Selective removal of iron(III) from highly salted chloride acidic solutions by solvent extraction using di(2-ethylhexyl) phosphate
Guoping Hu, Yue Wu, Desheng Chen, Yong Wang, Tao Qi, Lina Wang
Selective removal of iron(III) from highly salted chloride acidic solutions by solvent extraction using di(2-ethylhexyl) phosphate
Metal ions including Fe3+, Ca2+, Mg2+, Ni2+, Co2+ and Cu2+ are commonly found in the leaching solution of laterite-nickel ores, and the pre-removal of Fe3+ is extremely important for the recovery of nickel and cobalt. Di(2-ethylhexyl)phosphate acid (D2EHPA) showed high extraction rate and selectivity of Fe3+ over other metal ions. The acidity of the aqueous solution is crucial to the extraction of Fe3+, and the stoichiometry ratio between Fe3+ and the extractant is 0.86:1.54. The enthalpy for the extraction of Fe3+ using D2EHPA was 19.50 kJ/mol. The extraction of Fe3+ was ≥99% under the optimized conditions after a three-stage solvent extraction process. The iron stripping effects of different reagents showed an order of H2C2O4>NH4HCO3>HCl>NaCl>NaHCO3>Na2SO3. The stripping of Fe was ≥99% under the optimized conditions using H2C2O4 as a stripping reagent.
solvent extraction / iron / di(2-ethylhexyl)phosphate acid / separation
[1] |
Kim Y, Worrell E. International comparison of CO2 emission trends in the iron and steel industry. Energy Policy, 2002, 30(10): 827–838
CrossRef
Google scholar
|
[2] |
Zhang P, Wang H, Hao J, Cui J. Reinforcement of two-stage leaching of laterite ore using surfactant. Frontiers of Chemical Science and Engineering, 2020, https://doi.org/10.1007/s11705-020-1946-5 (in press)
CrossRef
Google scholar
|
[3] |
Ritcey G M. Solvent extraction in hydrometallurgy: present and future. Tsinghua Science and Technology, 2006, 11(2): 137–152
CrossRef
Google scholar
|
[4] |
Costa M C, Martins M, Paiva A P. Solvent extraction of iron(III) from acidic chloride media using N,N′-dimethyl-N,N′-dibutylmalonamide. Separation Science and Technology, 2005, 39(15): 3573–3599
CrossRef
Google scholar
|
[5] |
Botelho A B Junior, Vicente A D A, Espinosa D C R, Tenório J A S. Effect of iron oxidation state for copper recovery from nickel laterite leach solution using chelating resin. Separation Science and Technology, 2019, 55(4): 788–798
CrossRef
Google scholar
|
[6] |
Ma B, Yang W, Pei Y, Wang C, Jin B. Effect of activation pretreatment of limonitic laterite ores using sodium fluoride and sulfuric acid on water leaching of nickel and cobalt. Hydrometallurgy, 2017, 169(1): 411–417
CrossRef
Google scholar
|
[7] |
Önal M A R, Topkaya Y A. Pressure acid leaching of Çaldağ lateritic nickel ore: An alternative to heap leaching. Hydrometallurgy, 2014, 142(1): 98–107
CrossRef
Google scholar
|
[8] |
Chang Y, Zhao K, Pesic B. Selective leaching of nickel from prereduced limonitic laterite under moderate HPAL conditions—part I: dissolution. Journal of Mining and Metallurgy Section B Metallurgy, 2016, 52(2): 127–134
CrossRef
Google scholar
|
[9] |
Rezazadeh L, Sharafi S, Schaffie M, Ranjbar M. Synthesis and characterization of magnetic nanoparticles from raffinate of industrial copper solvent extraction plants. Materials Chemistry and Physics, 2019, 229(1): 372–379
CrossRef
Google scholar
|
[10] |
Costa M, Carvalho A, Uryga A, Paiva A. Solvent extraction of iron(III) from hydrochloric acid solutions using N,N′-dimethyl-N,N′-diphenylmalonamide and N,N′-dimethyl-N,N′-diphenyltetradecylmalonamide. Solvent Extraction and Ion Exchange, 2003, 21(5): 653–686
CrossRef
Google scholar
|
[11] |
