Gas Absorption and Mass Transfer in a Pore-Array Intensified Tube-in-Tube Microchannel

Fengshun Xia , Wenpeng Li , Junheng Guo , You Han , Minqing Zhang , Baoguo Wang , Wei Li , Jinli Zhang

Transactions of Tianjin University ›› 2021, Vol. 27 ›› Issue (5) : 409 -421.

PDF
Transactions of Tianjin University ›› 2021, Vol. 27 ›› Issue (5) : 409 -421. DOI: 10.1007/s12209-020-00248-6
Research Article

Gas Absorption and Mass Transfer in a Pore-Array Intensified Tube-in-Tube Microchannel

Author information +
History +
PDF

Abstract

A pore-array intensified tube-in-tube microchannel (PA-TMC), which is characterized by high throughput and low pressure drop, was developed as a gas–liquid contactor. The sulfite oxidation method was used to determine the oxygen efficiency (φ) and volumetric mass transfer coefficient (k L a) of PA-TMC, and the mass transfer amount per unit energy (ε) was calculated by using the pressure drop. The effects of structural and operating parameters were investigated systematically, and the two-phase flow behavior was monitored by using a charge-coupled device imaging system. The results indicated that the gas absorption efficiency and mass transfer performance of the PA-TMC were improved with increasing pore number, flow rate, and number of helical coil turns and decreasing pore size, row number, annular size, annular length, and surface tension. The φ, ε and k L a of PA-TMC could reach 31.3%, 1.73 × 10−4 mol/J, and 7.0 s−1, respectively. The Sherwood number was correlated with the investigated parameters to guide the design of PA-TMC in gas absorption and mass transfer processes.

Keywords

Pore-array intensified tube-in-tube microchannel (PA-TMCR) / Gas–liquid mass transfer / Sulfite oxidation method

Cite this article

Download citation ▾
Fengshun Xia, Wenpeng Li, Junheng Guo, You Han, Minqing Zhang, Baoguo Wang, Wei Li, Jinli Zhang. Gas Absorption and Mass Transfer in a Pore-Array Intensified Tube-in-Tube Microchannel. Transactions of Tianjin University, 2021, 27(5): 409-421 DOI:10.1007/s12209-020-00248-6

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Straathof NJW, Su YH, Hessel V, et al. Accelerated gas-liquid visible light photoredox catalysis with continuous-flow photochemical microreactors. Nat Protoc, 2016, 11(1): 10-21.

[2]

Nieves-Remacha MJ, Kulkarni AA, Jensen KF Gas–liquid flow and mass transfer in an advanced-flow reactor. IndEngChem Res, 2013, 52(26): 8996-9010.

[3]

Mueller SG, Dudukovic MP Gas holdup in gas–liquid stirred tanks. IndEngChem Res, 2010, 49(21): 10744-10750.

[4]

Bao YY, Gao ZM, Huang XH, et al. Gas–liquid dispersion with buoyant particles in a hot-sparged stirred tank. IndEngChem Res, 2007, 46(20): 6605-6611.

[5]

Lau R, Peng W, Velazquez-Vargas LG, et al. Gas–liquid mass transfer in high-pressure bubble columns. IndEngChem Res, 2004, 43(5): 1302-1311.

[6]

Gao HX, Xu B, Han L, et al. Mass transfer performance and correlations for CO2 absorption into aqueous blended of DEEA/MEA in a random packed column. AIChE J, 2017, 63(7): 3048-3057.

[7]

Hanley B, Chen CC New mass-transfer correlations for packed towers. AIChE J, 2012, 58(1): 132-152.

[8]

Piché S, Grandjean BPA, Larachi F Reconciliation procedure for gas–liquid interfacial area and mass-transfer coefficient in randomly packed towers. IndEngChem Res, 2002, 41(19): 4911-4920.

[9]

Kuntz J, Aroonwilas A Mass-transfer efficiency of a spray column for CO2 capture by MEA. Energy Procedia, 2009, 1(1): 205-209.

[10]

Gao YX, Hong D, Lu HR, et al. Gas holdup and liquid velocity distributions in the up flow jet-loop reactor. ChemEng Res Des, 2018, 136: 94-104.

