RESEARCH ARTICLE

Carbon-coated Ni-Co alloy catalysts: preparation and performance for in-situ aqueous phase hydrodeoxygenation of methyl palmitate to hydrocarbons using methanol as the hydrogen donor

  • Yinteng Shi ,
  • Lin Ai ,
  • Haonan Shi ,
  • Xiaoyu Gu ,
  • Yujun Han ,
  • Jixiang Chen
Expand
  • Tianjin Key Laboratory of Applied Catalysis Science and Technology, Department of Catalysis Science and Engineering, School of Chemical Engineering and Technology, Tianjin University, Tianjin 300350, China

Received date: 15 Apr 2021

Accepted date: 04 Jun 2021

Published date: 15 Apr 2022

Copyright

2021 Higher Education Press

Abstract

Carbon-coated Ni, Co and Ni-Co alloy catalysts were prepared by the carbonization of the metal doped resorcinol-formaldehyde resins synthesized by the one-pot extended Stöber method. It was found that the introduction of Co remarkably reduced the carbon microsphere size. The metallic Ni, Co, and Ni-Co alloy particles (mainly 10–12 nm) were uniformly distributed in carbon microspheres. A charge transfer from Ni to Co appeared in the Ni-Co alloy. Compared with those of metallic Ni and Co, the d-band center of the Ni-Co alloy shifted away from and toward the Fermi level, respectively. In the in-situ aqueous phase hydrodeoxygenation of methyl palmitate with methanol as the hydrogen donor at 330 °C, the decarbonylation/decarboxylation pathway dominated on all catalysts. The Ni-Co@C catalysts gave higher activity than the Ni@C and Co@C catalysts, and the yields of n-pentadecane and n-C6n-C16 reached 71.6% and 92.6%, respectively. The excellent performance of Ni-Co@C is attributed to the electronic interactions between Ni and Co and the small carbon microspheres. Due to the confinement effect of carbon, the metal particles showed high resistance to sintering under harsh hydrothermal conditions. Catalyst deactivation is due to the carbonaceous deposition, and the regeneration with CO2 recovered the catalyst reactivity.

Cite this article

Yinteng Shi , Lin Ai , Haonan Shi , Xiaoyu Gu , Yujun Han , Jixiang Chen . Carbon-coated Ni-Co alloy catalysts: preparation and performance for in-situ aqueous phase hydrodeoxygenation of methyl palmitate to hydrocarbons using methanol as the hydrogen donor[J]. Frontiers of Chemical Science and Engineering, 2022 , 16(4) : 443 -460 . DOI: 10.1007/s11705-021-2079-1

Acknowledgements

The authors gratefully acknowledge support from the National Natural Science Foundation of China (Grant Nos. 21576193 and 21176177).

Electronic Supplementary Material

Supplementary material is available in the online version of this article at https://doi.org/10.1007/s11705-021-2079-1 and is accessible for authorized users.
1
De S, Saha B, Luque R. Hydrodeoxygenation processes: advances on catalytic transformations of biomass-derived platform chemicals into hydrocarbon fuels. Bioresource Technology, 2015, 178: 108–118

DOI

2
Kordulis C, Bourikas K, Gousi M, Kordouli E, Lycourghiotis A. Development of nickel based catalysts for the transformation of natural triglycerides and related compounds into green diesel: a critical review. Applied Catalysis B: Environmental, 2016, 181: 156–196

DOI

3
Hwang K R, Choi I H, Choi H Y, Han J S, Lee K H, Lee J S. Bio fuel production from crude Jatropha oil; addition effect of formic acid as an in-situ hydrogen source. Fuel, 2016, 174: 107–113

DOI

4
Zhang Z, Chen H, Wang C, Chen K, Lu X, Ouyang P, Fu J. Efficient and stable Cu-Ni/ZrO2 catalysts for in situ hydrogenation and deoxygenation of oleic acid into heptadecane using methanol as a hydrogen donor. Fuel, 2018, 230: 211–217

DOI

5
Zhang Z, Yang Q, Chen H, Chen K, Lu X, Ouyang P, Fu J, Chen J G. In situ hydrogenation and decarboxylation of oleic acid into heptadecane over a Cu-Ni alloy catalyst using methanol as a hydrogen carrier. Green Chemistry, 2018, 20(1): 197–205

DOI

6
Ai L, Shi Y, Han Y, Chen J. In situ aqueous phase hydrodeoxygenation of methyl palmitate to hydrocarbons on Ni catalyst derived from the reduction of LaNiO3 perovskite. Reaction Kinetics, Mechanisms and Catalysis, 2021, 133(1): 209–227

DOI

7
Fu J, Lu X, Savage P E. Catalytic hydrothermal deoxygenation of palmitic acid. Energy & Environmental Science, 2010, 3(3): 311–317

DOI

8
Zhang J, Huo X, Li Y, Strathmann T J. Catalytic hydrothermal decarboxylation and cracking of fatty acids and lipids over Ru/C. ACS Sustainable Chemistry & Engineering, 2019, 7(17): 14400–14410

