Design and optimization of reactive distillation: a review

Chang Shu, Xingang Li, Hong Li, Xin Gao

PDF(1286 KB)
PDF(1286 KB)
Front. Chem. Sci. Eng. ›› 2022, Vol. 16 ›› Issue (6) : 799-818. DOI: 10.1007/s11705-021-2128-9
REVIEW ARTICLE
REVIEW ARTICLE

Design and optimization of reactive distillation: a review

Author information +
History +

Abstract

Reactive distillation process, a representative process intensification technology, has been widely applied in the chemical industry. However, due to the strong interaction between reaction and separation, the extension of reactive distillation technology is restricted by the difficulties in process analysis and design. To overcome this problem, the design and optimization of reactive distillation have been widely studied and illustrated for plenty of reactive mixtures over the past three decades. These design and optimization methods of the reactive distillation process are classified into three categories: graphical, optimization-based, and evolutionary/heuristic methods. The primary objective of this article is to provide an up-to-date review of the existing design and optimization methods. Desired and output information, advantages and limitations of each method are stated, the modification and development for original methodologies are also reviewed. Perspectives on future research on the design and optimization of reactive distillation method are proposed for further research.

Graphical abstract

Keywords

reactive distillation / process intensification / design method / reactive phase diagram / optimization algorithm

Cite this article

Download citation ▾
Chang Shu, Xingang Li, Hong Li, Xin Gao. Design and optimization of reactive distillation: a review. Front. Chem. Sci. Eng., 2022, 16(6): 799‒818 https://doi.org/10.1007/s11705-021-2128-9

