Experimental evaluation and simulation of volumetric shrinkage and warpage on polymeric composite short natural fibers reinforced injection molded
Jonnathan D. SANTOS, Jorge I. FAJARDO, Alvaro R. CUJI, Jaime A. GARCÍA, Luis E. GARZÓN, Luis M. LÓPEZ
Experimental evaluation and simulation of volumetric shrinkage and warpage on polymeric composite short natural fibers reinforced injection molded
A polymeric natural fiber-reinforced composite is developed by extrusion and injection molding process. The shrinkage and warpage of high-density polyethylene reinforced with short natural fibers of Guadua angustifolia Kunth are analyzed by experimental measurements and computer simulations. Autodesk Moldflow® and Solid Works® are employed to simulate both volumetric shrinkage and warpage of injected parts at different configurations: 0 wt.%, 20 wt.%, 30 wt.% and 40 wt.% reinforcing on shrinkage and warpage behavior of polymer composite. Become evident the restrictive effect of reinforcing on the volumetric shrinkage and warpage of injected parts. The results indicate that volumetric shrinkage of natural composite is reduced up to 58% with fiber increasing, whereas the warpage shows a reduction form 79% to 86% with major fiber content. These results suggest that it is a highly beneficial use of natural fibers to improve the assembly properties of polymeric natural fiber-reinforced composites.
biocomposite / natural fiber / shrinkage / simulation / warpage
[1] |
Mohanty A K, Misra M, Drzal L T. Natural Fibers, Biopolymers, and Biocomposites. Boca Raton: CRC Press, 2005
|
[2] |
Holbery J, Houston D. Natural-fiber-reinforced polymer composites in automotive applications. JOM, 2006, 58(11): 80–86
CrossRef
Google scholar
|
[3] |
Treviso A, van Genechten B, Mundo D,
CrossRef
Google scholar
|
[4] |
Guo Z, Ruan X, Peng Y,
CrossRef
Google scholar
|
[5] |
Khalfallah M, Abbès B, Abbès F,
CrossRef
Google scholar
|
[6] |
Matin I, Hadzistevic M, Hodolic J,
CrossRef
Google scholar
|
[7] |
Rahman W A W A, Sin L T, Rahmat A R. Injection moulding simulation analysis of natural fiber composite window frame. Journal of Materials Processing Technology, 2008, 197(1): 22–30
|
[8] |
Chen C, Chen T, Chen S,
CrossRef
Google scholar
|
[9] |
Wang H, Wang Y, Wang Y. Cost estimation of plastic injection molding parts through integration of PSO and BP neural network. Expert Systems with Applications, 2013, 40(2): 418–428
CrossRef
Google scholar
|
[10] |
Hakimian E, Sulong A B. Analysis of warpage and shrinkage properties of injection-molded micro gears polymer composites using numerical simulations assisted by the Taguchi method. Materials & Design, 2012, 42: 62–71
CrossRef
Google scholar
|
[11] |
Annicchiarico D, Alcock J R. Review of factors that affect shrinkage of molded part in injection molding. Materials and Manufacturing Processes, 2014, 29(6): 662–682
CrossRef
Google scholar
|
[12] |
Nian S, Wu C, Huang M. Warpage control of thin-walled injection molding using local mold temperatures. International Communications in Heat and Mass Transfer, 2015, 61: 102–110
CrossRef
Google scholar
|
[13] |
Gao Y, Wang X. Surrogate-based process optimization for reducing warpage in injection molding. Journal of Materials Processing Technology, 2009, 209(3): 1302–1309
CrossRef
Google scholar
|
[14] |
Barghash M A, Alkaabneh F A. Shrinkage and warpage detailed analysis and optimization for the injection molding process using multistage experimental design. Quality Engineering, 2014, 26(3): 319–334
CrossRef
Google scholar
|
[15] |
Liu H, Wu Q, Han G,
CrossRef
Google scholar
|
[16] |
Vincent M, Giroud T, Clarke A,
CrossRef
Google scholar
|
[17] |
Azaman M, Sapuan S, Sulaiman S,
CrossRef
Google scholar
|
[18] |
Shokri P, Bhatnagar N. Effect of the post-filling stage on fiber orientation at the mid-plane in injection molding of reinforced thermoplastics. Physics Procedia, 2012, 25: 79–85
CrossRef
Google scholar
|
[19] |
Tan H S, Yu Y Z, Xing L X,
CrossRef
Google scholar
|
[20] |
Kitayama S, Onuki R, Yamazaki K. Warpage reduction with variable pressure profile in plastic injection molding via sequential approximate optimization. International Journal of Advanced Manufacturing Technology, 2014, 72(5–8): 827–838
CrossRef
Google scholar
|
[21] |
Mohd Hilmi O, Hasan S, Muhammad W N A W,
|
[22] |
Azaman M, Sapuan S, Sulaiman S,
CrossRef
Google scholar
|
[23] |
Mlekusch B. The warpage of corners in the injection moulding of short-fibre-reinforced thermoplastics. Composites Science and Technology, 1999, 59(12): 1923–1931
|
/
〈 | 〉 |