[11]

Dehkordi AM, Savari C Determination of interfacial area and overall volumetric mass-transfer coefficient in a novel type of two impinging streams reactor by chemical method. IndEngChem Res, 2011, 50(10): 6426-6435.

[12]

Wang ZH, Yang T, Liu ZX, et al. Mass transfer in a rotating packed bed: a critical review. ChemEng Process Process Intensif, 2019, 139: 78-94.

[13]

Meeuwse M, van der Schaaf J, Kuster BFM, et al. Gas–liquid mass transfer in a rotor–stator spinning disc reactor. ChemEngSci, 2010, 65(1): 466-471.

[14]

Shi JT, Xu SQ, Qin HY, et al. Gas–liquid mass transfer characteristics in two inline high shear mixers. IndEngChem Res, 2014, 53(12): 4894-4901.

[15]

Ganapathy H, Shooshtari A, Dessiatoun S, et al. Hydrodynamics and mass transfer performance of a microreactor for enhanced gas separation processes. ChemEng J, 2015, 266: 258-270.

[16]

Xun T, Cai WF, Zhang XB The flow pattern and mass transfer of gas-liquid-liquid three phase flow in microchannel. Chem Ind Eng, 2017, 034(006): 81-87 (in Chinese)

[17]

Ganapathy H, Steinmayer S, Shooshtari A, et al. Process intensification characteristics of a microreactor absorber for enhanced CO2 capture. Appl Energy, 2016, 162: 416-427.

[18]

Sobieszuk P, Pohorecki R, Cygański P, et al. Determination of the interfacial area and mass transfer coefficients in the Taylor gas–liquid flow in a microchannel. ChemEngSci, 2011, 66(23): 6048-6056.

[19]

Sattari-Najafabadi M, Nasr Esfahany M, Wu Z, et al. Mass transfer between phases in microchannels: a review. ChemEng Process Process Intensif, 2018, 127: 213-237.

[20]

Kashid MN, Renken A, Kiwi-Minsker L Gas–liquid and liquid–liquid mass transfer in microstructured reactors. ChemEngSci, 2011, 66(17): 3876-3897.

[21]

Tan J, Du L, Lu YC, et al. Development of a gas-liquid microstructured system for oxidation of hydrogenated 2-ethyltetrahydroanthraquinone. ChemEng J, 2011, 171(3): 1406-1414.

[22]

Fukuyama T, Tokizane M, Matsui A, et al. A greener process for flow C-H chlorination of cyclic alkanes using in situ generation and on-site consumption of chlorine gas. React ChemEng, 2016, 1(6): 613-615.

[23]

de Mas N, Günther A, Schmidt MA, et al. Increasing productivity of microreactors for fast gas–liquid reactions: the case of direct fluorination of toluene. IndEngChem Res, 2009, 48(3): 1428-1434.

[24]

Vanoye L, Wang JD, Pablos M, et al. Continuous, fast, and safe aerobic oxidation of 2-ethylhexanal: pushing the limits of the simple tube reactor for a gas/liquid reaction. Org Process Res Dev, 2016, 20(1): 90-94.

[25]

Peela NR, Lee IC, Vlachos DG Design and fabrication of a high-throughput microreactor and its evaluation for highly exothermic reactions. IndEngChem Res, 2012, 51(50): 16270-16277.

[26]

Tan J, Zhang JS, Lu YC, et al. Process intensification of catalytic hydrogenation of ethylanthraquinone with gas-liquid microdispersion. AIChE J, 2012, 58(5): 1326-1335.

[27]

Suryawanshi PL, Gumfekar SP, Bhanvase BA, et al. A review on microreactors: reactor fabrication, design, and cutting-edge applications. ChemEngSci, 2018, 189: 431-448.

[28]

Chen JF, Chen GZ, Wang JX, et al. High-throughput microporous tube-in-tube microreactor as novel gas-liquid contactor: mass transfer study. AIChE J, 2011, 57(1): 239-249.

[29]

Zhang JS, Wang K, Teixeira AR, et al. Design and scaling up of microchemical systems: a review. Annu Rev ChemBiomolEng, 2017, 8(1): 285-305.

[30]

Garciadiego Ortega E, Tsaoulidis D, Angeli P Predictive model for the scale-out of small channel two-phase flow contactors. ChemEng J, 2018, 351: 589-602.