References

[1]
Tian Y, Demirel S E, Hasan M M F, Pistikopoulos E N. An overview of process systems engineering approaches for process intensification: state of the art. Chemical Engineering and Processing, 2018, 133: 160–210
CrossRef Google scholar
[2]
Lutze P, Gani R, Woodley J M. Process intensification: a perspective on process synthesis. Chemical Engineering and Processing, 2010, 49(6): 547–558
CrossRef Google scholar
[3]
Ponce-Ortega J M, Al-Thubaiti M M, El-Halwagi M M. Process intensification: new understanding and systematic approach. Chemical Engineering and Processing, 2012, 53: 63–75
CrossRef Google scholar
[4]
Malone M F, Doherty M F. Reactive distillation. Industrial & Engineering Chemistry Research, 2000, 39(11): 3953–3957
CrossRef Google scholar
[5]
Taylor R, Krishna R. Modelling reactive distillation. Chemical Engineering Science, 2000, 55(22): 5183–5229
CrossRef Google scholar
[6]
Kiss A A, Jobson M, Gao X. Reactive distillation: stepping up to the next level of process intensification. Industrial & Engineering Chemistry Research, 2019, 58(15): 5909–5918
CrossRef Google scholar
[7]
Backhaus A A. Continuous process for the manufacture of esters. US Patent, 1400849, 1921-12-20
[8]
Backhaus A A. Apparatus for producing high-grade esters. US Patent, 1403224, 1922-01-10
[9]
Wang F, Zhao N, Li J, Xiao F, Wei W, Sun Y. Non-equilibrium model for catalytic distillation process. Frontiers of Chemical Engineering in China, 2008, 2(4): 379–384
CrossRef Google scholar
[10]
Towler G P, Frey S J. Reactive Distillation. Reactive Separation Processes. Boca Raton: CRC Press, 2002, 18–50
[11]
Almeida-Rivera C P, Swinkels P L J, Grievink J. Designing reactive distillation processes: present and future. Computers & Chemical Engineering, 2004, 28(10): 1997–2020
CrossRef Google scholar
[12]
Segovia-Hernández J G, Hernández S, Bonilla-Petriciolet A. Reactive distillation: a review of optimal design using deterministic and stochastic techniques. Chemical Engineering and Processing, 2015, 97: 134–143
CrossRef Google scholar
[13]
Gao X, Zhao Y, Li H, Li X. Review of basic and application investigation of reactive distillation technology for process intensification. CIESC Journal, 2018, 69(1): 218–238
[14]
Barbosa D, Doherty M F. The influence of equilibrium chemical reactions on vapor–liquid phase diagrams. Chemical Engineering Science, 1988, 43(3): 529–540
CrossRef Google scholar
[15]
Barbosa D, Doherty M F. The simple distillation of homogeneous reactive mixtures. Chemical Engineering Science, 1988, 43(3): 541–550
CrossRef Google scholar
[16]
Barbosa D, Doherty M F, Rowlinson J S. A new set of composition variables for the representation of reactive-phase diagrams. Proceedings of the Royal Society of London. Series A, Mathematical and Physical Sciences, 1845, 1987(413): 459–464
[17]
Ung S, Doherty M F. Vapor-liquid phase equilibrium in systems with multiple chemical reactions. Chemical Engineering Science, 1995, 50(1): 23–48
CrossRef Google scholar
[18]
Ung S, Doherty M F. Calculation of residue curve maps for mixtures with multiple equilibrium chemical reactions. Industrial & Engineering Chemistry Research, 1995, 34(10): 3195–3202
CrossRef Google scholar
[19]
Ung S, Doherty M F. Synthesis of reactive distillation systems with multiple equilibrium chemical reactions. Industrial & Engineering Chemistry Research, 1995, 34(8): 2555–2565
CrossRef Google scholar
[20]
Thiel C, Sundmacher K, Hoffmann U. Residue curve maps for heterogeneously catalysed reactive distillation of fuel ethers MTBE and TAME. Chemical Engineering Science, 1997, 52(6): 993–1005
CrossRef Google scholar
[21]
Thiel C, Sundmacher K, Hoffmann U. Synthesis of ETBE: residue curve maps for the heterogeneously catalysed reactive distillation process. Chemical Engineering Journal, 1997, 66(3): 181–191
CrossRef Google scholar
[22]
Song W, Venimadhavan G, Manning J M, Malone M F, Doherty M F. Measurement of residue curve maps and heterogeneous kinetics in methyl acetate synthesis. Industrial & Engineering Chemistry Research, 1998, 37(5): 1917–1928
CrossRef Google scholar
[23]
Güttinger T E, Morari M. Predicting multiple steady states in distillation: singularity analysis and reactive systems. Computers & Chemical Engineering, 1997, 21(1-2): S995–S1000
CrossRef Google scholar
[24]
Güttinger T E, Morari M. Predicting multiple steady states in equilibrium reactive distillation. 2. Analysis of hybrid systems. Industrial & Engineering Chemistry Research, 1999, 38(4): 1649–1665
CrossRef Google scholar
[25]
Güttinger T E, Morari M. Predicting multiple steady states in equilibrium reactive distillation. 1. Analysis of nonhybrid systems. Industrial & Engineering Chemistry Research, 1999, 38(4): 1633–1648
CrossRef Google scholar
[26]
Venimadhavan G, Buzad G, Doherty M F, Malone M F. Effect of kinetics on residue curve maps for reactive distillation. AIChE Journal, 1994, 40(11): 1814–1824
CrossRef Google scholar
[27]
Okasinski M J, Doherty M F. Thermodynamic behavior of reactive azeotropes. AIChE Journal, 1997, 43(9): 2227–2238
CrossRef Google scholar
[28]
Espinosa J, Aguirre P, Frey T, Stichlmair J. Analysis of finishing reactive distillation columns. Industrial & Engineering Chemistry Research, 1999, 38(1): 187–196
CrossRef Google scholar
[29]
Venimadhavan G, Malone M F, Doherty M F. Bifurcation study of kinetic effects in reactive distillation. AIChE Journal, 1999, 45(3): 546–556
CrossRef Google scholar
[30]
Qi Z, Sundmacher K. Bifurcation analysis of reactive distillation systems with liquid-phase splitting. Computers & Chemical Engineering, 2002, 26(10): 1459–1471
CrossRef Google scholar
[31]
Huang Y S, Sundmacher K, Qi Z, Schlünder E U. Residue curve maps of reactive membrane separation. Chemical Engineering Science, 2004, 59(14): 2863–2879
CrossRef Google scholar
[32]
Qi Z, Flockerzi D, Sundmacher K. Singular points of reactive distillation systems. AIChE Journal, 2004, 50(11): 2866–2876
CrossRef Google scholar
[33]
