Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and resistance to natural weathering of wood-plastic composites
Sawan KUMAR, Ajitanshu VEDRTNAM, S. J. PAWAR
Effect of wood dust type on mechanical properties, wear behavior, biodegradability, and resistance to natural weathering of wood-plastic composites
The present work reports the inclusion of different proportions of Mango/Sheesham/Mahogany/Babool dust to polypropylene for improving mechanical, wear behavior and biodegradability of wood-plastic composite (WPC). The wood dust (10%, 15%, 20% by weight) was mixed with polypropylene granules and WPCs were prepared using an injection molding technique. The mechanical, wear, and morphological characterizations of fabricated WPCs were carried out using standard ASTM methods, pin on disk apparatus, and scanning electron microscopy (SEM), respectively. Further, the biodegradability and resistance to natural weathering of WPCs were evaluated following ASTM D5338-11 and ASTM D1435-99, respectively. The WPCs consisting of Babool and Sheesham dust were having superior mechanical properties whereas the WPCs consisting of Mango and Mahogany were more wear resistant. It was found that increasing wood powder proportion results in higher Young’s modulus, lesser wear rate, and decreased stress at break. The WPCs made of Sheesham dust were least biodegradable. It was noticed that the biodegradability corresponds with resistance to natural weathering; more biodegradable WPCs were having the lesser resistance to natural weathering.
wood-plastic composites / mechanical testing / wear / biodegradability / injection molding / weathering
[1] |
Lei B, Zhang Y, He Y, Xie Y, Xu B, Lin Z, Huang L, Tan S, Wang M, Cai X. Preparation and characterization of wood-plastic composite reinforced by graphitic carbon nitride. Materials & Design, 2015, 66: 103–109
CrossRef
Google scholar
|
[2] |
Homkhiew C, Ratanawilai T, Thongruang W. Composites from recycled polypropylene and rubberwood flour: Effects of composition on mechanical properties. Journal of Thermoplastic Composite Materials, 2015, 28(2): 179–194
CrossRef
Google scholar
|
[3] |
Shahinur S, Ullah A S. Quantifying the uncertainty associated with the material properties of a natural fiber. Procedia CIRP, 2017, 61: 541–546
CrossRef
Google scholar
|
[4] |
Väisänen T, Das O, Tomppo L. A review on new bio-based constituents for natural fiber-polymer composites. Journal of Cleaner Production, 2017, 149: 582–596
CrossRef
Google scholar
|
[5] |
Sanjay M R, Madhu P, Jawaid M, Senthamaraikannan P, Senthil S, Pradeep S. Characterization and properties of natural fiber polymer composites: A comprehensive review. Journal of Cleaner Production, 2018, 172: 566–581
CrossRef
Google scholar
|
[6] |
Mittal V, Saini R, Sinha S. Natural fiber-mediated epoxy composites—A review. Composites. Part B, Engineering, 2016, 99: 425–435
CrossRef
Google scholar
|
[7] |
Sombatsompop N, Prapruit W, Chaochanchaikul K, Pulngern P, Rosarpitak V. Effects of cross section design and testing conditions on the flexural properties of wood/PVC composite beams. Journal of Vinyl & Additive Technology, 2010, 16(1): 33–41
CrossRef
Google scholar
|
[8] |
Najafi S K, Hamidinia E, Tajvidi M. Mechanical properties of composites from sawdust and recycled plastics. Journal of Applied Polymer Science, 2006, 100(5): 3641–3645
CrossRef
Google scholar
|
[9] |
Mijiyawa F, Koffi D, Kokta B V, Erchiqui F. Formulation and tensile characterization of wood-plastic composites: Polypropylene reinforced by birch and aspen fibers for gear applications. Journal of Thermoplastic Composite Materials, 2015, 28(12): 1675–1692
CrossRef
Google scholar
|
[10] |
