Unveiling the influence of gravity on pitting corrosion through advanced high-throughput corrosion test method

Yiqi Zhou , Shuoyang Wang , Shikang Feng , Qingyang Liu , Brahim Aissa , Hussam Attar , Sultan Mahmood , Eguchi Kenichiro

Materials Genome Engineering Advances ›› 2025, Vol. 3 ›› Issue (4) : e70038

PDF
Materials Genome Engineering Advances ›› 2025, Vol. 3 ›› Issue (4) :e70038 DOI: 10.1002/mgea.70038
RESEARCH ARTICLE
Unveiling the influence of gravity on pitting corrosion through advanced high-throughput corrosion test method
Author information +
History +
PDF

Abstract

Bipolar electrochemistry is a high-throughput corrosion testing method capable of applying a quasi-linear potential gradient across test specimens. This study employs—bipolar electrochemistry corrosion testing to investigate the influence of gravity on pitting corrosion of type 304L and 420 stainless steel across a broad range of applied potentials. Gravity modifies the distribution of current density on the bipolar electrode without altering the potential distribution. The impact of gravity on pitting corrosion is achieved through its effects on the dilution of the electrolyte and the removal of the salt film within the pits. Pits oriented in a face up position demonstrate smoother morphologies, larger cross-sectional areas and pit volumes. In contrast, pits oriented in perpendicular and facedown positions exhibit pit shape. Under conditions governed by diffusion and activation control, pits can up to over 100 μm. Additionally, crystallographic pits are observed to form in areas subjected to high applied potentials.

Cite this article

Download citation ▾
Yiqi Zhou, Shuoyang Wang, Shikang Feng, Qingyang Liu, Brahim Aissa, Hussam Attar, Sultan Mahmood, Eguchi Kenichiro. Unveiling the influence of gravity on pitting corrosion through advanced high-throughput corrosion test method. Materials Genome Engineering Advances, 2025, 3(4): e70038 DOI:10.1002/mgea.70038

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Xu D, Zhang Q, Huo X, Wang Y, Yang M. Advances in data-assisted high-throughput computations for material design. Mater Genome Eng Adv. 2023;1:1-32.

[2]

Xie W, Wang W, Liu Y. On the application of high-throughput experimentation and data-driven approaches in metallic glasses. Mater Genome Eng Adv. 2023;1:1-10.

[3]

Chen Z, Lu D, Cao J, et al. Development of high-throughput wet-chemical synthesis techniques for material research. Mater Genome Eng Adv. 2023;1:1-23.

[4]

Ren C, Ma L, Zhang D, Li X, Mol A. High-throughput experimental techniques for corrosion research: a review. Mater Genome Eng Adv. 2023;1:e20.

[5]

Chen D, Zhou W, Ji Y, Dong C. Applications of density functional theory to corrosion and corrosion prevention of metals: a review. Mater Genome Eng Adv. 2025;3:e83.

[6]

Xie J. Prospects of materials genome engineering Frontiers. Mater Genome Eng Adv. 2023;1:e17.

[7]

Xie J. Materials Genome Engineering Advances: a new journal dedicated to digital and intelligent materials research and development. Mater Genome Eng Adv. 2023;1:e9.

[8]

Zhou Y, Stevens N, Engelberg DL. Corrosion electrochemistry with a segmented array bipolar electrode. Electrochim Acta. 2021;375:137668.

[9]

Zhou Y, Huang Z, Wang S, et al. Synergistic improvement of pitting and wear resistance of laser powder bed fusion 420 stainless steel reinforced by size-controlled spherical cast tungsten carbides. Corros Sci. 2024;237:112342.

[10]

Zhou Y, Xu X, Wang S, et al. Optimize the corrosion and mechanical performance of additive manufactured nano-size WC reinforced stainless steel matrix composites by heat treatments, Mater Corros. 2025;76:620-639.

[11]

Zhou Y, Engelberg DL. Accessing the full spectrum of corrosion behaviour of tempered type 420 stainless steel. Mater Corros. 2021;72:1718-1729.

[12]

Zhou Y, Mahmood S, Engelberg DL. A novel high throughput electrochemistry corrosion test method – bipolar electrochemistry. Curr Opin Electrochem. 2023;39:101263.

[13]

Zhou Y, Xu X, Yuan P, et al. Effect of re-melting strategies on pitting corrosion resistance in laser powder bed fusion Ni over-alloyed duplex stainless steel. Corros Sci. 2025;257:113278.

[14]

Zhou Y, Wang W, Li L, et al. Microstructure and corrosion performance of laser powder bed fusion produced duplex stainless steel using Ni over-alloyed mixed powder. Corros Sci. 2025;253:113025.

[15]

Munktell S, Tydén M, Högström J, Nyholm L, Björefors F. Bipolar electrochemistry for high-throughput corrosion screening. Electrochem Commun. 2013;34:274-277.

