RESEARCH ARTICLE

Optimization of cold-end system of thermal power plants based on entropy generation minimization

  • Yue FU ,
  • Yongliang ZHAO ,
  • Ming LIU ,
  • Jinshi WANG ,
  • Junjie YAN
Expand
  • State Key Laboratory of Multiphase Flow in Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China

Received date: 23 Mar 2021

Accepted date: 22 Jul 2021

Published date: 15 Dec 2022

Copyright

2021 Higher Education Press

Abstract

Cold-end systems are heat sinks of thermal power cycles, which have an essential effect on the overall performance of thermal power plants. To enhance the efficiency of thermal power plants, multi-pressure condensers have been applied in some large-capacity thermal power plants. However, little attention has been paid to the optimization of the cold-end system with multi-pressure condensers which have multiple parameters to be identified. Therefore, the design optimization methods of cold-end systems with single- and multi-pressure condensers are developed based on the entropy generation rate, and the genetic algorithm (GA) is used to optimize multiple parameters. Multiple parameters, including heat transfer area of multi-pressure condensers, steam distribution in condensers, and cooling water mass flow rate, are optimized while considering detailed entropy generation rate of the cold-end systems. The results show that the entropy generation rate of the multi-pressure cold-end system is less than that of the single-pressure cold-end system when the total condenser area is constant. Moreover, the economic performance can be improved with the adoption of the multi-pressure cold-end system. When compared with the single-pressure cold-end system, the excess revenues gained by using dual- and quadruple-pressure cold-end systems are 575 and 580 k$/a, respectively.

Cite this article

Yue FU , Yongliang ZHAO , Ming LIU , Jinshi WANG , Junjie YAN . Optimization of cold-end system of thermal power plants based on entropy generation minimization[J]. Frontiers in Energy, 2022 , 16(6) : 956 -972 . DOI: 10.1007/s11708-021-0785-5

Acknowledgments

This work was supported the National Key R&D Program of China (No. 2018YFB0604405).
1
Yin J, Liu M, Zhao Y, Dynamic performance and control strategy modification for coal-fired power unit under coal quality variation. Energy, 2021, 223: 120077

DOI

2
Liu R, Liu M, Zhao Y, Thermodynamic study of a novel lignite poly-generation system driven by solar energy. Energy, 2021, 214: 119075

DOI

3
Zhang Y L, Li J J, Liu H, Environmental, social, and economic assessment of energy utilization of crop residue in China. Frontiers in Energy, 2021, 15(2): 308–319

DOI

4
Zhang K, Liu M, Zhao Y, Entropy generation versus transition time of heat exchanger during transient processes. Energy, 2020, 200: 117490

DOI

5
Yan H, Li X, Liu M, Performance analysis of a solar-aided coal-fired power plant in off-design working conditions and dynamic process. Energy Conversion and Management, 2020, 220: 113059

DOI

6
Zou C Z, Feng H Y, Zhang Y P, Geometric optimization model for the solar cavity receiver with helical pipe at different solar radiation. Frontiers in Energy, 2019, 13(2): 284–295

DOI

7
Ye B Q, Zhang R, Cao J, Thermodynamic and economic analyses of a coal and biomass indirect coupling power generation system. Frontiers in Energy, 2020, 14(3): 590–606

DOI

8
Liu Q, Shang L L, Duan Y Y. Performance analyses of a hybrid geothermal-fossil power generation system using low-enthalpy geothermal resources. Applied Energy, 2016, 162: 149–162

DOI

9
Fateh L, Ahmed O, Amar O, Modeling and control of a permanent magnet synchronous generator dedicated to standalone wind energy conversion system. Frontiers in Energy, 2016, 10(2): 155–163

DOI

10
Liu M, Zhang X, Yang K, Optimization and comparison on supercritical CO2 power cycles integrated within coal-fired power plants considering the hot and cold end characteristics. Energy Conversion and Management, 2019, 195: 854–865

DOI

11
Wang Z, Liu M, Zhao Y, Comparison on thermodynamic characteristics of single- and double- reheat boilers under off-design working conditions and during transient processes. Applied Thermal Engineering, 2020, 179: 115620