Lisperguer J, Bustos X, Saravia Y. Thermal and mechanical properties of wood flour-polystyrene blends from postconsumer plastic waste. Journal of Applied Polymer Science, 2011, 119(1): 443–451
CrossRef
Google scholar
|
[11] |
Li X, Lei B, Lin Z, Huang L, Tan S, Cai X. The utilization of bamboo charcoal enhances wood plastic composites with excellent mechanical and thermal properties. Materials & Design, 2014, 53: 419–424
CrossRef
Google scholar
|
[12] |
Ratanawilai T, Taneerat K. Alternative polymeric matrices for wood-plastic composites: Effects on mechanical properties and resistance to natural weathering. Construction & Building Materials, 2018, 172: 349–357
CrossRef
Google scholar
|
[13] |
Bambach M R. Compression strength of natural fibre composite plates and sections of flax, jute and hemp. Thin-walled Structures, 2017, 119: 103–113
CrossRef
Google scholar
|
[14] |
Ramachandran M, Bansal S, Raichurkar P. Experimental study of bamboo using banana and linen fibre reinforced polymeric composites. Perspectives on Science, 2016, 8: 313–316
CrossRef
Google scholar
|
[15] |
Sanjay M R, Yogesha B. Studies on natural/glass fiber reinforced polymer hybrid composites: An evolution. Materials Today: Proceedings, 2017, 4(2): 2739–2747
|
[16] |
Singh J I P, Dhawan V, Singh S, Jangid K. Study of effect of surface treatment on mechanical properties of natural fiber reinforced composites. Materials Today: Proceedings, 2017, 4(2): 2793–2799
|
[17] |
Wambua P, Ivens J, Verpoest I. Natural fibers: Can they replace glass in fibre reinforced plastics? Composites Science and Technology, 2003, 63(9): 1259–1264
CrossRef
Google scholar
|
[18] |
Tserki V, Zafeiropoulos N E, Simon F, Panayiotou C. A study of the effect of acetylation and propionylation surface treatment on natural fibres. Composites. Part A, Applied Science and Manufacturing, 2005, 36(8): 1110–1118
CrossRef
Google scholar
|
[19] |
Eshraghi A, Khademieslam H, Ghasemi I, Talaiepoor M. Effect of weathering on the properties of hybrid composite based on polyethylene, woodflour, and nanoclay. BioResources, 2013, 8: 201–210
|
[20] |
Stark N M, Matuana L M. Influence of photostabilizers on wood floure–HDPE composites exposed to xenon-arc radiationwith and without water spray. Polymer Degradation & Stability, 2006, 91(12): 3048–3056
CrossRef
Google scholar
|
[21] |
Li Y, Mai Y W, Ye L. Sisal fibre and its composites: A review of recent developments. Composites Science and Technology, 2000, 60(11): 2037–2055
CrossRef
Google scholar
|
[22] |
Wong S, Shanks R, Hodzic A. Interfacial improvements in poly (3- hydroxybutyrate)-flax fibre composites with hydrogen bonding additives. Composites Science and Technology, 2004, 64(9): 1321–1330
CrossRef
Google scholar
|
[23] |
Van de Weyenberg I, Ivens J, De Coster A, Kino B, Baetens E, Verpoest I. Influence of processing and chemical treatment of flax fibres on their composites. Composites Science and Technology, 2003, 63(9): 1241–1246
CrossRef
Google scholar
|
[24] |
Gassan J. A study of fibre and interface parameters affecting the fatigue behaviour of natural fibre composites. Composites. Part A, Applied Science and Manufacturing, 2002, 33(3): 369–374
CrossRef
Google scholar
|
[25] |
Baiardo M, Zini E, Scandola M. Flax fibre-polyester composites. Composites. Part A, Applied Science and Manufacturing, 2004, 35(6): 703–710
CrossRef
Google scholar
|
[26] |
Markarian J. Additive developments aid growth in wood-plastic composites. Plastics Additives & Compounding, 2002, 4(11): 18–21
CrossRef
Google scholar
|
[27] |
Amir N, Abidin K A Z, Shiri F B M. Effects of fibre configuration on mechanical properties of banana fibre/PP/MAPP natural fibre reinforced polymer composite. Procedia Engineering, 2017, 184: 573–580
CrossRef
Google scholar
|
[28] |
