Ni nanoparticles with high thermal stability for methane dry reforming

Meng Han , Dan Guo , Xuening Zhang , Yitong Yao , Haozhe Zhang , Yifei Lu , Zelong Fu , Jing Lv , Yong Wang , Joe Yeang Cheah , Shengping Wang , Xinbin Ma

Front. Chem. Sci. Eng. ›› 2025, Vol. 19 ›› Issue (8) : 70

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Front. Chem. Sci. Eng. ›› 2025, Vol. 19 ›› Issue (8) : 70 DOI: 10.1007/s11705-025-2580-z
RESEARCH ARTICLE

Ni nanoparticles with high thermal stability for methane dry reforming

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Abstract

The upgrading of underutilized methane in shale gas with anthropogenic CO2 can produce the value-added syngas via dry reforming. Nickel-based catalysts, due to their efficiency and cost-effectiveness, have received widespread attention. However, Ni-catalyzed dry reforming of methane is usually subjected to sintering or coking-induced instability. To address these issues, a series of Al2O3-supported nickel nanoparticle catalysts with uniform sizes are synthesized by varying the calcination temperatures and applied in methane dry reforming (DRM). Ni/Al2O3-700 °C catalyst behaves better catalytic performance compared to the other catalysts, which can be attributed to its higher metal dispersion and stronger metal-support interaction. In addition, the abundant moderate-strength basic sites and optimal AlIV/AlVI ratio can promote the adsorption and activation of CO2 and suppress the deep cracking of CH4 for Ni/Al2O3-700 °C catalyst, respectively, causing the enhancement of anti-coking performance. Furthermore, combining CH4-temperature programmed surface reaction and in situ Fourier transform infrared spectroscopy demonstrates that the presence of CO2 can promote the activation of CH4 for Ni/Al2O3-700 °C catalyst, which is rate-determining step for DRM system. These findings provide valuable theoretical guidance for the rational design of Ni-based catalysts with enhanced catalytic performance.

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dry reforming of methane / nickel-based catalysts / calcination temperature / metal-support interaction

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Meng Han, Dan Guo, Xuening Zhang, Yitong Yao, Haozhe Zhang, Yifei Lu, Zelong Fu, Jing Lv, Yong Wang, Joe Yeang Cheah, Shengping Wang, Xinbin Ma. Ni nanoparticles with high thermal stability for methane dry reforming. Front. Chem. Sci. Eng., 2025, 19(8): 70 DOI:10.1007/s11705-025-2580-z

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