Current understanding and applications of the cold sintering process

Tong Yu, Jiang Cheng, Lu Li, Benshuang Sun, Xujin Bao, Hongtao Zhang

PDF(2015 KB)
PDF(2015 KB)
Front. Chem. Sci. Eng. ›› 2019, Vol. 13 ›› Issue (4) : 654-664. DOI: 10.1007/s11705-019-1832-1
REVIEW ARTICLE
REVIEW ARTICLE

Current understanding and applications of the cold sintering process

Author information +
History +

Abstract

In traditional ceramic processing techniques, high sintering temperature is necessary to achieve fully dense microstructures. But it can cause various problems including warpage, overfiring, element evaporation, and polymorphic transformation. To overcome these drawbacks, a novel processing technique called “cold sintering process (CSP)” has been explored by Randall et al. CSP enables densification of ceramics at ultra-low temperature (≤300°C) with the assistance of transient aqueous solution and applied pressure. In CSP, the processing conditions including aqueous solution, pressure, temperature, and sintering duration play critical roles in the densification and properties of ceramics, which will be reviewed. The review will also include the applications of CSP in solid-state rechargeable batteries. Finally, the perspectives about CSP is proposed.

Graphical abstract

Keywords

cold sintering process / processing variables / solid-state rechargeable batteries

Cite this article

Download citation ▾
Tong Yu, Jiang Cheng, Lu Li, Benshuang Sun, Xujin Bao, Hongtao Zhang. Current understanding and applications of the cold sintering process. Front. Chem. Sci. Eng., 2019, 13(4): 654‒664 https://doi.org/10.1007/s11705-019-1832-1

