Predicting drilling mud equivalent circulating density with precision: A critical review of modern approaches

Okorie Ekwe Agwu , Saad Alatefi , Muhammad Aslam Md Yusof , Cosmas Brendan Orun

Petroleum ›› 2025, Vol. 11 ›› Issue (6) : 699 -716.

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Petroleum ›› 2025, Vol. 11 ›› Issue (6) :699 -716. DOI: 10.1016/j.petlm.2025.11.006
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Predicting drilling mud equivalent circulating density with precision: A critical review of modern approaches
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Abstract

Equivalent circulating density (ECD) denotes the density of drilling mud during circulation within a well. It is determined by integrating the equivalent static density with the pressure loss attributable to friction between the flowing mud and the geological formation. The effective management of ECD is imperative during drilling operations, as it plays a critical role in preventing kicks and minimising mud losses. Mud ECD has undergone extensive investigation through laboratory experiments, field measurements, and predictive modelling. Nevertheless, a comprehensive review of the various predictive models associated with ECD remains absent. The objective of this study is to review and critique existing correlations for estimating ECD. To accomplish this, a thorough bibliometric analysis was performed, focusing on peer-reviewed journals, mud manuals, and oil and gas conference papers. For the sake of clarity, existing models were categorized into tables, with their principal features highlighted. A critique of each model was subsequently provided. In total, 45 models related to ECD were identified ed, reviewed, and critiqued. The findings reveal that over 44% of the models are based on machine learning (ML), 27% are analytical models, 16% are regression based models, and 13% are simulator-related. Although there is no universally accepted model for ECD, there is an observable trend towards the utilization of ML algorithms for ECD estimation due to their predictive capabilities. However, the interpretability of these ML-based models remains a significa cant concern. This review serves as a comprehensive source of information on ECD for both readers and industry practitioners. Additionally, it directs researchers towards areas requiring further exploration and aids drilling professionals in selecting appropriate ECD models.

Keywords

Equivalent circulating density / Modelling / Machine learning / Drilling mud

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Okorie Ekwe Agwu, Saad Alatefi, Muhammad Aslam Md Yusof, Cosmas Brendan Orun. Predicting drilling mud equivalent circulating density with precision: A critical review of modern approaches. Petroleum, 2025, 11(6): 699-716 DOI:10.1016/j.petlm.2025.11.006

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CRediT authorship contribution statement

Okorie Ekwe Agwu: Writing-review & editing, Writing-original draft, Methodology, Investigation, Formal analysis, Data curation, Conceptualization. Saad Alatefi: Writing-review & editing, Writing-original draft, Visualization, Validation, Supervision, Software, Resources, Data curation, Conceptualization. Muhammad Aslam Md Yusof: Writing-original draft, Visualization, Validation, Supervision, Resources, Formal analysis. Cosmas Brendan Orun: Visualization, Supervision, Project administration, Methodology, Formal analysis, Data curation.

Availability of data and materials

No data was used for this study.

Funding

This research received no funding from any organization.

Declaration of competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influe uence the work reported in this paper.

Acknowledgements

The authors would like to thank Universiti Teknologi PETRONAS, Malaysia and the College of Technological Studies, PAAET, Kuwait for permitting the use of its resources in conducting this work.

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