DOI

12
Wang Z, Liu M, Zhao Y, Flexibility and efficiency enhancement for double-reheat coal-fired power plants by control optimization considering boiler heat storage. Energy, 2020, 201: 117594

DOI

13
Wang C, Liu M, Zhao Y, Dynamic modeling and operation optimization for the cold end system of thermal power plants during transient processes. Energy, 2018, 145: 734–746

DOI

14
Ahmadi M H, Ahmadi M A, Aboukazempour E, Exergetic sustainability evaluation and optimization of an irreversible Brayton cycle performance. Frontiers in Energy, 2019, 13(2): 399–410

DOI

15
Zhang H S, Zhao H B, Li Z L. Performance analysis of the coal-fired power plant with combined heat and power (CHP) based on absorption heat pumps. Journal of the Energy Institute, 2016, 89(1): 70–80

DOI

16
Wu J, Hou H, Hu E, Performance improvement of coal-fired power generation system integrating solar to preheat feedwater and reheated steam. Solar Energy, 2018, 163: 461–470

DOI

17
Rivarolo M, Cuneo A, Traverso A, Design optimisation of smart poly-generation energy districts through a model based approach. Applied Thermal Engineering, 2016, 99: 291–301

DOI

18
Bugge J, Kjær S, Blum R. High-efficiency coal-fired power plants development and perspectives. Energy, 2006, 31(10–11): 1437–1445

DOI

19
Akpan P U, Fuls W F. Application and limits of a constant effectiveness model for predicting the pressure of steam condensers at off-design loads and cooling fluid temperatures. Applied Thermal Engineering, 2019, 158: 113779

DOI

20
Bustamante J G, Rattner A S, Garimella S. Achieving near-water-cooled power plant performance with air-cooled condensers. Applied Thermal Engineering, 2016, 105: 362–371

DOI

21
Deng H, Liu J, Zheng W. Analysis and comparison on condensation performance of core tubes in air-cooling condenser. International Journal of Heat and Mass Transfer, 2019, 135: 717–731

DOI

22
Bejan A. Entropy generation minimization, exergy analysis, and the constructal law. Arabian Journal for Science and Engineering, 2013, 38(2): 329–340

DOI

23
Bejan A.Fundamentals of exergy analysis, entropy generation minimization, and the generation of flow architecture. International Journal of Energy Research, 2002, 26(7): 0–43

DOI

24
Yang B, Chen L G, Sun F R. Exergetic performance optimization of an endoreversible variable-temperature heat reservoirs intercooled regenerated Brayton cogeneration plant. Journal of the Energy Institute, 2016, 89(1): 1–11

DOI

25
d’Accadia M D, Vanoli L. Thermoeconomic optimisation of the condenser in a vapour compression heat pump. International Journal of Refrigeration, 2004, 27(4): 433–441

DOI

26
Khalifeh Soltan B, Saffar-Avval M, Damangir E. Minimizing capital and operating costs of shell and tube condensers using optimum baffle spacing. Applied Thermal Engineering, 2004, 24(17–18): 2801–2810

DOI

27
Chen L, Yang L, Du X, A novel layout of air-cooled condensers to improve thermo-flow performances. Applied Energy, 2016, 165: 244–259

DOI

28
Xia L, Liu D, Zhou L, Optimal number of circulating water pumps in a nuclear power plant. Nuclear Engineering and Design, 2015, 288: 35–41

DOI

29
Hajabdollahi H, Ahmadi P, Dincer I. Thermoeconomic optimization of a shell and tube condenser using both genetic algorithm and particle swarm. International Journal of Refrigeration, 2011, 34(4): 1066–1076

DOI

30
Gololo K V, Majozi T. On synthesis and optimization of cooling water systems with multiple cooling towers. Industrial & Engineering Chemistry Research, 2011, 50(7): 3775–3787

DOI

31
Anozie A N, Odejobi O J. The search for optimum condenser cooling water flow rate in a thermal power plant. Applied Thermal Engineering, 2011, 31(17–18): 4083–4090

DOI

32
Chuang C C, Sue D C. Performance effects of combined cycle power plant with variable condenser pressure and loading. Energy, 2005, 30(10): 1793–1801

DOI

33
O’Donovan A, Grimes R. A theoretical and experimental investigation into the thermodynamic performance of a 50 MW power plant with a novel modular air-cooled condenser. Applied Thermal Engineering, 2014, 71(1): 119–129