Thong D Y C, Castillo F J L, Towler G P. Distillation design and retrofit using stage-composition lines. Chemical Engineering Science, 2000, 55(3): 625–640
CrossRef Google scholar
[34]
Groemping M, Dragomir R M, Jobson M. Conceptual design of reactive distillation columns using stage composition lines. Chemical Engineering and Processing, 2004, 43(3): 369–382
CrossRef Google scholar
[35]
Dragomir R M, Jobson M. Conceptual design of single-feed kinetically controlled reactive distillation columns. Chemical Engineering Science, 2005, 60(18): 5049–5068
CrossRef Google scholar
[36]
Dragomir R M, Jobson M. Conceptual design of single-feed hybrid reactive distillation columns. Chemical Engineering Science, 2005, 60(16): 4377–4395
CrossRef Google scholar
[37]
Barbosa D, Doherty M F. Design and minimum-reflux calculations for single-feed multicomponent reactive distillation columns. Chemical Engineering Science, 1988, 43(7): 1523–1537
CrossRef Google scholar
[38]
Barbosa D, Doherty M F. Design and minimum-reflux calculations for double-feed multicomponent reactive distillation columns. Chemical Engineering Science, 1988, 43(9): 2377–2389
CrossRef Google scholar
[39]
Buzad G, Doherty M F. Design of three-component kinetically controlled reactive distillation columns using fixed-points methods. Chemical Engineering Science, 1994, 49(12): 1947–1963
CrossRef Google scholar
[40]
Buzad G, Doherty M F. New tools for the design of kinetically controlled reactive distillation columns for ternary mixtures. Computers & Chemical Engineering, 1995, 19(4): 395–408
CrossRef Google scholar
[41]
Mahajani S M, Kolah A K. Some design aspects of reactive distillation columns (RDC). Industrial & Engineering Chemistry Research, 1996, 35(12): 4587–4596
CrossRef Google scholar
[42]
Mahajani S M. Design of reactive distillation columns for multicomponent kinetically controlled reactive systems. Chemical Engineering Science, 1999, 54(10): 1425–1430
CrossRef Google scholar
[43]
Okasinski M J, Doherty M F. Design method for kinetically controlled, staged reactive distillation columns. Industrial & Engineering Chemistry Research, 1998, 37(7): 2821–2834
CrossRef Google scholar
[44]
Avami A, Marquardt W, Saboohi Y, Kraemer K. Shortcut design of reactive distillation columns. Chemical Engineering Science, 2012, 71: 166–177
CrossRef Google scholar
[45]
Avami A. Conceptual design of double-feed reactive distillation columns. Chemical Engineering & Technology, 2013, 36(1): 186–191
CrossRef Google scholar
[46]
Li H, Meng Y, Li X, Gao X. A fixed point methodology for the design of reactive distillation columns. Chemical Engineering Research & Design, 2016, 111: 479–491
CrossRef Google scholar
[47]
Giessler S, Danilov R Y, Pisarenko R Y, Serafimov L A, Hasebe S, Hashimoto I. Feasibility study of reactive distillation using the analysis of the statics. Industrial & Engineering Chemistry Research, 1998, 37(11): 4375–4382
CrossRef Google scholar
[48]
Giessler S, Danilov R Y, Pisarenko R Y, Serafimov L A, Hasebe S, Hashimoto I. Feasible separation modes for various reactive distillation systems. Industrial & Engineering Chemistry Research, 1999, 38(10): 4060–4067
CrossRef Google scholar
[49]
Giessler S, Danilov R Y, Pisarenko R Y, Serafimov L A, Hasebe S, Hashimoto I. Design and synthesis of feasible reactive distillation processes. Computers & Chemical Engineering, 1999, 23: S811–S814
CrossRef Google scholar
[50]
Giessler S, Danilov R Y, Pisarenko R Y, Serafimov L A, Hasebe S, Hashimoto I. Systematic structure generation for reactive distillation processes. Computers & Chemical Engineering, 2001, 25(1): 49–60
CrossRef Google scholar
[51]
Chadda N, Malone M F, Doherty M F. Effect of chemical kinetics on feasible splits for reactive distillation. AIChE Journal, 2001, 47(3): 590–601
CrossRef Google scholar
[52]
Chadda N, Malone M F, Doherty M F. Feasibility and synthesis of hybrid reactive distillation systems. AIChE Journal, 2002, 48(12): 2754–2768
CrossRef Google scholar
[53]
Nisoli A, Doherty M F, Malone M F. Effects of vapor–liquid mass transfer on feasibility of reactive distillation. AIChE Journal, 2004, 50(8): 1795–1813
CrossRef Google scholar
[54]
Gadewar S B, Malone M F, Doherty M F. Feasible products for double-feed reactive distillation columns. Industrial & Engineering Chemistry Research, 2007, 46(10): 3255–3264
CrossRef Google scholar
[55]
Nisoli A, Malone M F, Doherty M F. Attainable regions for reaction with separation. AIChE Journal, 1997, 43(2): 374–387
CrossRef Google scholar
[56]
Gadewar S B, Malone M F, Doherty M F. Feasible region for a countercurrent cascade of vapor–liquid CSTRS. AIChE Journal, 2002, 48(4): 800–814
CrossRef Google scholar
[57]
Gadewar S B, Tao L, Malone M F, Doherty M F. Process alternatives for coupling reaction and distillation. Chemical Engineering Research & Design, 2004, 82(2): 140–147
CrossRef Google scholar
[58]
Agarwal V, Thotla S, Kaur R, Mahajani S M. Attainable regions of reactive distillation. Part II: Single reactant azeotropic systems. Chemical Engineering Science, 2008, 63(11): 2928–2945
CrossRef Google scholar
[59]
Agarwal V, Thotla S, Mahajani S M. Attainable regions of reactive distillation—Part I. Single reactant non-azeotropic systems. Chemical Engineering Science, 2008, 63(11): 2946–2965
CrossRef Google scholar
[60]
Amte V, Nistala S, Malik R, Mahajani S. Attainable regions of reactive distillation—Part III. Complex reaction scheme: van de Vusse reaction. Chemical Engineering Science, 2011, 66(11): 2285–2297
CrossRef Google scholar
[61]
Amte V, Gaikwad R, Malik R, Mahajani S. Attainable region of reactive distillation—Part IV: Inclusion of multistage units for complex reaction schemes. Chemical Engineering Science, 2012, 68(1): 166–183
CrossRef Google scholar
[62]
Hauan S, Lien K M. Geometric visualisation of reactive fixed points. Computers & Chemical Engineering, 1996, 20: S133–S138
CrossRef Google scholar
[63]