DOI

9
Hollak S A, Ariëns M A, De Jong K P, Van Es D S. Hydrothermal deoxygenation of triglycerides over Pd/C aided by in situ hydrogen production from glycerol reforming. ChemSusChem, 2014, 7(4): 1057–1062

DOI

10
Peterson A A, Vogel F, Lachance R P, Fröling M, Antal M J Jr, Tester J W. Thermochemical biofuel production in hydrothermal media: a review of sub-and supercritical water technologies. Energy & Environmental Science, 2008, 1(1): 32–65

DOI

11
Xiong H, Pham H N, Datye A K. Hydrothermally stable heterogeneous catalysts for conversion of biorenewables. Green Chemistry, 2014, 16(11): 4627–4643

DOI

12
Zhang J, Tian F, Chen J, Shi Y, Cao H, Ning P, Sun S, Xie Y. Conversion of phenol to cyclohexane in the aqueous phase over Ni/zeolite bi-functional catalysts. Frontiers of Chemical Science and Engineering, 2021, 15(2): 288–298

DOI

13
Koichumanova K, Vikla A K K, De Vlieger D J, Seshan K, Mojet B L, Lefferts L. Towards stable catalysts for aqueous phase conversion of ethylene glycol for renewable hydrogen. ChemSusChem, 2013, 6(9): 1717–1723

DOI

14
Hahn M W, Copeland J R, Van Pelt A H, Sievers C. Stability of amorphous silica-alumina in hot liquid water. ChemSusChem, 2013, 6(12): 2304–2315

DOI

15
Vardon D R, Sharma B K, Jaramillo H, Kim D, Choe J K, Ciesielski P N, Strathmann T J. Hydrothermal catalytic processing of saturated and unsaturated fatty acids to hydrocarbons with glycerol for in situ hydrogen production. Green Chemistry, 2014, 16(3): 1507–1520

DOI

16
Miao C, Marin F O, Dong T, Gao D, Wang Y, Garcia P M, Chen S. Hydrothermal catalytic deoxygenation of fatty acid and bio-oil with in situ H2. ACS Sustainable Chemistry & Engineering, 2018, 6(4): 4521–4530

DOI

17
Li S, Gong J. Strategies for improving the performance and stability of Ni-based catalysts for reforming reactions. Chemical Society Reviews, 2014, 43(21): 7245–7256

DOI

18
Li Z, Wang Z, Kawi S. Sintering and coke resistant core/yolk shell catalyst for hydrocarbon reforming. ChemCatChem, 2019, 11(1): 202–224

DOI

19
Liu J, Qiao S Z, Liu H, Chen J, Orpe A, Zhao D, Lu G Q M. Extension of the Stöber method to the preparation of monodisperse resorcinol-formaldehyde resin polymer and carbon spheres. Angewandte Chemie International Edition, 2011, 50(26): 5947–5951

DOI

20
Liu M, Cai C, Li J, Zhao J, Teng W, Liu R. Stöber synthesis of tannic acid-formaldehyde resin polymer spheres and their derived carbon nanospheres and nanocomposites for oxygen reduction reaction. Journal of Colloid and Interface Science, 2018, 528: 1–9

DOI

21
Dassanayake A C, Gonçalves A A S, Fox J, Jaroniec M. One-pot synthesis of activated porous graphitic carbon spheres with cobalt nanoparticles. Colloids and Surfaces. A, Physicochemical and Engineering Aspects, 2019, 582: 123884

DOI

22
Ghimire P P, Gao M, Jaroniec M. Amino acid-assisted synthesis of porous graphitic carbon spheres with highly dispersed Ni nanoparticles. Carbon, 2019, 153: 206–216

DOI

23
Zhao N, Zheng Y, Chen J. Remarkably reducing carbon loss and H2 consumption on Ni-Ga intermetallic compounds in deoxygenation of methyl esters to hydrocarbons. Journal of Energy Chemistry, 2020, 41: 194–208

DOI

24
Wang L, Niu X, Chen J. SiO2 supported Ni-In intermetallic compounds: efficient for selective hydrogenation of fatty acid methyl esters to fatty alcohols. Applied Catalysis B: Environmental, 2020, 278: 119293

DOI

25
Zhou M, Ye J, Liu P, Xu J, Jiang J. Water-assisted selective hydrodeoxygenation of guaiacol to cyclohexanol over supported Ni and Co bimetallic catalysts. ACS Sustainable Chemistry & Engineering, 2017, 5(10): 8824–8835

DOI

26
Blanco E, Dongil A B, Escalona N. Synergy between Ni and Co nanoparticles supported on carbon in guaiacol conversion. Nanomaterials (Basel, Switzerland), 2020, 10(11): 2199

DOI

27
Haynes W M. CRC Handbook of Chemistry and Physics. 97th ed. Florida: CRC press, 2016, 5: 177–178

28
Singh J, Srivastav A N, Singh N, Singh A. Stability Constants of Metal Complexes in Solution. Intech Open, 2019, 3: 41–105

29
Trick K A, Saliba T E. Mechanisms of the pyrolysis of phenolic resin in a carbon/phenolic composite. Carbon, 1995, 33(11): 1509–1515

