Review on electromagnetic welding of dissimilar materials

K. SHANTHALA, T. N. SREENIVASA

PDF(507 KB)
PDF(507 KB)
Front. Mech. Eng. ›› 2016, Vol. 11 ›› Issue (4) : 363-373. DOI: 10.1007/s11465-016-0375-0
REVIEW ARTICLE
REVIEW ARTICLE

Review on electromagnetic welding of dissimilar materials

Author information +
History +

Abstract

Electromagnetic welding (EMW) is a high-speed joining technique that is used to join similar or dissimilar metals, as well as metals to non-metals. This technique uses electromagnetic force to mainly join conductive materials. Unlike conventional joining processes, the weld interface does not melt, thus keeping the material properties intact. Extremely high velocity and strain rate involved in the process facilitate extending the EMW technique for joining several materials. In this paper, the research and progress in electromagnetic welding are reviewed from various perspectives to provide a basis for further research.

Keywords

electromagnetic / welding / impact / dissimilar materials

Cite this article

Download citation ▾
K. SHANTHALA, T. N. SREENIVASA. Review on electromagnetic welding of dissimilar materials. Front. Mech. Eng., 2016, 11(4): 363‒373 https://doi.org/10.1007/s11465-016-0375-0

References

[1]
Chen S, Jiang X. Microstructure evolution during magnetic pulse welding of dissimilar aluminium and magnesium alloys. Journal of Manufacturing Processes, 2015, 19: 14–21
CrossRef Google scholar
[2]
Schäfer R, Pasquale P. The electromagnetic pulse technology(EMPT): Forming, welding, crimping and cutting. Biuletyn Instytutu Spawalnictwa, 2014, 58(2): 50–57
[3]
Kore S D, Date P P, Kulkarni S V. Effect of process parameters on electromagneticimpact welding of aluminum sheets. InternationalJournal of Impact Engineering, 2007, 34(8): 1327–1341
CrossRef Google scholar
[4]
Faes K. Electronic pulsetube welding. 2011. https://www.researchgate.net/publication/230757399_
[5]
Aizawa T, Kashani M. Experimental and numerical studyon magnetic pulse welding to improving the life time of one-turn flat coil. IOP Conference Series: MaterialsScience and Engineering, 2014, 61(1): 012028
CrossRef Google scholar
[6]
Raoelison R N, Racine D, Zhang Z, . Magnetic pulse welding: Interfaceof Al/Cu joint and investigation of intermetallic formation effecton the weld features. Journal of ManufacturingProcesses, 2014, 16(4): 427–434
CrossRef Google scholar
[7]
Raoelison R N, Buiron N, Rachik M, . Efficient welding conditions inmagnetic pulse welding process. Journalof Manufacturing Processes, 2012, 14(3): 372–377
CrossRef Google scholar
[8]
Aizawa T, Okagawa K, Kashani M. Application of magnetic pulse welding techniquefor flexible printed circuit boards (FPCB) lap joints. Journal of Materials Processing Technology, 2013, 213(7): 1095–1102
CrossRef Google scholar
[9]
Watanabe M, Kumai S, Hagimoto G, Interfacial microstructure of aluminum/metallicglass lap joints fabricated by magnetic pulse welding. Materials Transactions, 2009, 50(6): 1279–1285
CrossRef Google scholar
[10]
Shribman V. Magnetic pulse welding for dissimilar and similar material. In: Proceedings of 3rd International Conference on High Speed Forming.Dortmund, 2008, 13–22
[11]
Kore S D, Dhanesh P, Kulkarni S V, . Numerical modeling of electromagnetic welding. International Journal for Applied Electromagneticsand Mechanics, 2010, 32(1): 1–19
CrossRef Google scholar
[12]
Xu Z, Cui J, Yu H, . Research on the impact velocity of magnetic impulse welding of pipe fitting. Materials & Design, 2013, 49: 736–745
CrossRef Google scholar
[13]
Zhang Y, Babu S S, Prothe C, Application of high velocity impact welding at varied different length scales. Journal of Materials Processing Technology, 2011, 211(5): 944–952
CrossRef Google scholar
[14]
Kore S D, Date P P, Kulkarni S V. Electromagnetic impact welding of aluminumto stainless steel sheets. Journal of MaterialsProcessing Technology, 2008, 208(1–3): 486–493
CrossRef Google scholar
[15]
Kore S D, Imbert J, Worswick M J, . Electromagnetic impact weldingof Mg to Al sheets. Science and Technologyof Welding and Joining, 2009, 14(6): 549–553
[16]
Faes K, Baaten T, De Waele W, . Joining of copper to brass using magnetic pulse welding. In: Proceedings of 4th International Conference on High Speed Forming. Columbus, 2010, 84–96
CrossRef Google scholar