DOI

34
Li X, Wang N, Wang L, Identification of optimal operating strategy of direct air-cooling condenser for Rankine cycle based power plants. Applied Energy, 2018, 209: 153–166

DOI

35
Laskowski R, Smyk A, Lewandowski J, Selecting the cooling water mass flow rate for a power plant under variable load with entropy generation rate minimization. Energy, 2016, 107: 725–733

DOI

36
Haseli Y, Dincer I, Naterer G F. Optimum temperatures in a shell and tube condenser with respect to exergy. International Journal of Heat and Mass Transfer, 2008, 51(9–10): 2462–2470

DOI

37
Yang T, Wang W, Zeng D, Closed-loop optimization control on fan speed of air-cooled steam condenser units for energy saving and rapid load regulation. Energy, 2017, 135: 394–404

DOI

38
Golkar B, Naserabad S N, Soleimany F, Determination of optimum hybrid cooling wet/dry parameters and control system in off design condition: case study. Applied Thermal Engineering, 2019, 149: 132–150

DOI

39
Wang L, Yang Y, Dong C, Systematic optimization of the design of steam cycles using MINLP and differential evolution. Journal of Energy Resources Technology, 2014, 136(3): 031601

DOI

40
Chen C, Xie D, Xiong Y, Optimization of turbine cold-end system based on BP neural network and genetic algorithm. Frontiers in Energy, 2014, 8(4): 459–463

DOI

41
Demirkaya G, Besarati S, Vasquez Padilla R, Multi-objective optimization of a combined power and cooling cycle for low-grade and midgrade heat sources. Journal of Energy Resources Techno-logy, 2012, 134(3): 032002

DOI

42
Liu M, Wang S, Yan J. Operation scheduling of a coal-fired CHP station integrated with power-to-heat devices with detail CHP unit models by particle swarm optimization algorithm. Energy, 2021, 214: 119022

DOI

43
Bhattacharyya S, Pathak M, Sharifpur M, Heat transfer and exergy analysis of solar air heater tube with helical corrugation and perforated circular disc inserts. Journal of Thermal Analysis and Calorimetry, 2021, 145(3): 1019–1034

DOI

44
Fu Y, Liu M, Wang L Y, Thermo-economic optimization of the dual-pressure condenser for 700°C ultra-supercritical coal-fired power plants. In: Proceedings of the ASME 2020 Power Conference Collocated with the 2020 International Conference on Nuclear Engineering, Virtual, 2020, online, doi:10.1115/POWER2020-16302

45
Kelly S, Tsatsaronis G, Morosuk T. Advanced exergetic analysis: approaches for splitting the exergy destruction into endogenous and exogenous parts. Energy, 2009, 34(3): 384–391

DOI

46
Liu J, Hu Y, Zeng D, Optimization of an air-cooling system and its application to grid stability. Applied Thermal Engineering, 2013, 61(2): 206–212

DOI

47
Cheng X. Entropy resistance minimization: an alternative method for heat exchanger analyses. Energy, 2013, 58: 672–678

DOI

48
McCall J. Genetic algorithms for modelling and optimisation. Journal of Computational and Applied Mathematics, 2005, 184(1): 205–222

DOI

49
Ameri M, Ahmadi P, Hamidi A. Energy, exergy and exergoeconomic analysis of a steam power plant: a case study. International Journal of Energy Research, 2009, 33(5): 499–512

DOI

50
Xiong J, Zhao H, Zhang C, Thermoeconomic operation optimization of a coal-fired power plant. Energy, 2012, 42(1): 486–496

DOI

51
Bejan A, Tsatsaronis G, Moran M J. Thermal Design and Optimization. New York: John Wiley & Sons, 1995

52
Wang L. Thermo-economic evaluation, optimization and synthesis of large-scale coal-fired power plants. Dissertations for the Doctoral Degree. Berlin: Technische Universitaet Berlin (Germany), 2016

53
Wang L, Yang Y, Dong C, Parametric optimization of supercritical coal-fired power plants by MINLP and differential evolution. Energy Conversion and Management, 2014, 85: 828–838

DOI

Outlines

/