Alternative layout configurations for WEEE disassembly systems (WDS) are evaluated.
An efficient modeling approach for simulation of manual WDS is proposed.
Effect of various transfer systems on the performance criteria is investigated.
Learning curve effect in WDS layout simulation models is investigated.
Managerial implications are provided to increase the practical impact of the study.
![]()
Recycling of waste electrical and electronic equipment (WEEE) is crucially important since it handles hazardous waste according to ever tightening laws and regulations and it adds benefits to economy and sustainable environment. Disassembly is one of the most important processes performed during the recovery of WEEE. The overall goal of disassembly is to maximize the retrieval of various metals and plastics contained in WEEE in order to reduce their negative effects on human health and environmental sustainability and to increase economic gains. This study aims to evaluate alternative layout configurations for WEEE disassembly systems (WDS). In this context, various configurations were compared in terms of pre-defined performance criteria, such as the total number of disassembled WEEE and the total revenue from sales, using simulation models. The results of this study show that the performance of a WDS was significantly affected by output transfer systems along with the specialization of operators on certain types of WEEE.
| [1] |
Dinler E, Güngör Z. Planning decisions for recycling products containing hazardous and explosive substances: A fuzzy multi-objective model. Resources, Conservation and Recycling, 2017, 117(Part B): 93–101
|
| [2] |
EC. Directive 2000/53/EC of the European Parliament and of the Council of 18 September 2000 on end-of life vehicles. Official Journal of the European Communities, 2000, L 269: 34–42
|
| [3] |
EU. Directive 2002/95/EC of the European Parliament and of the Council of 27 January 2003 on the restriction of the use of certain hazardous substances in electrical and electronic equipment. Official Journal of the European Union, 2003, L 37: 19–23
|
| [4] |
EU. Directive 2011/65/EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment (recast). Official Journal of the European Union 2011, L 174: 88–110
|
| [5] |
EU. Directive 2012/19/EU of the European Parliament and of the Council of 4 July 2012 on waste electrical and electronic equipment (WEEE) (recast). Official Journal of the European Union, 2012, L 197: 38–71
|
| [6] |
EU. Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 on waste electrical and electronic equipment (WEEE). Official Journal of the European Union, 2003, L 37: 24–38
|
| [7] |
Kang H Y, Schoenung J M. Electronic waste recycling: A review of U.S. infrastructure and technology options. Resources, Conservation and Recycling, 2005, 45(4): 368–400
|
| [8] |
Williams J A S. A review of electronics demanufacturing processes. Resources, Conservation and Recycling, 2006, 47(3): 195–208
|
| [9] |
Ilgin M A, Gupta S M. Environmentally conscious manufacturing and product recovery (ECMPRO): A review of the state of the art. Journal of Environmental Management, 2010, 91(3): 563–591
|
| [10] |
Gungor A, Gupta S M. Issues in environmentally conscious manufacturing and product recovery: A survey. Computers & Industrial Engineering, 1999, 36(4): 811–853
|
| [11] |
Gungor A, Gupta S M. An evaluation methodology for disassembly processes. Computers & Industrial Engineering, 1997, 33(1–2): 329–332
|
| [12] |
Gungor A, Gupta S M. A solution approach to the disassembly line balancing problem in the presence of task failures. International Journal of Production Research, 2001, 39(7): 1427–1467
|
| [13] |
Altekin F T, Kandiller L, Ozdemirel N E. Profit-oriented disassembly-line balancing. International Journal of Production Research, 2008, 46(10): 2675–2693
|
| [14] |
Güngör A, Gupta S M. Disassembly line in product recovery. International Journal of Production Research, 2002, 40(11): 2569–2589
|
| [15] |