Hauan S, Lien K M. A phenomena based design approach to reactive distillation. Chemical Engineering Research & Design, 1998, 76(3): 396–407
CrossRef Google scholar
[64]
Hauan S, Westerberg A W, Lien K M. Phenomena-based analysis of fixed points in reactive separation systems. Chemical Engineering Science, 2000, 55(6): 1053–1075
CrossRef Google scholar
[65]
Hauan S, Ciric A R, Westerberg A W, Lien K M. Difference points in extractive and reactive cascades. I. Basic properties and analysis. Chemical Engineering Science, 2000, 55(16): 3145–3159
CrossRef Google scholar
[66]
Lee J W, Hauan S, Lien K M, Westerberg A W. Difference points in extractive and reactive cascades. II. Generating design alternatives by the lever rule for reactive systems. Chemical Engineering Science, 2000, 55(16): 3161–3174
CrossRef Google scholar
[67]
Hoffmaster W R, Hauan S. Difference points in reactive and extractive cascades. III. Properties of column section profiles with arbitrary reaction distribution. Chemical Engineering Science, 2004, 59(17): 3671–3693
CrossRef Google scholar
[68]
Hoffmaster W R, Hauan S. Difference points in reactive and extractive cascades: IV. Feasible regions for multisection columns with kinetic reactions and side streams. Chemical Engineering Science, 2005, 60(24): 7075–7090
CrossRef Google scholar
[69]
Lee J W, Westerberg A W. Visualization of stage calculations in ternary reacting mixtures. Computers & Chemical Engineering, 2000, 24(2): 639–644
CrossRef Google scholar
[70]
Lee J W, Westerberg A W. Graphical design applied to MTBE and methyl acetate reactive distillation processes. AIChE Journal, 2001, 47(6): 1333–1345
CrossRef Google scholar
[71]
Chin J, Kattukaran H J, Lee J W. Generalized feasibility evaluation of equilibrated quaternary reactive distillation systems. Industrial & Engineering Chemistry Research, 2004, 43(22): 7092–7102
CrossRef Google scholar
[72]
Kang D, Lee K, Lee J W. Feasibility evaluation of quinary heterogeneous reactive extractive distillation. Industrial & Engineering Chemistry Research, 2014, 53(31): 12387–12398
CrossRef Google scholar
[73]
Guo Z, Chin J, Lee J W. Feasibility of continuous reactive distillation with azeotropic mixtures. Industrial & Engineering Chemistry Research, 2004, 43(14): 3758–3769
CrossRef Google scholar
[74]
Kang D, Lee J W. Graphical design of integrated reaction and distillation in dividing wall columns. Industrial & Engineering Chemistry Research, 2015, 54(12): 3175–3185
CrossRef Google scholar
[75]
Bessling B, Schembecker G, Simmrock K H. Design of processes with reactive distillation line diagrams. Industrial & Engineering Chemistry Research, 1997, 36(8): 3032–3042
CrossRef Google scholar
[76]
Bessling B, Löning J M, Ohligschläger A, Schembecker G, Sundmacher K. Investigations on the synthesis of methyl acetate in a heterogeneous reactive distillation process. Chemical Engineering & Technology, 1998, 21(5): 393–400
CrossRef Google scholar
[77]
Frey T, Stichlmair J. Thermodynamic fundamentals of reactive distillation. Chemical Engineering & Technology, 1999, 22(1): 11–18
CrossRef Google scholar
[78]
Stichlmair J, Frey T. Reactive distillation processes. Chemical Engineering & Technology, 1999, 22(2): 95–103
CrossRef Google scholar
[79]
Carrera-Rodríguez M, Segovia-Hernández J G, Bonilla-Petriciolet A. Short-cut method for the design of reactive distillation columns. Industrial & Engineering Chemistry Research, 2011, 50(18): 10730–10743
CrossRef Google scholar
[80]
Carrera-Rodríguez M, Segovia-Hernández J G, Hernández-Escoto H, Hernández S, Bonilla-Petriciolet A. A note on an extended short-cut method for the design of multicomponent reactive distillation columns. Chemical Engineering Research & Design, 2014, 92(1): 1–12
CrossRef Google scholar
[81]
Espinosa J, Scenna N, Perez G. Graphical procedure for reactive distillation systems. Chemical Engineering Communications, 1993, 119(1): 109–124
CrossRef Google scholar
[82]
Lee J W, Hauan S, Lien K M, Westerberg A W. A graphical method for designing reactive distillation columns. I. The Ponchon-Savarit method. Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences, 2000, 456(2000): 1953–1964
[83]
Lee J W, Hauan S, Lien K M, Westerberg A W. A graphical method for designing reactive distillation columns. II. The McCabe-Thiele method. Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences, 2000, 456(2000): 1965–1978
[84]
Lee J W, Hauan S, Westerberg A W. Graphical methods for reaction distribution in a reactive distillation column. AIChE Journal, 2000, 46(6): 1218–1233
CrossRef Google scholar
[85]
Lee J W, Hauan S, Westerberg A W. Extreme conditions in binary reactive distillation. AIChE Journal, 2000, 46(11): 2225–2236
CrossRef Google scholar
[86]
Daza O S, Pérez-Cisneros E S, Bek-Pedersen E, Gani R. Graphical and stage-to-stage methods for reactive distillation column design. AIChE Journal, 2003, 49(11): 2822–2841
CrossRef Google scholar
[87]
Gani R, Bek-Pedersen E. Simple new algorithm for distillation column design. AIChE Journal, 2000, 46(6): 1271–1274
CrossRef Google scholar
[88]
Lewis W, Matheson G. Study in distillation design of rectifying columns for natural and refinery gasoline. Industrial & Engineering Chemistry, 1932, 24(5): 494–498
CrossRef Google scholar
[89]
Jantharasuk A, Gani R, Górak A, Assabumrungrat S. Methodology for design and analysis of reactive distillation involving multielement systems. Chemical Engineering Research & Design, 2011, 89(8): 1295–1307
CrossRef Google scholar
[90]
Mansouri S S, Sales-Cruz M, Huusom J K, Gani R. Systematic integrated process design and control of reactive distillation processes involving multi-elements. Chemical Engineering Research & Design, 2016, 115: 348–364
CrossRef Google scholar
[91]
Lopez-Arenas T, Mansouri S S, Sales-Cruz M, Gani R, Pérez-Cisneros E S. A Gibbs energy-driving force method for the optimal design of non-reactive and reactive distillation columns. Computers & Chemical Engineering, 2019, 128: 53–68
CrossRef Google scholar
[92]
