This paper presents a case study of the clogging of a slurry-shield tunnel-boring machine (TBM) experienced during tunnel operations in clay-rich argillaceous siltstones under the Ganjiang River, China. The clogging experienced during tunneling was due to special geological conditions, which had a considerably negative impact on the slurry-shield TBM tunneling performance. In this case study, the effect of clogging on the slurry-shield TBM tunneling performance (e.g., advance speed, thrust, torque, and penetration per revolution) was fully investigated. The potential for clogging during tunnel operations in argillaceous siltstone was estimated using an existing empirical classification chart. Many improvement measures have been proposed to mitigate the clogging potential of two slurry-shield TBMs during tunneling, such as the use of an optimum cutting wheel, a replacement cutting tool, improvements to the circulation flushing system and slurry properties, mixed support integrating slurry, and compressed air to support the excavation face. The mechanisms and potential causes of clogging are explained in detail, and the contributions of these mitigation measures to tunneling performance are discussed. By investigating the actual operational parameters of the slurry-shield TBMs, these mitigation measures were proven to be effective in mitigating the clogging potential of slurry-shield TBMs. This case study provides valuable information for slurry-shield TBMs involving tunneling in clay-rich sedimentary rocks.

The tunnel boring machine (TBM) is typically used in hard-rock tunnel excavation. Owing to the unsatisfactory adaptability of TBM to the surrounding rock, when crossing high-strength and high-wear strata, the TBM can easily cause defects, such as abnormal wear on cutters and overload damage to bearings, thus affecting the construction efficiency and cost. Therefore, high-pressure waterjet technology should be applied to assist in rock breaking for efficient TBM tunneling. In this study, the effects of water pressure, nozzle diameter, and nozzle speed on cutting are investigated via laboratory experiments of cutting hard rock using high-pressure waterjets. The penetration performance of the TBM under different water pressures is investigated via a field industrial penetration test. The results show that high-pressure waterjets are highly efficient for rock breaking and are suitable for industrial applications, as they can accommodate the advancing speed of the TBM and achieve high-efficiency rock breaking. However, during the operation of high-pressure waterjets, the ambient temperature and waterjet temperature in the tunnel increase significantly, which weakens the cooling effect of the cutterhead and decreases the construction efficiency of the TBM. Therefore, temperature control and cooling measures for high-pressure waterjets during their long-term operation must be identified. This study provides a useful reference for the design and construction of high-pressure water-jet-assisted cutterheads for breaking road headers.

An analytical model based on complex variable theory is proposed to investigate ground responses due to shallow tunneling in multi-layered ground with an arbitrary ground surface load. The ground layers are assumed to be linear-elastic with full-stick contact between them. To solve the proposed multi-boundary problem, a series of analytic functions is introduced to accurately express the stresses and displacements contributed by different boundaries. Based on the principle of linear-elastic superposition, the multi-boundary problem is converted into a superposition of multiple single-boundary problems. The conformal mappings of different boundaries are independent of each other, which allows the stress and displacement fields to be obtained by the sum of components from each boundary. The analytical results are validated based on numerical and in situ monitoring results. The present model is superior to the classical model for analyzing ground responses of shallow tunneling in multi-layered ground; thus, it can be used with assurance to estimate the ground movement and surface building safety of shallow tunnel constructions beneath surface buildings. Moreover, the solution for the ground stress distribution can be used to estimate the safety of a single-layer composite ground.

An analytical model is proposed to estimate the discontinuous mechanical behavior of an existing shield tunnel above a new tunnel. The existing shield tunnel is regarded as a Timoshenko beam with longitudinal joints. The opening and relative dislocation of the longitudinal joints can be calculated using Dirac delta functions. Compared with other approaches, our method yields results that are consistent with centrifugation test data. The effects of the stiffness reduction at the longitudinal joints (α and β), the shearing stiffness of the Timoshenko beam GA, and different additional pressure profiles on the responses of the shield tunnel are investigated. The results indicate that our proposed method is suitable for simulating the discontinuous mechanical behaviors of existing shield tunnels with longitudinal joints. The deformation and internal forces decrease as α, β, and GA increase. The bending moment and shear force are discontinuous despite slight discontinuities in the deflection, opening, and dislocation. The deflection curve is consistent with the additional pressure profile. Extensive opening, dislocation, and internal forces are induced at the location of mutation pressures. In addition, the joints allow rigid structures to behave flexibly in general, as well as allow flexible structures to exhibit locally rigid characteristics. Owing to the discontinuous characteristics, the internal forces and their abrupt changes at vulnerable sections must be monitored to ensure the structural safety of existing shield tunnels.