Minimum width control in topology optimization of lattice structure through a M-VCUT level set based substructure

Minjie SHAO , Huade GUO , Tielin SHI , Qi XIA , Shiyuan LIU

Front. Mech. Eng. ›› 2025, Vol. 20 ›› Issue (5) : 33

PDF (6386KB)
Front. Mech. Eng. ›› 2025, Vol. 20 ›› Issue (5) : 33 DOI: 10.1007/s11465-025-0849-z
RESEARCH ARTICLE

Minimum width control in topology optimization of lattice structure through a M-VCUT level set based substructure

Author information +
History +
PDF (6386KB)

Abstract

A method is proposed to control the minimum width of lattice structure in the topology optimization by using a Multiple Variable Cutting (M-VCUT) based substructure. The geometry of substructure is described by using the M-VCUT level set approach, and the substructures are condensed to superelements. A data-driven model of substructure is constructed, and it is used for the finite element analysis and sensitivity analysis during the optimization, so that computational costs are reduced. More importantly, only the substructures whose minimum width are larger than an admissible value are considered in the data-driven model, thus inherently enforcing the constraint of minimum width and making the optimization much easier. The effectiveness of the proposed method is demonstrated through several numerical examples.

Graphical abstract

Keywords

topology optimization / lattice structure / minimum width / M-VCUT level set / substructure / data-driven

Cite this article

Download citation ▾
Minjie SHAO, Huade GUO, Tielin SHI, Qi XIA, Shiyuan LIU. Minimum width control in topology optimization of lattice structure through a M-VCUT level set based substructure. Front. Mech. Eng., 2025, 20(5): 33 DOI:10.1007/s11465-025-0849-z

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Wu J , Sigmund O , Groen J P . Topology optimization of multi-scale structures: a review. Structural and Multidisciplinary Optimization, 2021, 63(3): 1455–1480

[2]

Liu Y , Zheng G L , Letov N , Zhao Y Y F . A survey of modeling and optimization methods for multi-scale heterogeneous lattice structures. Journal of Mechanical Design, 2021, 143(4): 040803

[3]

Lee D , Chen W , Wang L W , Chan Y C , Chen W . Data-driven design for metamaterials and multiscale systems: A review. Advanced Materials, 2024, 36(8): 2305254

[4]

Mukherjee S , Lu D C , Raghavan B , Breitkopf P , Dutta S , Xiao M Y , Zhang W H . Accelerating large-scale topology optimization: state-of-the-art and challenges. Archives of Computational Methods in Engineering, 2021, 28: 4549–4571

[5]

Thompson M K , Moroni G , Vaneker T , Fadel G , Campbell R I , Gibson I , Bernard A , Schulz J , Graf P , Ahuja B , Martina F . Design for additive manufacturing: Trends, opportunities, considerations, and constraints. CIRP Annals, 2016, 65(2): 737–760

[6]

Liu J K , Ma Y S . A survey of manufacturing oriented topology optimization methods. Advances in Engineering Software, 2016, 100: 161–175

[7]

Zhu J H , Zhou H , Wang C , Zhou L , Yuan S Q , Zhang W H . A review of topology optimization for additive manufacturing: Status and challenges. Chinese Journal of Aeronautics, 2021, 34(1): 91–110

[8]

Bendsøe M P , Kikuchi N . Generating optimal topologies in structural design using a homogenization method. Computer Methods in Applied Mechanics and Engineering, 1988, 71(2): 197–224

[9]

Wang Y J , Arabnejad S , Tanzer M , Pasini D . Hip implant optimization design with three-dimensional porous material of graded density. Journal of Mechanical Design, 2018, 140(11): 111406

[10]

Dong G Y , Tang Y L , Zhao Y Y F . A 149 line homogenization code for three-dimensional cellular materials written in MATLAB. Journal of Engineering Materials and Technology, 2019, 141(1): 011005

[11]

Groen J P , Sigmund O . Homogenization-based topology optimization for high-resolution manufacturable microstructures. International Journal for Numerical Methods in Engineering, 2018, 113(8): 1148–1163

[12]

Allaire G , Geoffroy-Donders P , Pantz O . Topology optimization of modulated and oriented periodic microstructures by the homogenization method. Computers & Mathematics with Applications, 2019, 78(7): 2197–2229

[13]

Chen W J , Tong L Y , Liu S T . Concurrent topology design of structure and material using a two-scale topology optimization. Computers & Structures, 2017, 178: 119–128

[14]

Wang Y J , Xu H , Pasini D . Multiscale isogeometric topology optimization for lattice materials. Computer Methods in Applied Mechanics and Engineering, 2017, 316: 568–585

[15]

Wang Y G , Kang Z . Concurrent two-scale topological design of multiple unit cells and structure using combined velocity field level set and density model. Computer Methods in Applied Mechanics and Engineering, 2019, 347: 340–364

[16]

Wei G K , Chen Y , Li Q , Fu K K . Multiscale topology optimisation for porous composite structures with stress-constraint and clustered microstructures. Computer Methods in Applied Mechanics and Engineering, 2023, 416: 116329

[17]

Wu Z J , Xia L , Wang S T , Shi T L . Topology optimization of hierarchical lattice structures with substructuring. Computer Methods in Applied Mechanics and Engineering, 2019, 345: 602–617

[18]

Liu Z , Xia L , Xia Q , Shi T L . Data-driven design approach to hierarchical hybrid structures with multiple lattice configurations. Structural and Multidisciplinary Optimization, 2020, 61(6): 2227–2235

[19]