References

[1]
Guo J, Guo H, Baker A L, Lanagan M T, Kupp E R, Messing G L, Randall C A. Cold sintering: A paradigm shift for processing and integration of ceramics. Angewandte Chemie International Edition, 2016, 55(38): 11457–11461
CrossRef Google scholar
[2]
Guo H, Baker A, Guo J, Randall C A. Cold sintering process: A novel technique for low-temperature ceramic processing of ferroelectrics. Journal of the American Ceramic Society, 2016, 99(11): 3489–3507
CrossRef Google scholar
[3]
Richerson D, Richerson D W, Lee W E. Modern Ceramic Engineering: Properties, Processing, and Use in Design. Roca Rato: CRC Press, 2005, 7–19
[4]
Zhang J, Zhang W, Zhao E, Jacques H J. Study of high-density AZO ceramic target. Materials Science in Semiconductor Processing, 2011, 14(3–4): 189–192
CrossRef Google scholar
[5]
Han L Y, Shu Y C. Study of large-scale aluminium-doped zinc oxide ceramic targets prepared by slip casting. Advances in Materials Science and Engineering, 2016, 2016: 6410848
CrossRef Google scholar
[6]
Chou Y H, Chau J L H, Wang W L, Chen C S, Wang S H, Yang C C. Preparation and characterization of solid-state sintered aluminum-doped zinc oxide with different alumina contents. Bulletin of Materials Science, 2011, 34(3): 477–482
CrossRef Google scholar
[7]
Guillon O, Gonzalez-Julian J, Dargatz B, Kessel T, Schierning G, Räthel J, Herrmann M. Field-assisted sintering technology/spark plasma sintering: Mechanisms, materials, and technology developments. Advanced Engineering Materials, 2014, 16(7): 830–849
CrossRef Google scholar
[8]
Kikuchi M, Kato T, Ohkura K, Ayai N, Fujikami J, Fujino K, Kobayashi S, Ueno E, Yamazaki K, Yamade S, et al. Recent development of drastically innovative BSCCO wire (DI-BISCCO). Physica C: Superconductivity and Its Applications, 2006, 445-448: 717–721
CrossRef Google scholar
[9]
Gu M L, Xu H, Zhang J, Wei Z, Xu A. Influence of hot pressing sintering temperature and time on microstructure and mechanical properties of TiB2/TiN tool material. Materials Science and Engineering A, 2012, 545: 1–5
CrossRef Google scholar
[10]
Jaeger R E, Egerton L. Hot pressing of potassium-sodium niobates. Journal of the American Ceramic Society, 1962, 45(5): 209–213
CrossRef Google scholar
[11]
Helle A S, Easterling K E, Ashby M F. Hot-isostatic pressing diagrams: New developments. Acta Metallurgica, 1985, 33(12): 2163–2174
CrossRef Google scholar
[12]
Atkinson H V, Davies S. Fundamental aspects of hot isostatic pressing: An overview. Metallurgical and Materials Transactions. A, Physical Metallurgy and Materials Science, 2000, 31(12): 2981–3000
CrossRef Google scholar
[13]
Cologna M, Rashkova B, Raj R. Flash sintering of nanograin zirconia in<5 s at 850°C. Journal of the American Ceramic Society, 2010, 93(11): 3556–3559
CrossRef Google scholar
[14]
Cologna M, Prette A L G, Raj R. Flash-sintering of cubic yttria-stabilized zirconia at 750°C for possible use in SOFC manufacturing. Journal of the American Ceramic Society, 2011, 94(2): 316–319
CrossRef Google scholar
[15]
Munir Z A, Anselmi-Tamburini U, Ohyanagi M. The effect of electric field and pressure on the synthesis and consolidation of materials: A review of the spark plasma sintering method. Journal of Materials Science, 2006, 41(3): 763–777
CrossRef Google scholar
[16]
Li J F, Wang K, Zhang B P, Zhang L M. Ferroelectric and piezoelectric properties of fine-grained Na0.5K0.5NbO3 lead-free piezoelectric ceramics prepared by spark plasma sintering. Journal of the American Ceramic Society, 2006, 89(2): 706–709
CrossRef Google scholar
[17]
Oghbaei M, Mirzaee O. Microwave versus conventional sintering: A review of fundamentals, advantages and applications. Journal of Alloys and Compounds, 2010, 494(1-2): 175–189
CrossRef Google scholar
[18]
Upadhyaya D D, Ghosh A, Dey G K, Prasad R, Suri A K. Microwave sintering of zirconia ceramics. Journal of Materials Science, 2001, 36(19): 4707–4710
CrossRef Google scholar
[19]
Jiang J, Chen L, Bai S, Yao Q, Wang Q. Thermoelectric properties of textured p-type (Bi,Sb)2Te3 fabricated by spark plasma sintering. Scripta Materialia, 2005, 52(5): 347–351
CrossRef Google scholar
