Shear behavior of concrete–soil interfaces in geopolymer post-grouted bored piles: Insights into green grouting mechanisms

Pan LI , Feiyu LI , Jing WANG , Yangyang XIA , Mingsheng SHI , Junjun MENG

ENG. Struct. Civ. Eng ›› 2026, Vol. 20 ›› Issue (6) : 1193 -1209.

PDF (24495KB)
ENG. Struct. Civ. Eng ›› 2026, Vol. 20 ›› Issue (6) :1193 -1209. DOI: 10.1007/s11709-026-1318-4
RESEARCH ARTICLE
Shear behavior of concrete–soil interfaces in geopolymer post-grouted bored piles: Insights into green grouting mechanisms
Author information +
History +
PDF (24495KB)

Abstract

Post-grouting technology is an effective method to enhance the bearing performance of the pile foundation, where cement is the most commonly applied due to outstanding performance. However, cement production accounts for a relatively high proportion of global carbon dioxide emissions, which doesn’t agree with the dual carbon target. Geopolymer is a green and sustainable material, since consisting of natural minerals rich in aluminosilicate and industrial waste. To promoting the application of geopolymer post-grouting technology, this study, based on the actual stress environment of post-grouting bored piles, explores the influence laws of mudcake, grouting volume, grouting pressure, interfacial roughness, normal stress, and grouting material on the shear characteristics of the geopolymer post-grouting concrete–soil interface through the interfacial shear test, and the shear stress–displacement curves are fitted by using a hyperbolic function model. The results showed that the shear stress–displacement curves conformed to the hyperbolic model, with shear stress–displacement behavior following Mohr-Coulomb failure criteria and showing shear hardening. The presence of mudcake significantly reduced the interfacial shear strength, but geopolymer grouting enhanced the interfacial shear strength by 0.52 to 1.66 times and the cohesion by 1.09 to 2.24 times compared with the ungrouted treatment. Sufficient grouting volume and normal stress mitigate mudcake’s adverse effects. Geopolymer grouting improves interface shear strength 1.45 to 2.41 times more than ordinary Portland cement. This study provides theoretical insights and a scientific basis for geopolymer post-grouting pile application, offering an eco-friendly solution to enhance foundation performance.

Graphical abstract

Keywords

geopolymer grouting / concrete–soil interface / shear strength / mudcake effects / shear stress–displacement model

Cite this article

Download citation ▾
Pan LI, Feiyu LI, Jing WANG, Yangyang XIA, Mingsheng SHI, Junjun MENG. Shear behavior of concrete–soil interfaces in geopolymer post-grouted bored piles: Insights into green grouting mechanisms. ENG. Struct. Civ. Eng, 2026, 20 (6) : 1193-1209 DOI:10.1007/s11709-026-1318-4

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Zheng X , Shi B , Sun M Y , Wang X C , Wang K J , Ni W D . Evaluating the effect of post-grouting on long bored pile based on ultra-weak fiber Bragg grating array. Measurement, 2023, 214: 112743

[2]

Zhou Z J , Xu F , Lei J T , Bai Y , Chen C R , Xu T Y , Zhang Z P , Zhu L X , Liu T . Experimental study of the influence of different hole-forming methods on the bearing characteristics of post-grouting pile in Loess Areas. Transportation Geotechnics, 2021, 27: 100423

[3]

Luan S , Wang F L , Wang T H , Lu Z , Shui W H . Characteristics of gravelly granite residual soil in bored pile design: An in situ test in Shenzhen. Advances in Materials Science and Engineering, 2018, 2018: 7598154

[4]

Zhou Z J , Wang K C , Feng H M , Tian Y Q , Zhu S S . Centrifugal model test of post-grouting pile group in loess area. Soil Dynamics and Earthquake Engineering, 2021, 151: 106985

[5]

Gong W M , Dai G L , Zhang H W . Experimental study on pile-end post-grouting piles for superlarge bridge pile foundations. Frontiers of Architecture and Civil Engineering in China, 2009, 3(2): 228–233

[6]

Wan Z H , Dai G L , Gong W M . Field and theoretical analysis of response of axially loaded grouted drilled shafts in extra-thick fine sand. Canadian Geotechnical Journal, 2020, 57(3): 391–407