[31]

Wang QA, Wang JX, Yu W, et al. Investigation of micromixing efficiency in a novel high-throughput microporous tube-in-tube microchannel reactor. IndEngChem Res, 2009, 48(10): 5004-5009.

[32]

Gao NN, Wang JX, Shao L, et al. Removal of carbon dioxide by absorption in microporous tube-in-tube microchannel reactor. IndEngChem Res, 2011, 50(10): 6369-6374.

[33]

Pan MY, Li T, Zhou Y, et al. Selective absorption of H2S from a gas mixture with CO2 in a microporous tube-in-tube microchannel reactor. ChemEng Process: Process Intensif, 2015, 95: 135-142.

[34]

Sun BC, Li PF, Liang Y, et al. Oxidation of ammonium sulfite by oxygen in a microporous tube-in-tube microchannel reactor. ChemEng J, 2014, 253: 258-263.

[35]

Sun BC, Gao MP, Arowo M, et al. Ozonation of acid red 14 in the presence of inorganic salts in a microporous tube-in-tube microchannel reactor. IndEngChem Res, 2014, 53(49): 19071-19076.

[36]

Gao MP, Zeng ZQ, Sun BC, et al. Ozonation of azo dye Acid Red 14 in a microporous tube-in-tube microchannel reactor: decolorization and mechanism. Chemosphere, 2012, 89(2): 190-197.

[37]

Li WP, Xia FS, Qin HY, et al. Numerical and experimental investigations of micromixing performance and efficiency in a pore-array intensified tube-in-tube microchannel reactor. ChemEng J, 2019, 370: 1350-1365.

[38]

Li WP, Xia FS, Zhao SC, et al. Mixing performance of an inline high-shear mixer with a novel pore-array liquid distributor. IndEngChem Res, 2019, 58(44): 20213-20225.

[39]

Li WP, Xia FS, Zhao SC, et al. Characterization of liquid–liquid mass transfer performance in a novel pore-array intensified tube-in-tube microchannel. AIChEJ, 2019

[40]

Linek V, Vacek V Chemical engineering use of catalyzed sulfite oxidation kinetics for the determination of mass transfer characteristics of gas: liquid contactors. ChemEngSci, 1981, 36(11): 1747-1768.

[41]

Linek V, Tvrdík J A generalization of kinetic data on sulphite oxidation systems. BiotechnolBioeng, 1971, 13(3): 353-369.

[42]

Rischbieter E, Schumpe A, Wunder V Gas solubilities in aqueous solutions of organic substances. J ChemEng Data, 1996, 41(4): 809-812.

[43]

Akita K Diffusivities of gases in aqueous electrolyte solutions. IndEngChem Fund, 1981, 20(1): 89-94.

[44]

Li WL, Ouyang Y, Gao XY, et al. CFD analysis of gas–liquid flow characteristics in a microporous tube-in-tube microchannel reactor. Comput Fluids, 2018, 170: 13-23.

[45]

Tan J, Lu YC, Xu JH, et al. Mass transfer characteristic in the formation stage of gas–liquid segmented flow in microchannel. ChemEng J, 2012, 185–186: 314-320.

[46]

Li GX, Shang MJ, Song Y, et al. Characterization of liquid-liquid mass transfer performance in a capillary microreactor system. AIChE J, 2018, 64(3): 1106-1116.

[47]

Tang M, Zhang SF, Wang DW, et al. CFD simulation of gas flow field distribution and design optimization of the tridimensional rotational flow sieve tray with different structural parameters. ChemEngSci, 2019, 201: 34-49.

[48]

Mandal SN, Das SK Gas–liquid flow through helical coils in vertical orientation. IndEngChem Res, 2003, 42(14): 3487-3494.

[49]

Luo JZ, Chu GW, Luo Y, et al. Regulating the micromixing efficiency of a novel helical tube reactor by premixing behavior optimization. AIChE J, 2017, 63(7): 2876-2887.

[50]

Pan MY, Qian Z, Shao L, et al. Absorption of carbon dioxide into N-methyldiethanolamine in a high-throughput microchannel reactor. Sep PurifTechnol, 2014, 125: 52-58.

AI Summary AI Mindmap
PDF

195

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/