Lopez-Arenas T, Sales-Cruz M, Gani R, Pérez-Cisneros E S. Thermodynamic analysis of the driving force approach: reactive systems. Computers & Chemical Engineering, 2019, 129: 106509
CrossRef Google scholar
[93]
Muthia R, Reijneveld A G T, van der Ham A G J, ten Kate A J B, Bargeman G, Kersten S R A, Kiss A A. Novel method for mapping the applicability of reactive distillation. Chemical Engineering and Processing, 2018, 128: 263–275
CrossRef Google scholar
[94]
Muthia R, van der Ham A G J, Jobson M, Kiss A A. Effect of boiling point rankings and feed locations on the applicability of reactive distillation to quaternary systems. Chemical Engineering Research & Design, 2019, 145: 184–193
CrossRef Google scholar
[95]
Muthia R, Jobson M, Kiss A A. A systematic framework for assessing the applicability of reactive distillation for quaternary mixtures using a mapping method. Computers & Chemical Engineering, 2020, 136: 106804
CrossRef Google scholar
[96]
Kreul L U, Górak A, Dittrich C, Barton P I. Dynamic catalytic distillation: advanced simulation and experimental validation. Computers & Chemical Engineering, 1998, 22: S371–S378
CrossRef Google scholar
[97]
Keller T, Górak A. Modelling of homogeneously catalysed reactive distillation processes in packed columns: experimental model validation. Computers & Chemical Engineering, 2013, 48: 74–88
CrossRef Google scholar
[98]
Cheng J K, Lee H Y, Huang H P, Yu C C. Optimal steady-state design of reactive distillation processes using simulated annealing. Journal of the Taiwan Institute of Chemical Engineers, 2009, 40(2): 188–196
CrossRef Google scholar
[99]
Xiao W, Zhang Y, Jiang X, Li X, Wu X, He G. Multi-objective optimisation of MTBE reactive distillation process parameters based on NSGA-II. Chemical Engineering Transactions, 2018, 70: 1621–1626
[100]
Behroozsarand A, Shafiei S. Multiobjective optimization of reactive distillation with thermal coupling using non-dominated sorting genetic algorithm-II. Journal of Natural Gas Science and Engineering, 2011, 3(2): 365–374
CrossRef Google scholar
[101]
Ciric A R, Gu D. Synthesis of nonequilibrium reactive distillation processes by MINLP optimization. AIChE Journal, 1994, 40(9): 1479–1487
CrossRef Google scholar
[102]
Sand G, Barkmann S, Engell S, Schembecker G. Structuring of reactive distillation columns for non-ideal mixtures using MINLP-techniques. Computer-Aided Chemical Engineering, 2004, 18: 493–498
CrossRef Google scholar
[103]
Gangadwala J, Kienle A, Haus U U, Michaels D, Weismantel R. Global bounds on optimal solutions for the production of 2,3-dimethylbutene-1. Industrial & Engineering Chemistry Research, 2006, 45(7): 2261–2271
CrossRef Google scholar
[104]
Gangadwala J, Kienle A. MINLP optimization of butyl acetate synthesis. Chemical Engineering and Processing, 2007, 46(2): 107–118
CrossRef Google scholar
[105]
Filipe R M, Turnberg S, Hauan S, Matos H A, Novais A Q. Multiobjective design of reactive distillation with feasible regions. Industrial & Engineering Chemistry Research, 2008, 47(19): 7284–7293
CrossRef Google scholar
[106]
Gangadwala J, Haus U U, Jach M, Kienle A, Michaels D, Weismantel R. Global analysis of combined reaction distillation processes. Computers & Chemical Engineering, 2008, 32(1): 343–355
CrossRef Google scholar
[107]
Jackson J R, Grossmann I E. A disjunctive programming approach for the optimal design of reactive distillation columns. Computers & Chemical Engineering, 2001, 25(11): 1661–1673
CrossRef Google scholar
[108]
Frey T, Stichlmair J. MINLP optimization of reactive distillation columns. Computer-Aided Chemical Engineering, 2000, 8: 115–120
CrossRef Google scholar
[109]
Stichlmair J, Frey T. Mixed-integer nonlinear programming optimization of reactive distillation processes. Industrial & Engineering Chemistry Research, 2001, 40(25): 5978–5982
CrossRef Google scholar
[110]
Poth N, Brusis D, Stichlmair J. Rigorous optimization of reactive distillation in GAMS with the use of external functions. Computer-Aided Chemical Engineering, 2003, 14: 869–874
CrossRef Google scholar
[111]
Bildea C S, Győrgy R, Sánchez-Ramírez E, Quiroz-Ramírez J J, Segovia-Hernandez J G, Kiss A A. Optimal design and plantwide control of novel processes for di-n-pentyl ether production. Journal of Chemical Technology and Biotechnology (Oxford, Oxfordshire), 2015, 90(6): 992–1001
CrossRef Google scholar
[112]
Karacan S, Karacan F. Steady-state optimization for biodiesel production in a reactive distillation column. Clean Technologies and Environmental Policy, 2015, 17(5): 1207–1215
CrossRef Google scholar
[113]
Cardoso M F, Salcedo R L, de Azevedo S F, Barbosa D. Optimization of reactive distillation processes with simulated annealing. Chemical Engineering Science, 2000, 55(21): 5059–5078
CrossRef Google scholar
[114]
Gómez J M, Reneaume J M, Roques M, Meyer M, Meyer X. A mixed integer nonlinear programming formulation for optimal design of a catalytic distillation column based on a generic nonequilibrium model. Industrial & Engineering Chemistry Research, 2006, 45(4): 1373–1388
CrossRef Google scholar
[115]
Babu B V, Khan M. Optimization of reactive distillation processes using differential evolution strategies. Asia-Pacific Journal of Chemical Engineering, 2007, 2(4): 322–335
CrossRef Google scholar
[116]
Babu K S, Kumar M V P, Kaistha N. Controllable optimized designs of an ideal reactive distillation system using genetic algorithm. Chemical Engineering Science, 2009, 64(23): 4929–4942
CrossRef Google scholar
[117]
Bîldea C S, Győrgy R, Brunchi C C, Kiss A A. Optimal design of intensified processes for DME synthesis. Computers & Chemical Engineering, 2017, 105: 142–151
CrossRef Google scholar
[118]
Domingues L, Pinheiro C I C, Oliveira N M C. Economic comparison of a reactive distillation-based process with the conventional process for the production of ethyl tert-butyl ether (ETBE). Computers & Chemical Engineering, 2017, 100: 9–26
CrossRef Google scholar
[119]