[20]
Chaim R, Shen Z, Nygren M. Transparent nanocrystalline MgO by rapid and low-temperature spark plasma sintering. Journal of Materials Research, 2004, 19(9): 2527–2531
CrossRef Google scholar
[21]
Zapata-Solvas E, Bonilla S, Wilshaw P R, Todd R I. Preliminary investigation of flash sintering of SiC. Journal of the European Ceramic Society, 2013, 33(13-14): 2811–2816
CrossRef Google scholar
[22]
Ohyanagi M, Yamamoto T, Kitaura H, Kodera Y, Ishii T, Munir Z A. Consolidation of nanostructured SiC with disorder-order transformation. Scripta Materialia, 2004, 50(1): 111–114
CrossRef Google scholar
[23]
Van Dijen F K, Mayer E. Liquid phase sintering of silicon carbide. Journal of the European Ceramic Society, 1996, 16(4): 413–420
CrossRef Google scholar
[24]
Sciti D, Bellosi A. Effects of additives on densification, microstructure and properties of liquid-phase sintered silicon carbide. Journal of Materials Science, 2000, 35(15): 3849–3855
CrossRef Google scholar
[25]
Guo H, Guo J, Baker A, Randall C A. Hydrothermal-assisted cold sintering process: A new guidance for low-temperature ceramic sintering. ACS Applied Materials & Interfaces, 2016, 8(32): 20909–20915
CrossRef Google scholar
[26]
Guo H, Bayer T J M, Guo J, Baker A, Randall C A. Cold sintering process for 8 mol-% Y2O3-stabilized ZrO2 ceramics. Journal of the European Ceramic Society, 2017, 37(5): 2303–2308
CrossRef Google scholar
[27]
Zhao X, Guo J, Wang K, Herisson De Beauvoir T, Li B, Randall C A. Introducing a ZnO-PTFE (polymer) nanocomposite varistor via the cold sintering process. Advanced Engineering Materials, 2018, 20(7): 1700902
CrossRef Google scholar
[28]
Guo J, Berbano S S, Guo H, Baker A L, Lanagan M T, Randall C A. Cold sintering process of composites: Bridging the processing temperature gap of ceramic and polymer materials. Advanced Functional Materials, 2016, 26(39): 7115–7121
CrossRef Google scholar
[29]
Liu J A, Li C H, Shan J J, Wu J M, Gui R F, Shi Y S. Preparation of high-density InGaZnO4 target by the assistance of cold sintering. Materials Science in Semiconductor Processing, 2018, 84: 17–23
CrossRef Google scholar
[30]
Byrappa K, Yoshimura M. Handbook of Hydrothermal Technology.Oxford: Elsevier, 2013, 29
[31]
Rahaman M N. Ceramic Processing. New York: CRC Press, 2017, 375–403
[32]
Hong W B, Li L, Cao M, Chen X M. Plastic deformation and effects of water in room-temperature cold sintering of NaCl microwave dielectric ceramics. Journal of the American Ceramic Society, 2018, 101(9): 4038–4043
CrossRef Google scholar
[33]
Bouville F, Studart A R. Geologically-inspired strong bulk ceramics made with water at room temperature. Nature Communications, 2017, 8(1): 14655
CrossRef Google scholar
[34]
Lewin S. The Solubility Product Principle: An Introduction to Its Uses and Limitations. London: Interscience Publishers, 1960, 11–21
[35]
Seo J H, Guo J, Guo H, Verlinde K, Heidary D S B, Rajagopalan R, Randall C A. Cold sintering of a Li-ion cathode: LiFePO4-composite with high volumetric capacity. Ceramics International, 2017, 43(17): 15370–15374
CrossRef Google scholar
[36]
Gonzalez-Julian J, Neuhaus K, Bernemann M, Pereira da Silva J, Laptev A, Bram M, Guillon O. Unveiling the mechanisms of cold sintering of ZnO at 250°C by varying applied stress and characterizing grain boundaries by Kelvin probe force microscopy. Acta Materialia, 2018, 144: 116–128
CrossRef Google scholar
[37]
Bendale P, Venigalla S, Ambrose J R, Verink E D Jr, Adair J H. Preparation of barium titanate films at 55°C by an electrochemical method. Journal of the American Ceramic Society, 1993, 76(10): 2619–2627
CrossRef Google scholar
[38]
Funahashi S, Guo J, Guo H, Wang K, Baker A L, Shiratsuyu K, Randall C A. Demonstration of the cold sintering process study for the densification and grain growth of ZnO ceramics. Journal of the American Ceramic Society, 2017, 100(2): 546–553
CrossRef Google scholar
[39]
Guo H, Baker A, Guo J, Randall C A. Protocol for ultralow-temperature ceramic sintering: An integration of nanotechnology and the cold sintering process. ACS Nano, 2016, 10(11): 10606–10614
CrossRef Google scholar