[7]

Ahmad Zaidi F H , Ahmad R , Al Bakri Abdullah M M , Abd Rahim S Z , Yahya Z , Li L Y , Ediati R . Geopolymer as underwater concreting material: A review. Construction and Building Materials, 2021, 291: 123276

[8]

Shehata N , Sayed E T , Abdelkareem M A . Recent progress in environmentally friendly geopolymers: a review. Science of the Total Environment, 2021, 762: 143166

[9]

Akhtar N , Ahmad T , Husain D , Majdi A , Alam T , Husain N , Wayal A K S . Ecological footprint and economic assessment of conventional and geopolymer concrete for sustainable construction. Journal of Cleaner Production, 2022, 380: 134910

[10]

Wei Y M , Li X Y , Liu L C , Kang J N , Yu B Y . A cost-effective and reliable pipelines layout of carbon capture and storage for achieving China’s carbon neutrality target. Journal of Cleaner Production, 2022, 379: 134651

[11]

Bajpai R , Choudhary K , Srivastava A , Sangwan K S , Singh M . Environmental impact assessment of fly ash and silica fume based geopolymer concrete. Journal of Cleaner Production, 2020, 254: 120147

[12]

Zhao J H , Tong L Y , Li B E , Chen T H , Wang C P , Yang G Q , Zheng Y . Eco-friendly geopolymer materials: A review of performance improvement, potential application and sustainability assessment. Journal of Cleaner Production, 2021, 307: 127085

[13]

Shobeiri V , Bennett B , Xie T Y , Visintin P . A comprehensive assessment of the global warming potential of geopolymer concrete. Journal of Cleaner Production, 2021, 297: 126669

[14]

Zhuang X Y , Chen L , Komarneni S , Zhou C H , Tong D S , Yang H M , Yu W H , Wang H . Fly ash-based geopolymer: Clean production, properties and applications. Journal of Cleaner Production, 2016, 125: 253–267

[15]

Zhou S Q , Yang Z N , Zhang R R , Li F . Preparation, characterization and rheological analysis of eco-friendly road geopolymer grouting materials based on volcanic ash and metakaolin. Journal of Cleaner Production, 2021, 312: 127822

[16]

Zhang P , Gao Z , Wang J , Guo J J , Hu S W , Ling Y F . Properties of fresh and hardened fly ash/slag based geopolymer concrete: A review. Journal of Cleaner Production, 2020, 270: 122389

[17]

Davidovits J . Geopolymers and geopolymeric materials. Journal of Thermal Analysis, 1989, 35(2): 429–441

[18]

Fahim Huseien G , Mirza J , Ismail M , Ghoshal S K , Abdulameer Hussein A . Geopolymer mortars as sustainable repair material: A comprehensive review. Renewable and Sustainable Energy Reviews, 2017, 80: 54–74

[19]

Li P , Xia Y Y , Xie X H , Wang J , Wang C J , Shi M S , Wang B , Wu H Y . Study on vertical bearing capacity of pile foundation with distributed geopolymer post-grouting on pile side. Materials, 2024, 17(2): 398

[20]

He C C , Xu Z , Wang J , Li P , Xia Y Y , Zhang C , Chen Z P , He W . Performance optimization and field validation of post-grouting geopolymer materials for pile foundations: microstructural insights and environmental durability. Buildings, 2025, 15(7): 1121

[21]

Long Y , Chen J H , Zhang J S . Introduction and analysis of a strain-softening damage model for soil–structure interfaces considering shear thickness. KSCE Journal of Civil Engineering, 2017, 21(7): 2634–2640

[22]

Su L J , Zhou W H , Chen W B , Jie X X . Effects of relative roughness and mean particle size on the shear strength of sand-steel interface. Measurement, 2018, 122: 339–346

[23]

Wang Y B , Zhao C F , Wu Y . Study on the effects of grouting and roughness on the shear behavior of cohesive soil–concrete interfaces. Materials, 2020, 13(14): 3043

[24]

Li Y H , Lv M F , Guo Y C , Huang M S . Effects of the soil water content and relative roughness on the shear strength of silt and steel plate interface. Measurement, 2021, 174: 109003