[17]
Watanabe M, Kumai S. Interfacial morphology of magneticpulse welded aluminum/aluminum and copper/copper lap joints. Journal of Japan Institute of Light Metals, 2009, 59(2): 140–147 (in Japanese)
[18]
Psyk V, Risch D, Kinsey B L, Electromagnetic forming—A review. Journal of Materials Processing Technology, 2011, 211(5): 787–829
CrossRef Google scholar
[19]
Yu H, Xu Z, Fan Z,. Mechanical property and microstructureof aluminum alloy-steel tubes joint by magnetic pulse welding. Materials Science and Engineering A, 2013, 561: 259–265
CrossRef Google scholar
[20]
Lee K J, Kumai S, Arai T, . Interfacial microstructure andstrength of steel/aluminum alloy lap joint fabricated by magneticpressure seam welding. Materials Science and Engineering A, 2007, 471(1–2): 95–101
CrossRef Google scholar
[21]
Marya M, Marya S, Priem D. On the characteristicsof electromagnetic welds between aluminum and other metals and alloys. Welding in the World, 2005, 49 (5): 74–84
[22]
Göbel G, Kaspar J, Herrmannsdörfer T, Insights into intermetallicphases on pulse welded dissimilar metal joints. In: Proceedings of 4th International Conference on High Speed Forming. Columbus, 2010, 121–136
[23]
Kumar S, Kulkarni M R, Saroj P C, . Metallurgical and mechanical testing of electromagneticallywelded copper and iron sample. In: Proceedings of 13th Asia-Pacific Conference on NDT. Bombay, 2013
[24]
Ben-Artzy A, Stern A, Frage N, Wave formation mechanism in magnetic pulse welding. International Journal of Impact Engineering, 2010, 37(4): 397–404
CrossRef Google scholar
[25]
Nassiri A, Chini G, Kinsey B. Spatial stabilityanalysis of emergent wavy interfacial patterns in magnetic pulsed welding. CIRP Annals-Manufacturing Technology, 2014, 63: 245–248
CrossRef Google scholar
[26]
Cui J, Sun G, Li G,. Specific wave interface and its formation duringmagnetic pulse welding. Applied PhysicsLetters, 2014, 105(22): 221901–221901-4
CrossRef Google scholar
[27]
Uhlmann E, Prasol L, Ziefle A. Potentials of pulse magnetic forming andjoining. Advanced Materials Research, 2014, 907: 349–364 doi:10.4028/www.scientific.net/AMR.907.349
[28]
Lorenz A, Lueg-Althoff J., Göbel G,Influence of axial workpiecepositioning during magnetic pulse welding of aluminum-steel joints. In: Proceedings of 6th International Conference on High Speed Forming. 2014, 189–198 doi:10.17877/DE290R-15471
[29]
Aizawa T, Kashani M, Okagawa K. Application of magnetic pulse welding foraluminum alloys and SPCC steel sheet joints. Welding Journal, 2007, 86: 119s–124s
[30]
BroeckhoveJ, Len W. Experimental research on magnetic pulsewelding of dissimilar metals. Dissertationfor the Master’s Degree. Ghent: Ghent University, 2009–2010
[31]
Nassiri A, Campbell C, Chini G,. Analytical model and experimentalvalidation of single turn, axi-symmetric coil for electromagneticforming and welding. Procedia Manufacturing, 2015, 1: 814–827
CrossRef Google scholar
[32]
PROGRESS INDUSTRIAL SYSTEMS SA. Equipmentand technology for magnetic pulsed processing of metals. http://www.progressindustrialsystems.ch/en/technology-and-equipment/magnetic-pulsed-processing-of-metals/
[33]
AUTOMOTIVE DESIGN and PRODUCTION. Weldingmixed materials, multiple ways. http://www.autofieldguide.com/articles/welding-mixed-materials-multiple-ways
[34]
Gary F. Benedict, NontraditionalManufacturing Processes. Boca Raton: CRCPress, 1987, 103–123
[35]
Marré M, Brosius A, Tekkaya A E. Joining by compression and expansion of (none-) reinforced profiles. Advanced Materials Research, 2008, 43: 57–68
[36]
Rajawat R K, Desai S V, Kulkarni M R, . Electromagnetic forming—A technique with potential applications in accelerators. In: Proceedings of APAC 2014. Gyeongju, 2004, 187–189
[37]
ELMAG. EMF technology in the aerospace industry. http://www.elmaginc.com/emf-technology-in-aerospace/
[38]
Kochan A. Magnetic pulse welding shows potential for automotive applications. Assembly Automation, 2000, 20(2): 129–132
CrossRef Google scholar

Acknowledgements

The authors are grateful to Dr. Archana Sharma, Scientific Officer, APPD, BARC, India, who introduced the topic to us and encouraged us to publish this article.

RIGHTS & PERMISSIONS

2016 Higher Education Press and Springer-Verlag Berlin Heidelberg
AI Summary AI Mindmap
PDF(507 KB)

Accesses

Citations

Detail

Sections
Recommended

/