Yang T H, Yang T H, Chao W C, Leu S Y. Characterization of the property changes of extruded wood—plastic composites during year-round subtropical weathering. Construction & Building Materials, 2015, 88: 159–168
CrossRef
Google scholar
|
[29] |
Taib R M, Zauzi S N A, Ishak Z A M, Rozman H D. Effects of photo-stabilizers on the properties of recycled high-density polyethylene (HDPE)/wood flour (WF) composites exposed to natural weathering. Malaysian Polymer Journal, 2010, 5: 193–203
|
[30] |
Lopez J L, Sain M, Cooper P. Performance of natural-fiber-plastic composites under stress for outdoor applications: Effect of moisture, temperature, and ultraviolet light exposure. Journal of Applied Polymer Science, 2006, 99(5): 2570–2577
CrossRef
Google scholar
|
[31] |
Lau K T, Hung P Y, Zhu M H, Hui D. Properties of natural fibre composites for structural engineering applications. Composites. Part B, Engineering, 2018, 136: 222–233
CrossRef
Google scholar
|
[32] |
Pritchard G. Two technologies merge: Wood-plastic composites. Plastics Additives & Compounding, 2004, 6(4): 18–21
CrossRef
Google scholar
|
[33] |
Oksman K, Selin J F. Plastics and composites from polylactic acid. In: Wallenberger F T, Weston N E, eds. Natural Fibers, Plastics and Composites, Vol 1. Norwell: Kluwer Academic Press, 2004
|
[34] |
Bledzki A K, Reihmane S, Gassan J. Thermoplastics reinforced with wood fillers: A literature review. Polymer-Plastic Technology and Engineering, 1998, 37(4): 451–468
CrossRef
Google scholar
|
[35] |
Turku I, Keskisaari A, Kärki T, Puurtinen A, Marttila P. Characterization of wood plastic composites manufactured from recycled plastic blends. Composite Structures, 2017, 161: 469–476
CrossRef
Google scholar
|
[36] |
Zhang Y, Xue P, Ding Y, Jia M, Cai J, Jin X. Improvement of mechanical properties of wood-plastic composite floors based on the optimum structural design. Acta Mechanica Solida Sinica, 2016, 29(4): 444–454
CrossRef
Google scholar
|
[37] |
Sommerhuber P F, Wenker J L, Rüter S, Krause A. Life cycle assessment of wood-plastic composites: Analysing alternative materials and identifying an environmental sound end-of-life option. Resources, Conservation and Recycling, 2017, 117: 235–248
CrossRef
Google scholar
|
[38] |
Schirp A, Su S. Effectiveness of pre-treated wood particles and halogen-free flame retardants used in wood-plastic composites. Polymer Degradation & Stability, 2016, 126: 81–92
CrossRef
Google scholar
|
[39] |
Friedrich D, Luible A. Investigations on ageing of wood-plastic composites for outdoor applications: A meta-analysis using empiric data derived from diverse weathering trials. Construction & Building Materials, 2016, 124: 1142–1152
CrossRef
Google scholar
|
[40] |
Migneault S, Koubaa A, Perré P, Riedl B. Effects of wood fiber surface chemistry on strength of wood-plastic composites. Applied Surface Science, 2015, 343: 11–18
CrossRef
Google scholar
|
[41] |
Catto A L, Montagna L S, Almeida S H, Silveira R, Santana R M C. Wood plastic composites weathering: Effects of compatibilization on biodegradation in soil and fungal decay. International Biodeterioration & Biodegradation, 2016, 109: 11–22
CrossRef
Google scholar
|
[42] |
Badji C, Soccalingame L, Garay H, Bergeret A, Bénézet J C. Influence of weathering on visual and surface aspect of wood plastic composites: Correlation approach with mechanical properties and microstructure. Polymer Degradation & Stability, 2017, 137: 162–172
CrossRef
Google scholar
|
[43] |
Peng Y, Liu R, Cao J. Characterization of surface chemistry and crystallization behavior of polypropylene composites reinforced with wood flour, cellulose, and lignin during accelerated weathering. Applied Surface Science, 2015, 332: 253–259
CrossRef
Google scholar
|
[44] |