Mao X. Solvent extraction of iron (III) from chloride acid solutions by decanol. In: Proceedings of the 3rd International Conference on Material, Mechanical and Manufacturing Engineering (IC3ME 2015). Guangzhou: Atlantis Press, 2015, 126–132
|
[12] |
Miralles N, Sastre A M, Figuerola E, Martinez M. Solvent extraction of iron (III) by bis (2,4,4-trimethylpentyl) phosphinic acid: experimental equilibrium study. Hydrometallurgy, 1992, 31(1-2): 1–12
CrossRef
Google scholar
|
[13] |
Riveros P A, Dutrizac J E, Benguerel E, Houlachi G. The recovery of iron from zinc sulphate-sulphuric acid processing solutions by solvent extraction or ion exchange. Mineral Processing and Extractive Metallurgy Review, 1998, 18(2): 105–145
CrossRef
Google scholar
|
[14] |
Li X, Monnens W, Li Z, Fransaer J, Binnemans K. Solvometallurgical process for extraction of copper from chalcopyrite and other sulfidic ore minerals. Green Chemistry, 2020, 22(1): 417–426
CrossRef
Google scholar
|
[15] |
Hu G, Chen D, Wang L, Liu J, Zhao H, Liu Y, Qi T, Zhang C, Yu P. Extraction of vanadium from chloride solution with high concentration of iron by solvent extraction using D2EHPA. Separation Science and Technology, 2014, 125(1): 59–65
|
[16] |
Agrawal A, Kumari S, Sahu K K. Iron and copper recovery/removal from industrial wastes: a review. Industrial & Engineering Chemistry Research, 2009, 48(13): 6145–6161
CrossRef
Google scholar
|
[17] |
Ma H R, Li H, Wu W, Qiao X R. Separation of Fe(III) and Cr(III) from tannery sludge bioleachate using organophosphorus acid extractants. Research on Chemical Intermediates, 2016, 43(4): 2333–2350
CrossRef
Google scholar
|
[18] |
Das D, Juvekar V A, Bhattacharya R. Co-extraction/stripping of mineral acids and iron(III) by tri-n-butyl phosphate. Separation Science and Technology, 2014, 50(4): 545–553
CrossRef
Google scholar
|
[19] |
Mishra R, Rout P, Sarangi K, Nathsarma K. A comparative study on extraction of Fe (III) from chloride leach liquor using TBP, Cyanex 921 and Cyanex 923. Hydrometallurgy, 2010, 104(2): 298–303
CrossRef
Google scholar
|
[20] |
Chang C C, Chiu T M, Hoh Y C, Wang W K. Separation of iron from zirconium in concentrated hydrochloric acid solutions by solvent extraction. Hydrometallurgy, 1986, 17(1): 1–13
CrossRef
Google scholar
|
[21] |
Principe F, Demopoulos G P. Comparative study of iron(III) separation from zinc sulphate-sulphuric acid solutions using organophosphorus extractants, OPAP and D2EHPA. Hydrometallurgy, 2005, 79(3-4): 97–109
CrossRef
Google scholar
|
[22] |
Ciceri D, Mason L R, Harvie D J E, Perera J M, Stevens G W. Extraction kinetics of Fe(III) by di-(2-ethylhexyl) phosphoric acid using a Y-Y shaped microfluidic device. Chemical Engineering Research & Design, 2014, 92(3): 571–580
CrossRef
Google scholar
|
[23] |
Sato T, Nakamura T, Ikeno M. The extraction of iron (III) from aqueous acid solutions by di (2-ethylhexyl) phosphoric acid. Hydrometallurgy, 1985, 15(2): 209–217
CrossRef
Google scholar
|
[24] |
Whitcomb D R, Bjork J A, Busch D H. Iron(III) di(2-ethylhexyl)phosphate complexes: ligand control of co-ordination polymerization. Journal of the Chemical Society, Dalton Transactions: Inorganic Chemistry, 1992, 15(1): 2399–2403
CrossRef
Google scholar
|
[25] |
Ali M, Biswas R, Salam S, Akhter A, Karmakar A, Ullah M. Cyanex 302: an extractant for Fe3+ from chloride medium. Bangladesh Journal of Scientific and Industrial Research, 2011, 46(4): 407–414
CrossRef
Google scholar
|
[26] |
Agrawal A, Kumari S, Ray B C, Sahu K K. Extraction of acid and iron values from sulphate waste pickle liquor of a steel industry by solvent extraction route. Hydrometallurgy, 2007, 88(1-4): 58–66
CrossRef
Google scholar
|
[27] |
