Problems, assumptions and solutions in locomotive design, traction and operational studies
Maksym Spiryagin, Qing Wu, Oldrich Polach, John Thorburn, Wenhsi Chua, Valentyn Spiryagin, Sebastian Stichel, Sundar Shrestha, Esteban Bernal, Sanjar Ahmad, Colin Cole, Tim McSweeney
Railway Engineering Science ›› 2022, Vol. 30 ›› Issue (3) : 265-288.
Problems, assumptions and solutions in locomotive design, traction and operational studies
Locomotive design is a highly complex task that requires the use of systems engineering that depends upon knowledge from a range of disciplines and is strongly oriented on how to design and manage complex systems that operate under a wide range of different train operational conditions on various types of tracks. Considering that field investigation programs for locomotive operational scenarios involve high costs and cause disruption of train operations on real railway networks and given recent developments in the rollingstock compliance standards in Australia and overseas that allow the assessment of some aspects of rail vehicle behaviour through computer simulations, a great number of multidisciplinary research studies have been performed and these can contribute to further improvement of a locomotive design technique by increasing the amount of computer-based studies. This paper was focused on the presentation of the all-important key components required for locomotive studies, starting from developing a realistic locomotive design model, its validation and further applications for train studies. The integration of all engineering disciplines is achieved by means of advanced simulation approaches that can incorporate existing AC and DC locomotive designs, hybrid locomotive designs, full locomotive traction system models, rail friction processes, the application of simplified and exact wheel-rail contact theories, wheel-rail wear and rolling contact fatigue, train dynamic behaviour and in-train forces, comprehensive track infrastructure details, and the use of co-simulation and parallel computing. The co-simulation and parallel computing approaches that have been implemented on Central Queensland University’s High-Performance Computing cluster for locomotive studies will be presented. The confidence in these approaches is based on specific validation procedures that include a locomotive model acceptance procedure and field test data. The problems and limitations presented in locomotive traction studies in the way they are conducted at the present time are summarised and discussed.
[1.] |
Thorburn J, Haywood G (2008) The use of train performance simulation in the development of locomotive concepts. In: Proceedings of conference on railway engineering (CORE 2008). Railway Technical Society of Australasia, Perth, WA, Australia, 7–10 September 2008, pp 369–376
|
[2.] |
McCabe D (2008) Standard locomotive. In: Proceedings of AusRAIL 2010, Australasian Railway Association, Perth, WA, Australia, 23–24 November 2010, pp 1–6
|
[3.] |
Cole C, Spiryagin M, Sun YQ, Vo KD, Tieu KA, Zhu HT (2014) R3.119-locomotive adhesion. Final Report, CRC for Rail Innovation, Brisbane, Australia
|
[4.] |
|
[5.] |
|
[6.] |
Ahmad S, Nielsen D, Wu Q, Spiryagin M (2020) Final report—track structures vs train dynamics and load effects—stage II. WP7, Version 1.3, Australasian Centre for Railway Innovation, Canberra
|
[7.] |
|
[8.] |
Graessler I, Hentze J, Bruckmann T (2018) V-models for interdisciplinary systems engineering. In: Marjanović D, Štorga M, Škec S, Bojčetić N, Pavković N (eds) 15th International design conference of proceedings of the DESIGN 2018. University of Zagreb, Dubrovnik, Croatia, 21–24 May 2018, pp 747–756
|
[9.] |
Gausemeier J, Moehringer S (2003) New guideline VDI 2206: a flexible procedure model for the design of mechatronic systems. In: Folkeson A, Gralen K, Norell M, Sellgren U (eds) Proceedings of 14th international conference on engineering design (ICED 03). The Design Society, UK. Stockholm, Sweden, 19–21 August 2003
|
[10.] |
|
[11.] |
|
[12.] |
Defense Acquisition University. Digital twin. DAU glossary of defense acquisition acronyms and terms. https://www.dau.edu/glossary/Pages/Glossary.aspx#!bothD27349. Accessed 8 June 2021
|
[13.] |
|
[14.] |
|
[15.] |
|
[16.] |
|
[17.] |
|
[18.] |
Juris M (2019) Shift2Rail–PLASA2. Deliverable D 4.1. Virtual Certification: State of the art, gap analysis and barriers identification, benefits for the Rail Industry. Report H2020-S2RJU-CFM-2018
|
[19.] |
|
[20.] |
|
[21.] |
|
[22.] |
|
[23.] |
|
[24.] |
|
[25.] |
|
[26.] |
|
[27.] |
|
[28.] |
Rail Industry Safety & Standards Board (RISSB). AS 7509:2017 Rolling stock–dynamic behaviour. Brisbane, Australia
|
[29.] |
|
[30.] |
European Committee for Standardisation, EN 14363 (2019-11) Railway applications—Testing for the acceptance of running characteristics of railway vehicles—Testing of running behaviour and stationary tests