Butylina S, Hyvärinen M, Kärki T. A study of surface changes of wood-polypropylene composites as the result of exterior weathering. Polymer Degradation & Stability, 2012, 97(3): 337–345
CrossRef
Google scholar
|
[45] |
Ren Y, Wang Y, Wang L, Liu T. Evaluation of intumescent fire retardants and synergistic agents for use in wood flour/recycled polypropylene composites. Construction & Building Materials, 2015, 76: 273–278
CrossRef
Google scholar
|
[46] |
Tamrakar S, Lopez-Anido R A. Water absorption of wood polypropylene composite sheet piles and its influence on mechanical properties. Construction & Building Materials, 2011, 25(10): 3977–3988
CrossRef
Google scholar
|
[47] |
Brandt C W, Fridley K J. Load-duration behavior of wood-plastic composites. Journal of Materials in Civil Engineering, 2003, 15(6): 524–536
CrossRef
Google scholar
|
[48] |
Lewandowski K, Piszczek K, Zajchowski S, Mirowski J. Rheological properties of wood polymer composites at high shear rates. Polymer Testing, 2016, 51: 58–62
CrossRef
Google scholar
|
[49] |
Mysiukiewicz O, Sterzyński T. Influence of water on tribological properties of wood-polymer composites. Archives of Mechanical Technology and Materials, 2017, 37(1): 79–84
CrossRef
Google scholar
|
[50] |
Chin C W, Yousif B F. Potential of kenaf fibers as reinforcement for tribological applications. Wear, 2009, 267(9–10): 1550–1557
CrossRef
Google scholar
|
[51] |
Yousif B F, Lau S T W, McWilliam S. Polyester composite based on betelnut fiber for tribological application. Tribology International, 2010, 43(1–2): 503–511
CrossRef
Google scholar
|
[52] |
El-Sayed A A, El-Sherbiny M G, Abo-El-Ezz A S, Aggag G A. Friction and wear properties of polymeric composite materials for bearing applications. Wear, 1995, 184(1): 45–53
CrossRef
Google scholar
|
[53] |
Yousif B F, El-Tayeb N S M. Wet adhesive wear characteristics of untreated oil palm fiber reinforced polyester and treated oil palm fiber reinforced polyester composites using the pin on disc and block on ring techniques. Journal of Engineering Tribology, 2009, 224: 123–131
|
[54] |
Umar N, Jamil H, Low K O. Adhesive wear and frictional performance of bamboo fibers reinforced epoxy. International Journal of Trichology, 2012, 47: 122–133
|
[55] |
Bijwe J, Indumathi J, John Rajesh J, Fahim M. Friction and wear behavior of polyetherimide composites in various wear modes. Wear, 2001, 249(8): 715–726
CrossRef
Google scholar
|
[56] |
Singh N, Yousif B F, Rilling D. Tribological characteristics of sustainable fiber-reinforced thermoplastic composites under wet adhesive wear. Tribology Transactions, 2011, 54(5): 736–748
CrossRef
Google scholar
|
[57] |
Petchwattana N, Covavisaruch S. Mechanical and morphological properties of wood plastic biocomposites prepared from toughened poly (lactic acid) and rubber wood sawdust (hevea brasiliensis). Journal of Bionics Engineering, 2014, 11(4): 630–637
CrossRef
Google scholar
|
[58] |
Muasher M, Sain M. The efficacy of photostabilizers on the color change of wood filled plastic composites. Polymer Degradation & Stability, 2006, 91(5): 1156–1165
CrossRef
Google scholar
|
[59] |
Du H, Wang W, Wang Q, Zhang Z, Sui S, Zhang Y. Effects of pigments on the UV degradation of wood-flour/HDPE composites. Journal of Applied Polymer Science, 2010, 118: 1068–1076
CrossRef
Google scholar
|
[60] |
Yang T H, Yang T H, Chao W C, Leu S Y. Characterization of the property changes of extruded wood-plastic composites during year-round subtropical weathering. Construction & Building Materials, 2015, 88: 159–168
CrossRef
Google scholar
|
[61] |
Stark N M, Matuana L M. Influence of photostabilizers on wood floure HDPE composites exposed to xenon-arc radiation with and without water spray. Polymer Degradation & Stability, 2006, 91(12): 3048–3056