Jayachandran J, Dhadke P M. Liquid-liquid extraction separation of iron (III) with 2-ethyl hexyl phosphonic acid mono 2-ethyl hexyl ester. Talanta, 1997, 44(7): 1284–1290
CrossRef
Google scholar
|
[28] |
Naik M T, Dhadke P M. Extraction of iron(III) with bis(2-ethylhexyl)phosphinic acid and bis(2-ethylhexyl)phosphoric acid: experimental equilibrium study. Journal of Chemical & Engineering Data, 1999, 44(5): 1037–1040
CrossRef
Google scholar
|
[29] |
Su H, Li Z, Zhang J, Liu W, Zhu Z, Wang L, Qi T. Combining selective extraction and easy stripping of lithium using a ternary synergistic solvent extraction system through regulation of Fe3+ coordination. ACS Sustainable Chemistry & Engineering, 2020, 8(4): 1971–1979
CrossRef
Google scholar
|
[30] |
Jin Y, Ma Y, Weng Y, Jia X, Li J. Solvent extraction of Fe3+ from the hydrochloric acid route phosphoric acid by D2EHPA in kerosene. Journal of Industrial and Engineering Chemistry, 2014, 20(5): 3446–3452
CrossRef
Google scholar
|
[31] |
Sahu K K, Das R P. Synergistic extraction of iron(III) at higher concentrations in D2EHPA-TBP mixed solvent systems. Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science, 1997, 28(2): 181–189
CrossRef
Google scholar
|
[32] |
Sahu K K, Das R P. Mixed solvent systems for the extraction and stripping of iron(III) from concentrated acid chloride solutions. Metallurgical and Materials Transactions. B, Process Metallurgy and Materials Processing Science, 2000, 31(6): 1169–1174
CrossRef
Google scholar
|
[33] |
Hirato T, Wu Z C, Yamada Y, Majima H. Improvement of the stripping characteristics of Fe(III) utilizing a mixture of di(2-ethylhexyl) phosphoric acid and tri-n-butyl phosphate. Hydrometallurgy, 1992, 28(1): 81–93
CrossRef
Google scholar
|
[34] |
Demopoulos G, Pouskoulell G. Solvent extraction of iron (III) from acid sulphate solutions by mono (2-ethyl hexyl) phosphoric acid. Canadian Metallurgical Quarterly, 1989, 28(1): 13–18
CrossRef
Google scholar
|
[35] |
Naik M T, Dhadke P. Extraction of iron(III) from nitrate media with bis(2-ethylhexyl) phosphinic acid. Indian Journal of Chemistry- Section A, 1999, 38(A): 518–820
|
[36] |
Lupi C, Pilone D. Reductive stripping in vacuum of Fe (III) from D2EHPA. Hydrometallurgy, 2000, 57(3): 201–207
CrossRef
Google scholar
|
[37] |
Akhlaghi M, Rashchi F, Vahidi E. Stripping of Fe (III) from D2EHPA using different reagents. In: the Proceedings of the XXV International Mineral Processing Congress (IMPC), 2010. Brisbane: Australasian Institute of Mining and Metallurgy, 2010, 255–262
|
[38] |
Singh D K, Mishra S L, Singh H. Stripping of iron (III) from the D2EHPA+TBP extract produced during uranium recovery from phosphoric acid by oxalic acid. Hydrometallurgy, 2006, 81(3-4): 214–218
CrossRef
Google scholar
|
[39] |
Li X, Wei C, Deng Z, Li M, Li C, Fan G. Selective solvent extraction of vanadium over iron from a stone coal/black shale acid leach solution by D2EHPA/TBP. Hydrometallurgy, 2011, 105(3-4): 359–363
CrossRef
Google scholar
|
[40] |
Singh D K, Yadav K K, Singh H. Extraction and stripping behavior of iron (III) from phosphoric acid medium by D2EHPA alone and its mixtures with TBP/TOPO. Separation Science and Technology, 2013, 48(10): 1556–1564
CrossRef
Google scholar
|
[41] |
Biswas R K, Begum D A. Solvent extraction of Fe3+ from chloride solution by D2EHPA in kerosene. Hydrometallurgy, 1998, 50(2): 153–168
CrossRef
Google scholar
|
[42] |
Hu G, Smith K H, Liu L, Kentish S E, Stevens G W. Reaction kinetics and mechanism between histidine and carbon dioxide. Chemical Engineering Journal, 2017, 307(1): 56–62
CrossRef
Google scholar
|
[43] |
Bronsted J N. Acid and basic catalysis. Chemical Reviews, 1928, 5(3): 231–338
CrossRef
Google scholar
|
/
〈 | 〉 |