[40]
Wang D, Guo H, Morandi C S, Randall C A, Trolier-McKinstry S. Cold sintering and electrical characterization of lead zirconate titanate piezoelectric ceramics. APL Materials, 2018, 6(1): 016101
CrossRef Google scholar
[41]
Ma J P, Chen X M, Ouyang W Q, Wang J, Li H, Fang J L. Microstructure, dielectric, and energy storage properties of BaTiO3 ceramics prepared via cold sintering. Ceramics International, 2018, 44(4): 4436–4441
CrossRef Google scholar
[42]
Hakuta Y, Ura H, Hayashi H, Arai K. Continuous production of BaTiO3 nanoparticles by hydrothermal synthesis. Industrial & Engineering Chemistry Research, 2005, 44(4): 840–846
CrossRef Google scholar
[43]
Yosenick T. Synthesis and colloidal properties of anisotropic hydrothermal barium titanate. Dissertation for the Doctoral Degree. Pennsylvania: Pennsylvania State University, 2005, 16–20
[44]
Boston R, Guo J, Funahashi S, Baker A L, Reaney I M, Randall C A. Reactive intermedihate phase cold sintering in strontium titanate. RSC Advances, 2018, 8(36): 20372–20378
CrossRef Google scholar
[45]
Berbano S S, Guo J, Guo H, Lanagan M T, Randall C A. Cold sintering process of Li1.5Al0.5Ge1.5(PO4)3 solid electrolyte. Journal of the American Ceramic Society, 2017, 100(5): 2123–2135
CrossRef Google scholar
[46]
Sato T, Shimada M. Transformation of ceria-doped tetragonal zirconia polycrystals by annealing in water. American Ceramic Society Bulletin, 1985, 64(10): 1382–1384
[47]
Guo H, Bayer T J M, Guo J, Baker A, Randall C A. Current progress and perspectives of applying cold sintering process to ZrO2-based ceramics. Scripta Materialia, 2017, 136: 141–148
CrossRef Google scholar
[48]
Leng H, Huang J, Nie J, Luo J. Cold sintering and ionic conductivities of Na3.256Mg0.128Zr1.872Si2PO12 solid electrolytes. Journal of Power Sources, 2018, 391: 170–179
CrossRef Google scholar
[49]
Neves N, Barros R, Antunes E, Calado J, Fortunato E, Martins R, Ferreira I. Aluminum doped zinc oxide sputtering targets obtained from nanostructured powders: Processing and application. Journal of the European Ceramic Society, 2012, 32(16): 4381–4391
CrossRef Google scholar
[50]
Munz D, Fett T. Ceramics: Mechanical Properties, Failure Behaviour, Materials Selection. New York: Springer Science & Business Media, 2013, 137–154
[51]
Xu J, Yang Z, Zhang X, Wang H, Xu H. Grain size control in ITO targets and its effect on electrical and optical properties of deposited ITO films. Journal of Materials Science Materials in Electronics, 2014, 25(2): 710–716
CrossRef Google scholar
[52]
Jing Y, Luo N, Wu S, Han K, Wang X, Miao L, Wei Y. Remarkably improved electrical conductivity of ZnO ceramics by cold sintering and post-heat-treatment. Ceramics International, 2018, 44(16): 20570–20574
CrossRef Google scholar
[53]
Wang D, Zhou D, Zhang S, Vardaxoglou Y, Whittow W G, Cadman D, Reaney I M. Cold-sintered temperature stable Na0.5Bi0.5MoO4-Li2MoO4 microwave composite ceramics. ACS Sustainable Chemistry & Engineering, 2018, 6(2): 2438–2444
CrossRef Google scholar
[54]
Induja I J, Sebastian M T. Microwave dielectric properties of mineral sillimanite obtained by conventional and cold sintering process. Journal of the European Ceramic Society, 2017, 37(5): 2143–2147
CrossRef Google scholar
[55]
Induja I J, Sebastian M T. Microwave dielectric properties of cold sintered Al2O3-NaCl composite. Materials Letters, 2018, 211: 55–57
CrossRef Google scholar
[56]
Guo J, Guo H, Heidary D S B, Funahashi S, Randall C A. Semiconducting properties of cold sintered V2O5 ceramics and Co-sintered V2O5-PEDOT:PSS composites. Journal of the European Ceramic Society, 2017, 37(4): 1529–1534
CrossRef Google scholar
[57]
Guo J, Pfeiffenberger N, Beese A, Rhoades A, Gao L, Baker A, Wang K, Bolvari A, Randall C A. Cold sintering Na2Mo2O7 ceramic with polyetherimide (PEI) polymer to realize high performance composites and integrated multilayer circuits. ACS Applied Nano Materials, 2018, 1(8): 3837–3844
CrossRef Google scholar
[58]
Heidary D S B, Guo J, Seo J H, Guo H, Rajagopalan R, Randall C A. Microstructures and electrical properties of V2O5 and carbon-nanofiber composites fabricated by cold sintering process. Japanese Journal of Applied Physics, 2018, 57(2): 025702