CrossRef
Google scholar
|
[62] |
Adhikary K B, Pang S, Staiger M P. Dimensional stability and mechanical behaviour of wood-plastic composites based on recycled and virgin highdensity polyethylene (HDPE). Composites. Part B, Engineering, 2008, 39(5): 807–815
CrossRef
Google scholar
|
[63] |
Ratanawilai T, Lekanukit P, Urapantamas S. Effect of rubberwood and palm oil content on the properties of wood-polyvinyl chloride composites. Journal of Thermoplastic Composite Materials, 2014, 27(6): 719–730
CrossRef
Google scholar
|
[64] |
Deka B K, Maji T K. Effect of silica nanopowder on the properties of wood flour/polymer composite. Polymer Engineering and Science, 2012, 52(7): 1516–1523
CrossRef
Google scholar
|
[65] |
Sultan M T, Haque M M, Maniruzzaman M, Alam M A. Composites of polypropylene with pulque fibres: Morphology, thermal and mechanical properties. Journal of Thermoplastic Composite Materials, 2015, 28(12): 1615–1626
CrossRef
Google scholar
|
[66] |
Gilbert M. Brydson’s Plastics Materials. 8th ed. Oxford: Elsevier Inc., 2017
|
[67] |
Prachayawarakorn J, Khamsri J, Chaochanchaikul K, Sombatsompop N. Effects of compatibilizer type and rubber-wood sawdust content on the mechanical, morphological, and thermal properties of PVC/LDPE blend. Journal of Applied Polymer Science, 2006, 102(1): 598–606
CrossRef
Google scholar
|
[68] |
Vu-Bac N, Silani M, Lahmer T, Zhuang X, Rabczuk T. A unified framework for stochastic predictions of mechanical properties of polymeric nanocomposites. Computational Materials Science, 2015, 96: 520–535
CrossRef
Google scholar
|
[69] |
Vu-Bac N, Lahmer T, Keitel H, Zhao J, Zhuang X, Rabczuk T. Stochastic predictions of bulk properties of amorphous polyethylene based on molecular dynamics simulations. Mechanics of Materials, 2014, 68: 70–84
CrossRef
Google scholar
|
[70] |
Vu-Bac N, Lahmer T, Zhang Y, Zhuang X, Rabczuk T. Stochastic predictions of interfacial characteristic of polymeric nanocomposites (PNCs). Composites. Part B, Engineering, 2014, 59: 80–95
CrossRef
Google scholar
|
[71] |
Vu-Bac N, Rafiee R, Zhuang X, Lahmer T, Rabczuk T. Uncertainty quantification for multiscale modeling of polymer nanocomposites with correlated parameters. Composites. Part B, Engineering, 2015, 68: 446–464
CrossRef
Google scholar
|
[72] |
Vu-Bac N, Lahmer T, Zhuang X, Nguyen-Thoi T, Rabczuk T. A software framework for probabilistic sensitivity analysis for computationally expensive models. Advances in Engineering Software, 2016, 100: 19–31
CrossRef
Google scholar
|
[73] |
Enamul Hoque M, Aminudin M A M, Jawaid M, Islam M S, Saba N, Paridah M T. Physical, mechanical, and biodegradable properties of meranti wood polymer composites. Materials & Design, 2014, 64: 743–749
CrossRef
Google scholar
|
[74] |
Khudari Bek Y, Hamdia K M, Rabczuk T, Könke C. Micromechanical model for polymeric nano-composites material based on SBFEM. Composite Structures, 2018, 194: 516–526
CrossRef
Google scholar
|
[75] |
Badawy M F, Msekh M A, Hamdia K M, Steiner M K, Lahmer T, Rabczuk T. Hybrid nonlinear surrogate models for fracture behavior of polymeric nanocomposites. Probabilistic Engineering Mechanics, 2017, 50: 64–75
CrossRef
Google scholar
|
[76] |
Hamdia K M, Ghasemi H, Zhuang X, Alajlan N, Rabczuk T. Sensitivity and uncertainty analysis for flexoelectric nanostructures. Computer Methods in Applied Mechanics and Engineering, 2018, 337: 95–109
CrossRef
Google scholar
|
[77] |
Hamdia K M, Silani M, Zhuang X, He P, Rabczuk T. Stochastic analysis of the fracture toughness of polymeric nanoparticle composites using polynomial chaos expansions. International Journal of Fracture, 2017, 206(2): 215–227
CrossRef
Google scholar
|
/
〈 | 〉 |