DOI

30
Thommes M, Kaneko K, Neimark A V, Olivier J P, Rodriguez R F, Rouquerol J, Sing K S W. Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution. Pure and Applied Chemistry, 2015, 87(9-10): 1051–1069

DOI

31
Ferrari A C, Robertson J. Resonant Raman spectroscopy of disordered, amorphous, and diamondlike carbon. Physical Review. B, 2001, 64(7): 075414

DOI

32
Riva R, Miessner H, Vitali R, Del Piero G. Metal-support interaction in Co/SiO2 and Co/TiO2. Applied Catalysis A, General, 2000, 196(1): 111–123

DOI

33
Hou Z. Characterization of Ca-promoted Ni/α-Al2O3 catalyst for CH4 reforming with CO2. Applied Catalysis A, General, 2003, 253(2): 381–387

DOI

34
Liu M, Zhang J, Zheng L, Fan G, Yang L, Li F. Significant promotion of surface oxygen vacancies on bimetallic CoNi nanocatalysts for hydrodeoxygenation of biomass-derived vanillin to produce methylcyclohexanol. ACS Sustainable Chemistry & Engineering, 2020, 8(15): 6075–6089

DOI

35
Chen C, Fan R, Han M, Zhu X, Zhang Y, Zhang H, Zhao H, Wang G. Tunable synthesis of imines and secondary-amines from tandem hydrogenation-coupling of aromatic nitro and aldehyde over NiCo5 bi-metallic catalyst. Applied Catalysis B: Environmental, 2021, 280: 119448

DOI

36
Wu X, Chen F, Zhang N, Lei Y, Jin Y, Qaseem A, Johnston R L. Activity trends of binary silver alloy nanocatalysts for oxygen reduction reaction in alkaline media. Small, 2017, 13(15): 1603387

DOI

37
Takigawa I, Shimizu K I, Tsuda K, Takakusagi S. Machine-learning prediction of the d-band center for metals and bimetals. RSC Advances, 2016, 6(58): 52587–52595

DOI

38
Pan Z, Wang R, Chen J. Deoxygenation of methyl laurate as a model compound on Ni-Zn alloy and intermetallic compound catalysts: geometric and electronic effects of oxophilic Zn. Applied Catalysis B: Environmental, 2018, 224: 88–100

DOI

39
Gosselink R W, Hollak S A, Chang S W, Van Haveren J, De Jong K P, Bitter J H, Van Es D S. Reaction pathways for the deoxygenation of vegetable oils and related model compounds. ChemSusChem, 2013, 6(9): 1576–1594

DOI

40
Rozmysłowicz B, Maki-Arvela P, Tokarev A, Leino A R, Eränen K, Murzin D Y. Influence of hydrogen in catalytic deoxygenation of fatty acids and their derivatives over Pd/C. Industrial & Engineering Chemistry Research, 2012, 51(26): 8922–8927

DOI

41
Augusto B L, Ribeiro M C, Aires F J C S, Da Silva V T, Noronha F B. Hydrogen production by the steam reforming of ethanol over cobalt catalysts supported on different carbon nanostructures. Catalysis Today, 2020, 344: 66–74

DOI

42
Yang Y, Chiang K, Burke N. Porous carbon-supported catalysts for energy and environmental applications: a short review. Catalysis Today, 2011, 178(1): 197–205

DOI

43
Fu T, Jiang Y, Lv J, Li Z. Effect of carbon support on Fischer-Tropsch synthesis activity and product distribution over Co-based catalysts. Fuel Processing Technology, 2013, 110: 141–149

DOI

44
Hanzawa Y, Kaneko K, Pekala R W, Dresselhaus M S. Activated carbon aerogels. Langmuir, 1996, 12(26): 6167–6169

DOI

45
Maldonado-Hódar F, Moreno-Castilla C, Pérez-Cadenas A. Surface morphology, metal dispersion, and pore texture of transition metal-doped monolithic carbon aerogels and steam-activated derivatives. Microporous and Mesoporous Materials, 2004, 69(1-2): 119–125

DOI

46
Kibler L A, El-Aziz A M, Hoyer R, Kolb D M. Tuning reaction rates by lateral strain in a palladium monolayer. Angewandte Chemie International Edition, 2005, 44(14): 2080–2084

DOI

47
Chen Z, Song Y, Cai J, Zheng X, Han D, Wu Y, Zang Y, Niu S, Liu Y, Zhu J, . Tailoring the d-band centers enables Co4N nanosheets to be highly active for hydrogen evolution catalysis. Angewandte Chemie, 2018, 130(18): 5170–5174

DOI

48
Hofmann T, Yu T H, Folse M, Weinhardt L, Bär M, Zhang Y, Merinov B V, Myers D J, Goddard W A III, Heske C. Using photoelectron spectroscopy and quantum mechanics to determine d-band energies of metals for catalytic applications. Journal of Physical Chemistry C, 2012, 116(45): 24016–24026

DOI

49
Lai Q, Zhang C, Holles J H. Hydrodeoxygenation of guaiacol over Ni@Pd and Ni@Pt bimetallic overlayer catalysts. Applied Catalysis A, General, 2016, 528: 1–13

DOI

Outlines

/