CrossRef Google scholar
[59]
Guo H, Guo J, Baker A, Randall C A. Cold sintering process for ZrO2-based ceramics: Significantly enhanced densification evolution in yttria-doped ZrO2. Journal of the American Ceramic Society, 2017, 100(2): 491–495
CrossRef Google scholar
[60]
Seo J H, Verlinde K, Guo J, Heidary D S B, Rajagopalan R, Mallouk T E, Randall C A. Cold sintering approach to fabrication of high rate performance binderless LiFePO4 cathode with high volumetric capacity. Scripta Materialia, 2018, 146: 267–271
CrossRef Google scholar
[61]
Nakaya H, Iwasaki M, Herisson de Beauvoir T, Randall C A. Applying cold sintering process to a proton electrolyte material: CsH2PO4. Journal of the European Ceramic Society, 2019, 39(2-3): 396–401
CrossRef Google scholar
[62]
Baker A, Guo H, Guo J, Randall C. Utilizing the cold sintering process for flexible-printable electroceramic device fabrication. Journal of the American Ceramic Society, 2016, 99(10): 3202–3204
CrossRef Google scholar
[63]
Mazaheri M, Zahedi A M, Sadrnezhaad S K. Two-step sintering of nanocrystalline ZnO compacts: Effect of temperature on densification and grain growth. Journal of the American Ceramic Society, 2008, 91(1): 56–63
CrossRef Google scholar
[64]
Cheng H, Xu X J, Hng H H, Ma J. Characterization of Al-doped ZnO thermoelectric materials prepared by RF plasma powder processing and hot press sintering. Ceramics International, 2009, 35(8): 3067–3072
CrossRef Google scholar
[65]
Seiyama T, Yamazoe N, Arai H. Ceramic humidity sensors. Sensors and Actuators, 1983, 4: 85–96
CrossRef Google scholar
[66]
Abraham K M, Jiang Z. A polymer electrolyte-based rechargeable lithium/oxygen battery. Journal of the Electrochemical Society, 1996, 143(1): 1–5
CrossRef Google scholar
[67]
Capsoni D, Bini M, Ferrari S, Quartarone E, Mustarelli P. Recent advances in the development of Li-air batteries. Journal of Power Sources, 2012, 220: 253–263
CrossRef Google scholar
[68]
Meier K, Laino T, Curioni A. Solid-state electrolytes: Revealing the mechanisms of Li-ion conduction in tetragonal and cubic LLZO by first-principles calculations. Journal of Physical Chemistry C, 2014, 118(13): 6668–6679
CrossRef Google scholar
[69]
Zhang X F, Wang K X, Wei X, Chen J S. Carbon-coated V2O5 nanocrystals as high performance cathode material for lithium ion batteries. Chemistry of Materials, 2011, 23(24): 5290–5292
CrossRef Google scholar
[70]
Park K I, Song H M, Kim Y, Mho S, Cho W I, Yeo I H. Electrochemical preparation and characterization of V2O5/polyaniline composite film cathodes for Li battery. Electrochimica Acta, 2010, 55(27): 8023–8029
CrossRef Google scholar
[71]
Richards W D, Miara L J, Wang Y, Kim J C, Ceder G. Interface stability in solid-state batteries. Chemistry of Materials, 2016, 28(1): 266–273
CrossRef Google scholar

Acknowledgements

The authors thank Loughborough-China Materials Partnership Scholarship provided by Department of Materials, Loughborough University.

Open Access

This article is licensed under a Creative Commons Attribution 4.0 International License, which permits use, sharing, adaptation, distribution and reproduction in any medium or format, as long as you give appropriate credit to the original author(s) and the source, provide a link to the Creative Commons licence, and indicate if changes were made. The images or other third party material in this article are included in the article’s Creative Commons licence, unless indicated otherwise in a credit line to the material. If material is not included in the article’s Creative Commons licence and your intended use is not permitted by statutory regulation or exceeds the permitted use, you will need to obtain permission directly from the copyright holder. To view a copy of this licence, visit http://creativecommons.org/licenses/by/4.0/.

RIGHTS & PERMISSIONS

2019 The Author(s) 2019. This article is published with open access at link.springer.com and journal.hep.com.cn
AI Summary AI Mindmap
PDF(2015 KB)

Accesses

Citations

Detail

Sections
Recommended

/