Urselmann M, Barkmann S, Sand G, Engell S. Optimization-based design of reactive distillation columns using a memetic algorithm. Computers & Chemical Engineering, 2011, 35(5): 787–805
CrossRef Google scholar
[120]
Urselmann M, Engell S. Design of memetic algorithms for the efficient optimization of chemical process synthesis problems with structural restrictions. Computers & Chemical Engineering, 2015, 72: 87–108
CrossRef Google scholar
[121]
Miranda-Galindo E Y, Segovia-Hernández J G, Hernández S, Gutiérrez-Antonio C, Briones-Ramírez A. Reactive thermally coupled distillation sequences: Pareto front. Industrial & Engineering Chemistry Research, 2011, 50(2): 926–938
CrossRef Google scholar
[122]
Vázquez-Ojeda M, Segovia-Hernández J G, Hernández S, Hernández-Aguirre A, Maya-Yescas R. Optimization and controllability analysis of thermally coupled reactive distillation arrangements with minimum use of reboilers. Industrial & Engineering Chemistry Research, 2012, 51(17): 5856–5865
CrossRef Google scholar
[123]
Kiss A A, Segovia-Hernández J G, Bildea C S, Miranda-Galindo E Y, Hernández S. Reactive DWC leading the way to FAME and fortune. Fuel, 2012, 95: 352–359
CrossRef Google scholar
[124]
Ignat R M, Kiss A A. Optimal design, dynamics and control of a reactive DWC for biodiesel production. Chemical Engineering Research & Design, 2013, 91(9): 1760–1767
CrossRef Google scholar
[125]
Qian X, Jia S, Luo Y, Yuan X, Yu K T. Selective hydrogenation and separation of C3 stream by thermally coupled reactive distillation. Chemical Engineering Research & Design, 2015, 99: 176–184
CrossRef Google scholar
[126]
Santaella M A, Orjuela A, Narváez P C. Comparison of different reactive distillation schemes for ethyl acetate production using sustainability indicators. Chemical Engineering and Processing, 2015, 96: 1–13
CrossRef Google scholar
[127]
Santaella M A, Jiménez L E, Orjuela A, Segovia-Hernández J G. Design of thermally coupled reactive distillation schemes for triethyl citrate production using economic and controllability criteria. Chemical Engineering Journal, 2017, 328: 368–381
CrossRef Google scholar
[128]
Niesbach A, Kuhlmann H, Keller T, Lutze P, Górak A. Optimisation of industrial-scale n-butyl acrylate production using reactive distillation. Chemical Engineering Science, 2013, 100: 360–372
CrossRef Google scholar
[129]
Ma Y, Luo Y, Yuan X. Equation-oriented optimization of reactive distillation systems using pseudo-transient models. Chemical Engineering Science, 2019, 195: 381–398
CrossRef Google scholar
[130]
Papalexandri K P, Pistikopoulos E N. Generalized modular representation framework for process synthesis. AIChE Journal, 1996, 42(4): 1010–1032
CrossRef Google scholar
[131]
Ismail S R, Pistikopoulos E N, Papalexandri K P. Synthesis of reactive and combined reactor/separation systems utilizing a mass/heat exchange transfer module. Chemical Engineering Science, 1999, 54(13): 2721–2729
CrossRef Google scholar
[132]
Ismail S R, Proios P, Pistikopoulos E N. Modular synthesis framework for combined separation/reaction systems. AIChE Journal, 2001, 47(3): 629–649
CrossRef Google scholar
[133]
Algusane T Y, Proios P, Georgiadis M C, Pistikopoulos E N. A framework for the synthesis of reactive absorption columns. Chemical Engineering and Processing, 2006, 45(4): 276–290
CrossRef Google scholar
[134]
Tian Y, Pistikopoulos E N. Synthesis of operable process intensification systems—steady-state design with safety and operability considerations. Industrial & Engineering Chemistry Research, 2019, 58(15): 6049–6068
CrossRef Google scholar
[135]
Tian Y, Pappas I, Burnak B, Katz J, Pistikopoulos E N. A systematic framework for the synthesis of operable process intensification systems—reactive separation systems. Computers & Chemical Engineering, 2020, 134: 106675
CrossRef Google scholar
[136]
Lutze P, Babi D K, Woodley J M, Gani R. Phenomena based methodology for process synthesis incorporating process intensification. Industrial & Engineering Chemistry Research, 2013, 52(22): 7127–7144
CrossRef Google scholar
[137]
Babi D K, Lutze P, Woodley J M, Gani R. A process synthesis-intensification framework for the development of sustainable membrane-based operations. Chemical Engineering and Processing, 2014, 86: 173–195
CrossRef Google scholar
[138]
Babi D K, Holtbruegge J, Lutze P, Gorak A, Woodley J M, Gani R. Sustainable process synthesis-intensification. Computers & Chemical Engineering, 2015, 81: 218–244
CrossRef Google scholar
[139]
Anantasarn N, Suriyapraphadilok U, Babi D K. A computer-aided approach for achieving sustainable process design by process intensification. Computers & Chemical Engineering, 2017, 105: 56–73
CrossRef Google scholar
[140]
Tula A K, Babi D K, Bottlaender J, Eden M R, Gani R. A computer-aided software-tool for sustainable process synthesis-intensification. Computers & Chemical Engineering, 2017, 105: 74–95
CrossRef Google scholar
[141]
Demirel S E, Li J, Hasan M M F. Systematic process intensification using building blocks. Computers & Chemical Engineering, 2017, 105: 2–38
CrossRef Google scholar
[142]
Demirel S E, Li J, Hasan M M F. A general framework for process synthesis, integration, and intensification. Industrial & Engineering Chemistry Research, 2019, 58(15): 5950–5967
CrossRef Google scholar
[143]
Wilson S, Manousiouthakis V. IDEAS approach to process network synthesis: application to multicomponent MEN. AIChE Journal, 2000, 46(12): 2408–2416
CrossRef Google scholar
[144]
Burri J F, Manousiouthakis V I. Global optimization of reactive distillation networks using IDEAS. Computers & Chemical Engineering, 2004, 28(12): 2509–2521
CrossRef Google scholar
[145]
da Cruz F E, Manousiouthakis V I. Process intensification of reactive separator networks through the IDEAS conceptual framework. Computers & Chemical Engineering, 2017, 105: 39–55
CrossRef Google scholar
[146]
da Cruz F E, Manousiouthakis V I. Process intensification of multipressure reactive distillation networks using infinite dimensional state-space (IDEAS). Industrial & Engineering Chemistry Research, 2019, 58(15): 5968–5983