[25]

Shi S S , Wan Z H , Hu T , Qian X N , Duan C , Qi K . Analysis of the effect of grouting parameters on pile–soil interaction of grouted piles. Frontiers in Earth Science, 2023, 11: 1323213

[26]

China-GB/T. Standard for Geotechnical Testing Method. GB/T 50123-2019, 2019 (in Chinese)

[27]

Wan Z H , Liu H , Zhou F , Dai G L . Axial bearing mechanism of post-grouted piles in calcareous sand. Applied Sciences, 2022, 12(5): 2731

[28]

China-GB/T. Test Methods for Water Requirement of Normal Consistency, Setting Time and Soundness of the Portland Cement. GB/T 1346-2011, 2012 (in Chinese)

[29]

China-GB/T. Code for Application Technique of Cementitious Grout. GB/T 50448-2015, 2015 (in Chinese)

[30]

China-GB/T. Test Method of Cement Mortar Strength (ISO Method). GB/T 17671-2021, 2021 (in Chinese)

[31]

China-JT/T. Grouting Material for Prestressed Structure in Highway Engineering. JT/T 946-2022, 2022 (in Chinese)

[32]

Wu T H , Gao Y T , Zhou Y . Application of a novel grouting material for prereinforcement of shield tunnelling adjacent to existing piles in a soft soil area. Tunnelling and Underground Space Technology, 2022, 128: 104646

[33]

Zeng M L , Wang Z X . Composition optimization and mechanism study of solid waste based road geopolymer grouting materials. Bulletin of the Chinese Ceramic Society, 2023, 42(8): 3033–3044

[34]

Li M J , Fang H Y , Du M R , Zhang C , Su Z , Wang F M . The behavior of polymer-bentonite interface under shear stress. Construction and Building Materials, 2020, 248: 118680

[35]

Liu S W , Zhang Q Q , Ma B , Li Z B , Yin W P , Lou Q G . Study on surface roughness effect on shear behavior of concrete–soil interface. Engineering Failure Analysis, 2023, 145: 107050

[36]

Santos P M D , Júlio E N B S . A state-of-the-art review on roughness quantification methods for concrete surfaces. Construction and Building Materials, 2013, 38: 912–923

[37]

Gao Q , Hu Q L , Zhang J , Ren Z , Liu C X , Liu J J , Wang S , Cheng G T , Zhang R , Ren C B . Experimental study on wall-protecting mud modification of super-long bored pile in the alluvial plain region of the Yellow River. Construction and Building Materials, 2023, 368: 130395

[38]

Wu Y , Zhao C , Zhao C F , Wang Y B , Fei Y . Effect of grout conditions on the mechanical behaviors of unloading sand-concrete interface for reinforcing bored pile foundation. Construction and Building Materials, 2020, 243: 118218

[39]

US-ASTM. Standard Test Method for Determining the Shear Strength of Soil-Geosynthetic and Geosynthetic-Geosynthetic Interfaces by Direct Shear. ASTM D5321/D5321M-21, 2021

[40]

Wan Z H , Dai G L , Gong W M . Field study on post-grouting effects of cast-in-place bored piles in extra-thick fine sand layers. Acta Geotechnica, 2019, 14(5): 1357–1377

[41]

Li M J , Zhang C , Fang H Y , Du M R , Su Z , Wang F M . Effects of water content on shear properties of bentonite-polymer composite structure. Engineering Geology, 2021, 287: 106098

[42]

Wang X , Cheng H , Yan P , Zhang J S , Ding Y . The influence of roughness on cyclic and post-cyclic shear behavior of red clay-concrete interface subjected to up to 1000 cycles. Construction and Building Materials, 2021, 273: 121718

[43]

Punetha P , Samanta M . Modelling of shear behaviour of interfaces involving smooth geomembrane and nonwoven geotextile under static and dynamic loading conditions. Geotechnical and Geological Engineering, 2020, 38(6): 6313–6327

RIGHTS & PERMISSIONS

Higher Education Press

PDF (24495KB)

0

Accesses

0

Citation

Detail

Sections
Recommended

/