[16]

Zhou Y, Kablan A, Engelberg DL. Metallographic screening of duplex stainless steel weld microstructure with a bipolar electrochemistry technique. Mater Char. 2020;169:110605.

[17]

Zhou Y, Engelberg DL. Development of a two-dimensional bipolar electrochemistry technique for high throughput corrosion screening. Mater Genome Eng Adv. 2024;2:e57.

[18]

Zhou Y, Yuan P, Kong D, et al. Pitting corrosion performance for additively manufactured spherical WC/W2C-reinforced stainless steels in chloride-containing solution. Int J Miner Metall Mater. 2024.

[19]

Zhou Y, Yuan P, Xu X, et al. The tribo-corrosion performance of laser powder bed fusion WC/W2C reinforced stainless steel in different pH value solution. Tribol Int. 2025;206:110596.

[20]

Zhou Y, Mahmood S, Engelberg DL. High throughput screening of localised and general corrosion in type 2205 duplex stainless steel at ambient temperature. Int J Miner Metall Mater. 2023;30:2375-2385.

[21]

Zhou Y, Mahmood S, Engelberg DL. Bipolar electrochemistry for high throughput screening of localised corrosion in stainless steel rebars. Constr Build Mater. 2023;366:130174.

[22]

Zhou Y, Engelberg DL. Time-lapse observation of pitting corrosion in ferritic stainless steel under bipolar electrochemistry control. J Electroanal Chem. 2021;899:115599.

[23]

Zhou Y, Mahmood S, Engelberg DL. Brass dezincification with a bipolar electrochemistry technique. Surf Interfaces. 2021;22:100865.

[24]

Zhou Y, Huang Z, Kong D, et al. Applying bipolar electrochemistry to assess the corrosion mechanism of HVOF WC-based coatings with varies binders in different environments. Surf Coat Technol. 2024;477:130252.

[25]

Shit G, Mariappan K, Ningshen S. Improvement of sensitization and intergranular corrosion of AISI type 304L stainless steel through thermo-mechanical treatment. Corros Sci. 2023;213:110975.

[26]

Zhou J, Chen Y, Ma Y, et al. Statistical in situ scanning electron microscopy investigation on the failure of oxide scales. Mater Genome Eng Adv2023;1:e12.

[27]

Kovalov D, Taylor C, Heinrich H, Kelly R. Operando electrochemical TEM, ex-situ SEM and atomistic modeling studies of MnS dissolution and its role in triggering pitting corrosion in 304L stainless steel. Corros Sci. 2022;199:110184.

[28]

Pahlavan S, Moazen S, Taji I, et al. Pitting corrosion of martensitic stainless steel in halide bearing solutions. Corros Sci. 2016;112:233-240.

[29]

Krawczyk B, Cook P, Hobbs J, Engelberg D. Corrosion behavior of cold rolled type 316L stainless steel in HCl-containing environments. Corrosion. 2017;73:1346-1358.

[30]

Chen HC, Sun JL, Yang SL, et al. Thermodynamics and kinetics of isothermal precipitation in magnesium alloys. Mater Genome Eng Adv. 2025;3:e86.

[31]

Zhou Y, Kong D, Wang L, et al. Pit growth kinetics of additively manufactured MoNi over-alloyed type 316L stainless steel. J Mater Res Technol. 2023;27:7532-7547.

[32]

Ryan M, Williams D, Chater R, Hutton B, McPhail D. Why stainless steel corrodes. Nature. 2002;415(6873):770-774.

[33]

Zhou Y, Engelberg DL. Fast testing of ambient temperature pitting corrosion in type 2205 duplex stainless steel by bipolar electrochemistry experiments. Electrochem Commun. 2020;117:106779.

[34]

Soltis J. Passivity breakdown, pit initiation and propagation of pits in metallic materials—review. Corros Sci. 2015;90:5-22.

[35]

Ernst P, Laycock NJ, Moayed MH, Newman RC. The mechanism of lacy cover formation in pitting. Corros Sci. 1997;39:1133-1136.

[36]

Laycock NJ, Moayed MH, Newman RC. Metastable pitting and the critical pitting temperature. J Electrochem Soc. 1998;145:2622.

[37]

Laycock N, Newman R. Localised dissolution kinetics, salt films and pitting potentials. Corros Sci. 1997;39:1771-1790.

[38]

Li T, Scully JR, Frankel GS. Localized corrosion: passive film breakdown vs pit growth stability: part V. Validation of a new framework for pit growth stability using one-dimensional artificial pit electrodes. J Electrochem Soc. 2019;166:C3341-C3354.

[39]

Pistorius PC, Burstein GT. Metastable pitting corrosion of stainless steel and the transition to stability. Philos Trans Phys Sci Eng. 1992;341:531-559.

[40]

Gaudet GT, Mo WT, Hatton TA, et al. Mass-transfer and electrochemical kinetic interactions in localized pitting corrosion. AIChE J. 1986;32:949-958.