CrossRef Google scholar
[147]
Seferlis P, Grievink J. Optimal design and sensitivity analysis of reactive distillation units using collocation models. Industrial & Engineering Chemistry Research, 2001, 40(7): 1673–1685
CrossRef Google scholar
[148]
Dalaouti N, Seferlis P. A unified modeling framework for the optimal design and dynamic simulation of staged reactive separation processes. Computers & Chemical Engineering, 2006, 30(8): 1264–1277
CrossRef Google scholar
[149]
Damartzis T, Seferlis P. Optimal design of staged three-phase reactive distillation columns using nonequilibrium and orthogonal collocation models. Industrial & Engineering Chemistry Research, 2010, 49(7): 3275–3285
CrossRef Google scholar
[150]
Cervantes A, Biegler L T. Large-scale DAE optimization using a simultaneous NLP formulation. AIChE Journal, 1998, 44(5): 1038–1050
CrossRef Google scholar
[151]
Kawathekar R, Riggs J B. Nonlinear model predictive control of a reactive distillation column. Control Engineering Practice, 2007, 15(2): 231–239
CrossRef Google scholar
[152]
Lopez-Saucedo E S, Grossmann I E, Segovia-Hernandez J G, Hernández S. Rigorous modeling, simulation and optimization of a conventional and nonconventional batch reactive distillation column: a comparative study of dynamic optimization approaches. Chemical Engineering Research & Design, 2016, 111: 83–99
CrossRef Google scholar
[153]
Noshadi I, Amin N A S, Parnas R S. Continuous production of biodiesel from waste cooking oil in a reactive distillation column catalyzed by solid heteropolyacid: optimization using response surface methodology (RSM). Fuel, 2012, 94: 156–164
CrossRef Google scholar
[154]
Mallaiah M, Reddy G V. Optimization studies on a continuous catalytic reactive distillation column for methyl acetate production with response surface methodology. Journal of the Taiwan Institute of Chemical Engineers, 2016, 69: 25–40
CrossRef Google scholar
[155]
Deng T, Ding J, Zhao G, Liu Y, Lu Y. Catalytic distillation for esterification of acetic acid with ethanol: promising SS-fiber@HZSM-5 catalytic packings and experimental optimization via response surface methodology. Journal of Chemical Technology and Biotechnology (Oxford, Oxfordshire), 2018, 93(3): 827–841
CrossRef Google scholar
[156]
Venkateswarlu C, Reddy A D. Nonlinear model predictive control of reactive distillation based on stochastic optimization. Industrial & Engineering Chemistry Research, 2008, 47(18): 6949–6960
CrossRef Google scholar
[157]
Behroozsarand A, Shafiei S. Control of TAME reactive distillation using non-dominated sorting genetic algorithm-II. Journal of Loss Prevention in the Process Industries, 2012, 25(1): 192–201
CrossRef Google scholar
[158]
Vijaya Raghavan S R, Radhakrishnan T K, Srinivasan K. Soft sensor based composition estimation and controller design for an ideal reactive distillation column. ISA Transactions, 2011, 50(1): 61–70
CrossRef Google scholar
[159]
Sharma N, Singh K. Model predictive control and neural network predictive control of TAME reactive distillation column. Chemical Engineering and Processing, 2012, 59: 9–21
CrossRef Google scholar
[160]
Sharma N, Singh K. Neural network and support vector machine predictive control of tert-amyl methyl ether reactive distillation column. Systems Science & Control Engineering, 2014, 2(1): 512–526
CrossRef Google scholar
[161]
Georgiadis M C, Schenk M, Pistikopoulos E N, Gani R. The interactions of design control and operability in reactive distillation systems. Computers & Chemical Engineering, 2002, 26(4): 735–746
CrossRef Google scholar
[162]
Georgiadis M C, Schenk M, Gani R, Pistikopoulos E N. The interactions of design, control and operability in reactive distillation systems. Computer-Aided Chemical Engineering, 2001, 9: 997–1002
CrossRef Google scholar
[163]
Panjwani P, Schenk M, Georgiadis M C, Pistikopoulos E N. Optimal design and control of a reactive distillation system. Engineering Optimization, 2005, 37(7): 733–753
CrossRef Google scholar
[164]
Paramasivan G, Kienle A. A reactive distillation case study for decentralized control system design using mixed integer optimization. Computer-Aided Chemical Engineering, 2010, 28: 565–570
CrossRef Google scholar
[165]
Contreras-Zarazúa G, Vázquez-Castillo J A, Ramírez-Márquez C, Segovia-Hernández J G, Alcántara-Ávila J R. Multi-objective optimization involving cost and control properties in reactive distillation processes to produce diphenyl carbonate. Computers & Chemical Engineering, 2017, 105: 185–196
CrossRef Google scholar
[166]
Tian Y, Pappas I, Burnak B, Katz J, Pistikopoulos E N. Simultaneous design & control of a reactive distillation system—a parametric optimization & control approach. Chemical Engineering Science, 2021, 230: 116232
CrossRef Google scholar
[167]
Bernal D E, Carrillo-Diaz C, Gómez J M, Ricardez-Sandoval L A. Simultaneous design and control of catalytic distillation columns using comprehensive rigorous dynamic models. Industrial & Engineering Chemistry Research, 2018, 57(7): 2587–2608
CrossRef Google scholar
[168]
Subawalla H, Fair J R. Design guidelines for solid-catalyzed reactive distillation systems. Industrial & Engineering Chemistry Research, 1999, 38(10): 3696–3709
CrossRef Google scholar
[169]
Luyben W L, Yu C C. Reactive Distillation Design and Control. Hoboken: John Wiley & Sons, 2009
[170]
Schoenmakers H G, Bessling B. Reactive and catalytic distillation from an industrial perspective. Chemical Engineering and Processing, 2003, 42(3): 145–155
CrossRef Google scholar
[171]
Kiss A A. Novel catalytic reactive distillation processes for a sustainable chemical industry. Topics in Catalysis, 2019, 62(17): 1132–1148
CrossRef Google scholar
[172]
Shah M, Kiss A A, Zondervan E, de Haan A B. A systematic framework for the feasibility and technical evaluation of reactive distillation processes. Chemical Engineering and Processing, 2012, 60: 55–64