Huang M C , Liu C , Guo Y L , Zhang L F , Du Z L , Guo X . A mechanics-based data-free problem independent machine learning (PIML) model for large-scale structural analysis and design optimization. Journal of the Mechanics and Physics of Solids, 2024, 193: 105893

[20]

Wu Z J , Fan F , Xiao R B , Yu L Q . The substructuring-based topology optimization for maximizing the first eigenvalue of hierarchical lattice structure. International Journal for Numerical Methods in Engineering, 2020, 121(13): 2964–2978

[21]

Chen X L , Liu H , Wei P . Extended multiscale FEM-based concurrent optimization of three-dimensional graded lattice structures with multiple microstructure configurations. Composite Structures, 2024, 341: 118186

[22]

Wu T Y , Li S . An efficient multiscale optimization method for conformal lattice materials. Structural and Multidisciplinary Optimization, 2021, 63(3): 1063–1083

[23]

Huang M C , Du Z L , Liu C , Zheng Y G , Cui T C , Mei Y , Li X , Zhang X Y , Guo X . Problem-independent machine learning (PIML)-based topology optimization-a universal approach. Extreme Mechanics Letters, 2022, 56: 101887

[24]

Liu J K , Zheng Y F , Ahmad R , Tang J Y , Ma Y S . Minimum length scale constraints in multi-scale topology optimisation for additive manufacturing. Virtual and Physical Prototyping, 2019, 14(3): 229–241

[25]

Zhao J Q , Zhang M , Zhu Y , Li X , Wang L J , Hu J C . A novel optimization design method of additive manufacturing oriented porous structures and experimental validation. Materials & Design, 2019, 163: 107550

[26]

Bertolino G , Montemurro M . Two-scale topology optimisation of cellular materials under mixed boundary conditions. International Journal of Mechanical Sciences, 2022, 216: 106961

[27]

Lazarov B S , Wang F W , Sigmund O . Length scale and manufacturability in density-based topology optimization. Archive of Applied Mechanics, 2016, 86(1–2): 189–218

[28]

Poulsen T A . A new scheme for imposing a minimum length scale in topology optimization. International Journal for Numerical Methods in Engineering, 2003, 57(6): 741–760

[29]

Guest J K , Prévost J H , Belytschko T . Achieving minimum length scale in topology optimization using nodal design variables and projection functions. International Journal for Numerical Methods in Engineering, 2004, 61(2): 238–254

[30]

Chen S K , Wang M Y , Liu A Q . Shape feature control in structural topology optimization. Computer-Aided Design, 2008, 40(9): 951–962

[31]

Guo X , Zhang W S , Zhong W L . Explicit feature control in structural topology optimization via level set method. Computer Methods in Applied Mechanics and Engineering, 2014, 272: 354–378

[32]

Xia Q , Shi T L . Constraints of distance from boundary to skeleton: For the control of length scale in level set based structural topology optimization. Computer Methods in Applied Mechanics and Engineering, 2015, 295: 525–542

[33]

Barrera J L , Geiss M J , Maute K . Minimum feature size control in level set topology optimization via density fields. Structural and Multidisciplinary Optimization, 2022, 65(3): 94

[34]

Shao M J , Huang Z , Shi T L , Xia Q . Concurrent topology optimization of two-scale structures with minimum width control in microscale by using a M-VCUT level set based model of microstructures. Computer Methods in Applied Mechanics and Engineering, 2025, 436: 117697

[35]

Liu H , Zong H M , Shi T L , Xia Q . M-VCUT level set method for optimizing cellular structures. Computer Methods in Applied Mechanics and Engineering, 2020, 367: 113154

[36]

Xia Q , Zong H M , Shi T L , Liu H . Optimizing cellular structures through the M-VCUT level set method with microstructure mapping and high order cutting. Composite Structures, 2021, 261: 113298

[37]

Shao M J , Shi T L , Xia Q . An M-VCUT level set-based data-driven model of microstructures and optimization of two-scale structures. Frontiers of Mechanical Engineering, 2024, 19(4): 26

[38]

Fu J J , Xia L , Gao L , Xiao M , Li H . Topology optimization of periodic structures with substructuring. Journal of Mechanical Design, 2019, 141(7): 071403

[39]

BuhmannM D. Radial Basis Functions: Theory and Implementations. Cambridge Monographs on Applied and Computational Mathematics (Vol. 12). Cambridge University Press, 2003

[40]

Wang S Y , Wang M Y . Radial basis functions and level set method for structural topology optimization. International Journal for Numerical Methods in Engineering, 2006, 65(12): 2060–2090

[41]

Wei P , Li Z Y , Li X P , Wang M Y . An 88-line MATLAB code for the parameterized level set method based topology optimization using radial basis functions. Structural and Multidisciplinary Optimization, 2018, 58(2): 831–849

[42]

Tian Y , Shi T L , Xia Q . Buckling optimization of curvilinear fiber-reinforced composite structures using a parametric level set method. Frontiers of Mechanical Engineering, 2024, 19(1): 9

[43]

Svanberg K . The method of moving asymptotes––a new method for structural optimization. International Journal for Numerical Methods in Engineering, 1987, 24(2): 359–373

[44]

Andreassen E , Clausen A , Schevenels M , Lazarov B S , Sigmund O . Efficient topology optimization in MATLAB using 88 lines of code. Structural and Multidisciplinary Optimization, 2011, 43(1): 1–16

[45]

Sigmund O . A 99 line topology optimization code written in MATLAB. Structural and Multidisciplinary Optimization, 2001, 21(2): 120–127

RIGHTS & PERMISSIONS

Higher Education Press

AI Summary AI Mindmap
PDF (6386KB)

363

Accesses

0

Citation

Detail

Sections
Recommended

AI思维导图

/