Research progress on ultra-precision machining technologies for soft-brittle crystal materials
Hang GAO, Xu WANG, Dongming GUO, Yuchuan CHEN
Research progress on ultra-precision machining technologies for soft-brittle crystal materials
Soft-brittle crystal materials are widely used in many fields, especially optics and microelectronics. However, these materials are difficult to machine through traditional machining methods because of their brittle, soft, and anisotropic nature. In this article, the characteristics and machining difficulties of soft-brittle and crystals are presented. Moreover, the latest research progress of novel machining technologies and their applications for soft-brittle crystals are introduced by using some representative materials (e.g., potassium dihydrogen phosphate (KDP), cadmium zinc telluride (CZT)) as examples. This article reviews the research progress of soft-brittle crystals processing.
brittle / soft / functional crystal / ultra-precision machining
[1] |
Yukhnevich T V, Voloshinov V B. Photoelastic and acousto-optic properties of KDP crystal applied in wide angle tunable filters. Physics Procedia, 2015, 70: 745–748
CrossRef
Google scholar
|
[2] |
Dekemper E, Vanhamel J, Van Opstal B,
CrossRef
Google scholar
|
[3] |
Moses E I. Advances in inertial confinement fusion at the National Ignition Facility (NIF). Fusion Engineering and Design, 2010, 85(7–9): 983–986
CrossRef
Google scholar
|
[4] |
Martyniuk M, Sewell R H, Musca C A,
CrossRef
Google scholar
|
[5] |
Bolotnikov A E, Camarda G S, Chen E,
CrossRef
Google scholar
|
[6] |
Beikahmadi M, Mirabbasi S, Iniewski K K. Design and analysis of a low-power readout circuit for CdZnTe detectors in 0.13-CMOS. IEEE Sensors Journal, 2016, 16(4): 903–911
CrossRef
Google scholar
|
[7] |
MacKenzie J, Kumar F J, Chen H. Advancements in THM-grown CdZnTe for use as substrates for HgCdTe. Journal of Electronic Materials, 2013, 42(11): 3129–3132
CrossRef
Google scholar
|
[8] |
Tanaka H, Kawaguchi N, Abe N,
CrossRef
Google scholar
|
[9] |
Snetkov I L, Yakovlev A I, Palashov O V. CaF2, BaF2 and SrF2 crystals’ optical anisotropy parameters. Laser Physics Letters, 2015, 12(9): 095001
CrossRef
Google scholar
|
[10] |
Sun F, Zhang P, Lu L,
CrossRef
Google scholar
|
[11] |
Campbell J H, Hawley-Fedder R A, Stolz C J,
CrossRef
Google scholar
|
[12] |
Koziejowska A, Sangwal K. Surface micromorphology and dissolution kinetics of potassium dihydrogen phosphate (KDP) crystals in undersaturated aqueous solutions. Journal of Materials Science, 1988, 23(8): 2989–2994
CrossRef
Google scholar
|
[13] |
Xu D, Xue D, Ratajczak H. Morphology and structure studies of KDP and ADP crystallites in the water and ethanol solutions. Journal of Molecular Structure, 2005, 740(1–3): 37–45
CrossRef
Google scholar
|
[14] |
Gao H, Wang X, Teng X,
CrossRef
Google scholar
|
[15] |
Teng X, Gao H, Wang X,
|
[16] |
Deng L, Duan J, Zeng X,
CrossRef
Google scholar
|
[17] |
Deng L, Yang H, Zeng X,
CrossRef
Google scholar
|
[18] |
Fuchs B A, Hed P P, Baker P C. Fine diamond turning of KDP crystals. Applied Optics, 1986, 25(11): 1733–1735
CrossRef
Google scholar
|
[19] |
Kozlowski M R, Thomas I M, Edwards G J,
CrossRef
Google scholar
|
[20] |
An C, Zhang Y, Xu Q,
CrossRef
Google scholar
|
[21] |
Liang Y, Chen W, Bai Q,
CrossRef
Google scholar
|
[22] |
Liang Y, Chen W, Sun Y,
CrossRef