[41]

Ernst P, Newman RC. Pit growth studies in stainless steel foils. I. Introduction and pit growth kinetics. Corros Sci. 2002;44:927-941.

[42]

Ernst P, Newman RC. Explanation of the effect of high chloride concentration on the critical pitting temperature of stainless steel. Corros Sci. 2007;49:3705-3715.

[43]

Frankel GS, Stockert L, Hunkeler F, Boehni H. Metastable pitting of stainless steel. Corrosion. 1987;43:429-436.

[44]

Salinas-Bravo VM, Newman RC. An alternative method to determine critical pitting temperature of stainless steel in ferric chloride solution. Corros Sci. 1994;36:67-77.

[45]

Li T, Scully JR, Frankel GS. Localized corrosion: passive film breakdown vs. pit growth stability: part IV. The role of salt film in pit growth: a mathematical framework. J Electrochem Soc. 2019;166:C115-C124.

[46]

Galvele J. Transport processes and the mechanism of pitting of metals. J Electrochem Soc. 1976;123:464-474.

[47]

Gaudet GT, Mo WT, Hatton TA, et al. Mass transfer and electrochemical kinetic interactions in localized pitting norrosion. AIChE J. 1986;32:949-958.

[48]

Wu K, Jung WS, Byeon JW. In-situ monitoring of pitting corrosion on vertically positioned 304 stainless steel by analyzing acoustic-emission energy parameter. Corros Sci. 2016;105:8-16.

[49]

Wu K, Byeon JW. Morphological estimation of pitting corrosion on vertically positioned 304 stainless steel using acoustic-emission duration parameter. Corros Sci. 2019;148:331-337.

[50]

Sato M, Oshikiri Y, Yamada A, Aogaki R. Application of gravity electrode to the analysis of iron-pitting corrosion under vertical gravity field. Electrochim Acta. 2005;50:4477-4486.

[51]

Subramanian C. Localized pitting corrosion of API 5L grade A pipe used in industrial fire water piping applications. Eng Fail Anal. 2018;92:405-417.

[52]

Mankowski J, Szklarska-Smialowska Z. The effect of specimen position on the shape of corrosion pits in an austenitic stainless steel. Corros Sci. 1977;17:725-735.

[53]

Pistorius P, Burstein G. Aspects of the effects of electrolyte composition on the occurrence of metastable pitting on stainless steel. Corros Sci. 1994;36:525-538.

[54]

Zhou Y, Engelberg D. On the application of bipolar electrochemistry to characterise the localised corrosion behaviour of type 420 ferritic stainless steel. Metals. 2020;10:1-13.

[55]

Frankel GS, Li T, Scully JR. Perspective—localized corrosion: passive film breakdown vs pit growth stability. J Electrochem Soc. 2017;164:C180-C181.

[56]

Li T, Scully JR, Frankel GS. Localized corrosion: passive film breakdown vs. pit growth stability: part III. A unifying set of principal parameters and criteria for pit stabilization and salt film formation. J Electrochem Soc. 2018;165:C762-C770.

[57]

Li T, Scully JR, Frankel GS. Localized corrosion: passive film breakdown vs pit growth stability: part II. A model for critical pitting temperature. J Electrochem Soc. 2018;165:C484-C491.

[58]

Zhou Y, Engelberg DL. Application of a modified bi-polar electrochemistry approach to determine pitting corrosion characteristics. Electrochem Commun. 2018;93:158-161.

[59]

Zhou Y, Mahmood S, Lars Engelberg D. Application of bipolar electrochemistry to assess the corrosion resistance of solution annealed lean duplex stainless steel. Mater Des. 2023:112145.

[60]

Zhou Y, Engelberg DL. Application of bipolar electrochemistry to assess the ambient temperature corrosion resistance of solution annealed type 2205 duplex stainless steel. Mater Chem Phys. 2022;275:125183.

[61]

Zhou Y, Kong D, Li R, He X, Dong C. Corrosion of duplex stainless steel manufactured by laser powder bed fusion: a critical review. Acta Metall Sin. 2024;37:587-606.

[62]

Zhou Y, Cao X, Mahmood S, Engelberg DL. A rapid corrosion screening technique for grade 2707 hyper-duplex stainless steel at ambient temperature. Mater Corros. 2023;75:227-234.

[63]

Frankenthal RP, Pickering HW. On the mechanism of localized corrosion of iron and stainless steel: II. Morphological studies. J Electrochem Soc. 1972;119:1304.

[64]

Ke R, Alkire R. Initiation of corrosion pits at inclusions on 304 stainless steel. J Electrochem Soc. 1995;142:4056.

RIGHTS & PERMISSIONS

2025 The Author(s). Materials Genome Engineering Advances published by Wiley-VCH GmbH on behalf of University of Science and Technology Beijing.

PDF

9

Accesses

0

Citation

Detail

Sections
Recommended

/