|
[31.] |
UIC 518:2009. Testing and approval of railway vehicles from the point of view of their dynamic behaviour–safety–track fatigue–ride quality. Paris, France
|
[32.] |
Szanto F (2017) Do we need more standards? In: Proceedings of AusRAIL PLUS 2017, Rail's Digital Revolution, Brisbane, Australia, 21–23 November 2017, pp 1–3
|
[33.] |
|
[34.] |
|
[35.] |
|
[36.] |
Tian Y (2015) Locomotive traction and rail wear control. Dissertation, University of Queensland
|
[37.] |
Spiryagin V (2004) Improvement of dynamic interaction between the locomotive and railway track. Dissertation, East Ukrainian National University (in Russian)
|
[38.] |
|
[39.] |
|
[40.] |
|
[41.] |
|
[42.] |
DEsolver, GENSYS Reference Manual. http://gensys.se/ref_man.html. Accessed 27 May 2021
|
[43.] |
|
[44.] |
Descartes S, Desrayaud C, Niccolini E et al (2005) Presence and role of the third body in a wheel-rail contact. Wear 258(7–8):1081–1090
|
[45.] |
|
[46.] |
|
[47.] |
Shrestha S, Spiryagin M, Wu Q. Variable control setting to enhance rail vehicle braking safety. In: Proceedings of 2020 Joint Rail Conference, American Society of Mechanical Engineers, St. Louis, MO, USA, paper V001T09A001
|
[48.] |
Magel E (2017) A survey of wheel/rail friction. Federal Railroad Administration, Office of Research, Development, and Technology, Washington, DC, USA, Report No.: DOT/FRA/ORD-17-21
|
[49.] |
|
[50.] |
|
[51.] |
|
[52.] |
|
[53.] |
Bosso N, Zampieri N (2014) Experimental and numerical simulation of wheel-rail adhesion and wear using a scaled roller rig and a real-time contact code. Shock Vib. Article ID 385018: 1–14
|
[54.] |
|
[55.] |
|
[56.] |
|
[57.] |
Palinko M (2016) Estimation of wheel-rail friction at vehicle certification measurements. Dissertation, KTH Royal Institute of Technology
|
[58.] |
|
[59.] |
|
[60.] |
|
[61.] |
|
[62.] |
|
[63.] |
|
[64.] |
|
[65.] |
|
[66.] |
|
[67.] |
Chen HC (1997) On the rolling contact of high speed wheel/rail system. Dissertation, Academy of Railway Sciences of China, Beijing
|
[68.] |
|
[69.] |
|
[70.] |
|
[71.] |
|
[72.] |
|
[73.] |
|
[74.] |
|
[75.] |
|
[76.] |
|
[77.] |
|
[78.] |
|
[79.] |
|
[80.] |
Linder C (1997) Verschleiss von Eisenbahnrädern mit Unrundheiten.Dissertation. ETH Nr. 12, ETH Zurich
|
[81.] |
Vollebregt EAH (2020) User guide for CONTACT, rolling and sliding contact with friction. Vtech CMCC, Technical report 20-01, version 21.1. https://www.cmcc.nl/documentation
|
[82.] |
|
[83.] |
|
[84.] |
|
[85.] |
|
[86.] |
van der Wekken CD, Vollebregt EAH (2018) Local plasticity modelling and its influence on wheel-rail friction. In: Z Li, A Nunez (ed) Proceedings of the 11th international conference on contact mechanics and wear of rail/wheel systems. Delft University of Technology, Delft, Netherlands, pp 1013–1018
|
[87.] |
Shrestha S, Wu Q, Spiryagin M (2018) Wheel-rail contact modelling for real-time adhesion estimation systems with consideration of bogie dynamics. In: Li Z, Núñez A (eds) 11th International conference on contact mechanics and wear of rail/wheel systems, Delft, The Netherlands, pp 862–869
|
[88.] |
|
[89.] |
|
[90.] |
|
[91.] |
|
[92.] |
|
[93.] |
|
[94.] |
|
[95.] |
|
[96.] |
|
[97.] |
|
[98.] |
|
[99.] |
|
[100.] |
|
[101.] |
|
[102.] |
|
[103.] |
Semple JD (2007) The next generation of locomotive power. In: Proceedings of the AusRAIL Plus Conference, 4–6 December 2007, Sydney, Australia
|
[104.] |
Ahmad S, Spiryagin M, Wu Q, Wolfs P, Bosomworth C, Cole C (2021) Rapid charging train operational concepts for hybrid heavy haul locomotive consists. In: Proceedings of the conference on railway excellence, 21–23 June 2021, Perth, Australia
|
[105.] |
|
[106.] |
Lawson LJ, Cook LM (1979) Wayside energy storage study: volume IV—dual mode locomotive: preliminary design study. US Department of Transportation, Federal Railroad Administration, Washington, DC
|
[107.] |
|
[108.] |
Spiryagin M, Wolfs P, Wu Q, Cole C, McSweeney T, Bosomworth C (2020) Rapid charging energy storage system for a hybrid freight locomotive. In: Proceedings of the 2020 ASME joint rail conference, 19–22 April 2020, St. Louis, MO
|
[109.] |
|
[110.] |
Spiryagin M, Wu Q, Bosomworth C, Cole C, Wolfs P, Hayman M et al (2019) Understanding the impact of high traction hybrid locomotive designs on heavy haul train performance. In: Proceedings of the AusRAIL PLUS conference, 3–5 December 2019, Sydney, Australia
|
[111.] |
|
[112.] |
|
[113.] |
|
[114.] |
|
[115.] |
|
[116.] |
|
[117.] |
|
[118.] |
Magel E, Kalousek J, Sroba P. (2014) Chasing the magic wear rate. In: Pombo J (ed) Proceedings of the second international conference on railway technology: research, development and maintenance, Paper 116. Civil-Comp Press, Stirlingshire
|
[119.] |
|
[120.] |
|
[121.] |
|
/
〈 |
|
〉 |