Numerical analysis of weld pool geometry in globular-transfer gas metal arc welding

Abstract

The weld pool geometry and its dimension in the globular-transfer mode during gas metal arc welding (GMAW) were numerically analyzed by using the thermal conduction model, which considered the influence of the deformation of weld pool surface on heat flow in the quasi-steady state. According to the features of the globular-transfer mode, the additional heat energy from molten metal droplets was treated as a plane or volumetric heat source term to correspond to different welding conditions. The weld pool surface profile was predicted while considering the effect of droplet impingement on the depression of the weld pool. The bead-on-plate GMAW experiments were performed under different welding conditions to validate the model of numerical analysis. It has been found that the predicted results agree well with the measured ones.

Keywords

numerical analysis, weld pool geometry, globular transfer mode, gas metal arc welding, droplet impingement