, 2006, 177(26): 2811–2819

[71]

Nathan M, Golodnitsky D, Yufit V, . Three-dimensional thin-film Li-ion microbatteries for autonomous MEMS. Journal of Microelectromechanical Systems, 2005, 14(5): 879–885

[72]

Min H S, Park B Y, Taherabadi L, . Fabrication and properties of a carbon/polypyrrole three-dimensional microbattery. Journal of Power Sources, 2008, 178(2): 795–800

[73]

Peng K, Jie J, Zhang W, . Silicon nanowires for rechargeable lithium-ion battery anodes. Applied Physics Letters, 2008, 93(3): 033105

[74]

Wan J, Kaplan A F, Zheng J, . Two dimensional silicon nanowalls for lithium ion batteries. Journal of Materials Chemistry A: Materials for Energy and Sustainability, 2014, 2(17): 6051–6057

[75]

Ge M, Fang X, Rong J, . Review of porous silicon preparation and its application for lithium-ion battery anodes. Nanotechnology, 2013, 24(42): 422001

[76]

Lethien C, Zegaoui M, Roussel P, . Micro-patterning of LiPON and lithium iron phosphate material deposited onto silicon nanopillars array for lithium ion solid state 3D micro-battery. Microelectronic Engineering, 2011, 88(10): 3172–3177

[77]

Thompson S E, Parthasarathy S. Moore’s law: The future of Si microelectronics. Materials Today, 2006, 9(6): 20–25

[78]

Tauc J. Optical properties and electronic structure of amorphous Ge and Si. Materials Research Bulletin, 1968, 3(1): 37–46

[79]

Yue C, Li J, Kang J. Fabrication of the hexagonal Si nanorod arrays using the template of polystyrene nanospheres in monolayer dispersion. Proceedings of the Institution of Mechanical Engineers, Part N: Journal of Nanomaterials, Nanoengineering and Nanosystems, 2014, 228(1): 40–45

[80]

Yue C, Yu Y, Yin J, . Fabrication of 3D hexagonal bottle-like Si-SnO2 core-shell nanorod arrays as anode material in on chip micro-lithium-ion-batteries. Journal of Materials Chemistry A: Materials for Energy and Sustainability, 2013, 1(27): 7896–7904

[81]

Li J, Yue C, Yu Y, . Si/Ge core-shell nanoarrays as the anode material for 3D lithium ion batteries. Journal of Materials Chemistry A: Materials for Energy and Sustainability, 2013, 1(45): 14344–14349

[82]

Yue C, Yu Y, Wu Z, . Enhanced reversible lithium storage in germanium nano-island coated 3D hexagonal bottle-like Si nanorod arrays. Nanoscale, 2014, 6(3): 1817–1822

[83]

Yue C, Yu Y, Wu Z, . High stability induced by the TiN/Ti interlayer in three-dimensional Si/Ge nanorod arrays as anode in micro lithium ion battery. ACS Applied Materials & Interfaces, 2016, 8(12): 7806–7810

[84]

Yue C, Yu Y, Sun S, . High performance 3D Si/Ge nanorods array anode buffered by TiN/Ti interlayer for sodium-ion batteries. Advanced Functional Materials, 2015, 25(9): 1386‒1392

RIGHTS & PERMISSIONS

The Author(s) 2017. This article is published with open access at link.springer.com and journal.hep.com.cn

AI Summary AI Mindmap
PDF (1313KB)

5740

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/