Ilgin M A, Gupta S M, Battaïa O. Use of MCDM techniques in environmentally conscious manufacturing and product recovery: State of the art. Journal of Manufacturing Systems, 2015, 37(Part 3): 746–758
|
| [16] |
Pérez-Belis V, Bovea M D, Ibáñez-Forés V. An in-depth literature review of the waste electrical and electronic equipment context: Trends and evolution. Waste Management & Research, 2015, 33(1): 3–29
|
| [17] |
UNEP. Call for Global Action on E-waste. Nairobi: United Nations Environment Programme, 2006
|
| [18] |
UNEP. E-waste 2.0: Recycling for Sustainability. Nairobi: United Nations Environment Programme, 2016
|
| [19] |
Seliger G, Kernbaum S. Planning for remanufacturing and recycling. In: Seliger G, ed. Sustainability in Manufacturing: Recovery of Resources in Product and Material Cycles. Berlin: Springer, 2007, 313–341
|
| [20] |
Opalić M, Kljajin M, Vučković K. Disassembly layout in WEEE recycling process. Strojarstvo. Journal for Theory and Application in Mechanical Engineering, 2010, 52(1): 51–58
|
| [21] |
Lim H H, Noble J S. The impact of facility layout on overall remanufacturing system performance. International Journal of Industrial and Systems Engineering, 2006, 1(3): 357–371
|
| [22] |
Ma H, Tang Y, Li L, Li C. An optimal solution to the remanufacturing facility layout problem. In: Proceedings of 11th World Congress on Intelligent Control and Automation. Shenyang, China: IEEE, 2014, 1729–1734
|
| [23] |
Noble J S, Lim H H. Evaluation of facility layout alternatives for a remanufacturing environment. In: Proceedings of Environmentally Conscious Manufacturing II, 2002.Boston, MA: SPIE, 2002, 158–166
|
| [24] |
Scharke H. Comprehensive Information Chain for Automated Disassembly of Obsolete Technical Appliances. 1st ed. Berlin: GITO Verlag, 2003
|
| [25] |
Opalić M, Vučković K, Panić N. Consumer electronics disassembly line layout. Polimeri, 2004, 25(1–2): 20–22
|
| [26] |
Limaye K, Caudill R J. System simulation and modeling of electronics demanufacturing facilities. In: Proceedings of International Symposium on Electronics and the Environment, 1999.Danvers, MA: IEEE, 1999, 238–243
|
| [27] |
Hesselbach J, Westernhagen K V. Disassembly simulation for an effective recycling of electrical scrap. In: Proceedings of First International Symposium on Environmentally Conscious Design and Inverse Manufacturing, 1999.Tokyo: IEEE, 1999, 582–585
|
| [28] |
Ranky P G, Morales L C, Caudill R J. Lean disassembly line layout, and network simulation models. In: Proceedings of International Symposium on Electronics and the Environment, 2003.Boston, MA: IEEE, 2003, 36–41
|
| [29] |
Herrmann C, Luger T, Ohlendorf M. SiDDatAS- Analysis and economic evaluation of alternative disassembly system configurations. In: Proceedings of Fourth International Symposium on Environmentally Conscious Design and Inverse Manufacturing, 2005.Tokyo: IEEE, 2005, 210–215
|
| [30] |
Sim E, Kim H, Park C, Park J. Performance analysis of alternative designs for a vehicle disassembly system using simulation modeling. In: Baik D K, ed. Systems Modeling and Simulation: Theory and Applications. Berlin, Heidelberg: Springer Berlin Heidelberg, 2005, 59–67
|
| [31] |
Wiendahl H P, Scholz-Reiter B, Bürkner S, Scharke H. Flexible disassembly systems-layouts and modules for processing obsolete products. Proceedings of the Institution of Mechanical Engineers. Part B, Journal of Engineering Manufacture, 2001, 215(5): 723–732
|
| [32] |
Drira A, Pierreval H, Hajri-Gabouj S. Facility layout problems: A survey. Annual Reviews in Control, 2007, 31(2): 255–267
|
| [33] |
Capraz O, Polat O, Gungor A. Planning of waste electrical and electronic equipment (WEEE) recycling facilities: MILP modelling and case study investigation. Flexible Services and Manufacturing Journal, 2015, 27(4): 479–508
|
| [34] |
Chung C A. Simulation Modeling Handbook: A Practical Approach. Boca Raton, FL: CRC Press, 2003
|
| [35] |
Wright T P. Factors affecting the cost of airplanes. Journal of the Aeronautical Sciences, 1936, 3(4): 122–128
|
RIGHTS & PERMISSIONS
Higher Education Press and Springer-Verlag GmbH Germany