CrossRef Google scholar
[173]
Kaymak D B, Luyben W L. Effect of the chemical equilibrium constant on the design of reactive distillation columns. Industrial & Engineering Chemistry Research, 2004, 43(14): 3666–3671
CrossRef Google scholar
[174]
Kaymak D B, Luyben W L. Quantitative comparison of reactive distillation with conventional multiunit reactor/column/recycle systems for different chemical equilibrium constants. Industrial & Engineering Chemistry Research, 2004, 43(10): 2493–2507
CrossRef Google scholar
[175]
Frey T, Stichlmair J. Reactive azeotropes in kinetically controlled reactive distillation. Chemical Engineering Research & Design, 1999, 7(77): 613–618
CrossRef Google scholar
[176]
Huang K, Iwakabe K, Nakaiwa M, Tsutsumi A. Towards further internal heat integration in design of reactive distillation columns—Part I. The design principle. Chemical Engineering Science, 2005, 60(17): 4901–4914
CrossRef Google scholar
[177]
Huang K, Nakaiwa M, Wang S J, Tsutsumi A. Reactive distillation design with considerations of heats of reaction. AIChE Journal, 2006, 52(7): 2518–2534
CrossRef Google scholar
[178]
Sun J, Huang K, Wang S. Deepening internal mass integration in design of reactive distillation columns. 1: Principle and procedure. Industrial & Engineering Chemistry Research, 2009, 48(4): 2034–2048
CrossRef Google scholar
[179]
Wang S, Huang K, Lin Q, Wang S J. Understanding the impact of operating pressure on process intensification in reactive distillation columns. Industrial & Engineering Chemistry Research, 2010, 49(9): 4269–4284
CrossRef Google scholar
[180]
Baur R, Krishna R. Distillation column with reactive pump arounds: an alternative to reactive distillation. Chemical Engineering and Processing, 2004, 43(3): 435–445
CrossRef Google scholar
[181]
Kaymak D B, Luyben W L. Design of distillation columns with external side reactors. Industrial & Engineering Chemistry Research, 2004, 43(25): 8049–8056
CrossRef Google scholar
[182]
Tung S T, Yu C C. Effects of relative volatility ranking to the design of reactive distillation. AIChE Journal, 2007, 53(5): 1278–1297
CrossRef Google scholar
[183]
Chen C S, Yu C C. Effects of relative volatility ranking on design and control of reactive distillation systems with ternary decomposition reactions. Industrial & Engineering Chemistry Research, 2008, 47(14): 4830–4844
CrossRef Google scholar
[184]
Chen H, Huang K, Zhang L, Wang S. Reactive distillation columns with a top-bottom external recycle. Industrial & Engineering Chemistry Research, 2012, 51(44): 14473–14488
CrossRef Google scholar
[185]
Chen H, Huang K, Liu W, Zhang L, Wang S, Wang S J. Enhancing mass and energy integration by external recycle in reactive distillation columns. AIChE Journal, 2013, 59(6): 2015–2032
CrossRef Google scholar
[186]
Zhang L, Chen H, Yuan Y, Wang S, Huang K. Adopting feed splitting in design of reactive distillation columns with two reactive sections. Chemical Engineering and Processing, 2015, 89: 9–18
CrossRef Google scholar
[187]
Chen H, Zhang L, Huang K, Yuan Y, Zong X, Wang S, Liu L. Reactive distillation columns with two reactive sections: feed splitting plus external recycle. Chemical Engineering and Processing, 2016, 108: 189–196
CrossRef Google scholar
[188]
Luyben W L. Economic and dynamic impact of the use of excess reactant in reactive distillation systems. Industrial & Engineering Chemistry Research, 2000, 39(8): 2935–2946
CrossRef Google scholar
[189]
Cheng Y C, Yu C C. Effects of feed tray locations to the design of reactive distillation and its implication to control. Chemical Engineering Science, 2005, 60(17): 4661–4677
CrossRef Google scholar
[190]
Pavan Kumar M V, Kaistha N. Internal heat integration and controllability of double feed reactive distillation columns. 1. Effect of feed tray location. Industrial & Engineering Chemistry Research, 2008, 47(19): 7294–7303
CrossRef Google scholar
[191]
Lee H Y, Jan C H, Chien I L, Huang H P. Feed-splitting operating strategy of a reactive distillation column for energy-saving production of butyl propionate. Journal of the Taiwan Institute of Chemical Engineers, 2010, 41(4): 403–413
CrossRef Google scholar
[192]
Sneesby M G, Tadé M O, Datta R, Smith T N. Detrimental influence of excessive fractionation on reactive distillation. AIChE Journal, 1998, 44(2): 388–393
CrossRef Google scholar
[193]
Bisowarno B H, Tian Y C, Tadé M O. Interaction of separation and reactive stages on ETBE reactive distillation columns. AIChE Journal, 2004, 50(3): 646–653
CrossRef Google scholar
[194]
Cheng J K, Ward J D, Yu C C. Determination of catalyst loading and shortcut design for binary reactive distillation. Industrial & Engineering Chemistry Research, 2010, 49(22): 11517–11529
CrossRef Google scholar
[195]
Melles S, Grievink J, Schrans S M. Optimisation of the conceptual design of reactive distillation columns. Chemical Engineering Science, 2000, 55(11): 2089–2097
CrossRef Google scholar
[196]
Daniel G, Jobson M. Conceptual design of equilibrium reactor—reactive distillation flowsheets. Industrial & Engineering Chemistry Research, 2007, 46(2): 559–570
CrossRef Google scholar
[197]
Srinivas S, Malik R K, Mahajani S M. Feasibility of reactive distillation for Fischer-Tropsch synthesis. Industrial & Engineering Chemistry Research, 2008, 47(3): 889–899
CrossRef Google scholar
[198]
Yang P, Li X, Li H, Cong H, Kiss A A, Gao X. Unraveling the influence of residence time distribution on the performance of reactive distillation—process optimization and experimental validation. Chemical Engineering Science, 2021, 237: 116559
CrossRef Google scholar

Electronic Supplementary Material

Supplementary material is available in the online version of this article at https://dx.doi.org/10.1007/s11705-021-2128-9 and is accessible for authorized users.

RIGHTS & PERMISSIONS

2022 Higher Education Press
AI Summary AI Mindmap
PDF(1286 KB)

Accesses

Citations

Detail

Sections
Recommended

/