Google scholar
|
[23] |
Chen W, Liang Y, Sun Y,
CrossRef
Google scholar
|
[24] |
Wang J, Meng Q, Chen M,
CrossRef
Google scholar
|
[25] |
Wang J, Guo X, Meng Q,
|
[26] |
Chen H, Dai Y, Zheng Z,
CrossRef
Google scholar
|
[27] |
Tie G, Dai Y, Guan C,
CrossRef
Google scholar
|
[28] |
Wang S, An C, Zhang F,
CrossRef
Google scholar
|
[29] |
Chen M, Xiao G, Li D,
CrossRef
Google scholar
|
[30] |
Zong W, Cao Z, He C,
CrossRef
Google scholar
|
[31] |
Chen M, Pang Q, Wang J,
CrossRef
Google scholar
|
[32] |
Tie G, Dai Y, Guan C,
CrossRef
Google scholar
|
[33] |
Chen M, Li M, Cheng J,
CrossRef
Google scholar
|
[34] |
Li M, Chen M, Cheng J,
CrossRef
Google scholar
|
[35] |
Namba Y, Yoshida K, Yoshida H,
CrossRef
Google scholar
|
[36] |
Zhang Z, Wu Y, Huang H. New deformation mechanism of soft-brittle CdZnTe single crystals under nanogrinding. Scripta Materialia, 2010, 63(6): 621–624
CrossRef
Google scholar
|
[37] |
Wu Y, Huang H, Zou J. Transmission electron microscopy characterization of the deformation of CdZnTe single crystals induced by nanoscratching. Scripta Materialia, 2011, 65(6): 392–395
CrossRef
Google scholar
|
[38] |
Zhang Z, Meng Y, Guo D,
CrossRef
Google scholar
|
[39] |
Li Y, Kang R, Gao H,
CrossRef
Google scholar
|
[40] |
Kordonski W I, Golini D. Fundamentals of magnetorheological fluid utilization in high precision finishing. Journal of Intelligent Material Systems and Structures, 1999, 10(9): 683–689
CrossRef
Google scholar
|
[41] |
Jacobs S D, Golini D, Hsu Y,
CrossRef
Google scholar
|
[42] |
Arrasmith S R, Kozhinova I A, Gregg L L,
CrossRef
Google scholar
|
[43] |
Jacobs S D. Manipulating mechanics and chemistry in precision optics finishing. Science and Technology of Advanced Materials, 2007, 8(3): 153–157
CrossRef
Google scholar
|
[44] |
Ma Y, Li S, Peng X,
|
[45] |
Peng X, Jiao F, Chen H,
|
[46] |
Ji F, Xu M, Wang B,
CrossRef
Google scholar
|
[47] |
Li F, Xie X, Tie G,
CrossRef
Google scholar
|
[48] |
Wilson S R, Mcneil J R. Neutral ion beam figuring of large optical surfaces. Proceedings of the Society for Photo-Instrumentation Engineers, 1987, 818: 320–324
CrossRef
Google scholar
|
[49] |
Allen L, Keim R. An ion figuring system for large optic fabrication. Proceedings of the Society for Photo-Instrumentation Engineers, 1989, 1168: 33–50
CrossRef
Google scholar
|
[50] |
Chen S, Li S, Peng X,
CrossRef
Google scholar
|
[51] |
Yin G, Li S, Xie X,
|
[52] |
Teng X. Deliquescent mechanisms and experimental study on machinability based on solution theory of KDP crystals. Dissertation for the Master’s Degree. Dalian: Dalian University of Technology, 2007, 35–37 (in Chinese)
|
[53] |
Menapace J A, Ehrmann P R, Bickel R C. Magnetorheological finishing (MRF) of potassium dihydrogen phosphate (KDP) crystals: Nonaqueous fluids development, optical finish, and laser damage performance at 1064 nm and 532 nm. Proceedings of the Society for Photo-Instrumentation Engineers, 2009, 7504: 750411–750414
|
[54] |
Zhang F, Guo S, Zhang Y,
CrossRef
Google scholar
|
[55] |
Zhang F, Guo S, Zhang Y,
CrossRef
Google scholar
|
[56] |
Gao H, Wang B, Guo D,
CrossRef
Google scholar
|
[57] |
Wang B, Li Y, Gao H. Water-in-oil dispersion for KH2PO4 (KDP) crystal CMP. Journal of Dispersion Science and Technology, 2010, 31(12): 1611–1617
CrossRef
Google scholar
|
[58] |
Wang X, Gao H, Chen Y,
CrossRef
Google scholar
|
/
〈 | 〉 |