A kinetic model-based SOFC combined cycle power generation system for waste heat recovery

Yu Zhuang, Tong Jin, Mengting Song, Jian Du, Siwen Gu

Front. Chem. Sci. Eng. ›› 2025, Vol. 19 ›› Issue (5) : 35.

PDF(890 KB)
PDF(890 KB)
Front. Chem. Sci. Eng. ›› 2025, Vol. 19 ›› Issue (5) : 35. DOI: 10.1007/s11705-025-2536-3
RESEARCH ARTICLE

A kinetic model-based SOFC combined cycle power generation system for waste heat recovery

Author information +
History +

Abstract

Solid oxide fuel cell (SOFC) is an extremely promising technology for sustainable energy conversion and storage through highly efficient electrochemical reaction at high-temperature conditions. The existing studies commonly address the final equilibrium state of the SOFC electrode reactions, giving less consideration to the micro kinetic of electrode reactions. In this paper, a kinetic model-based SOFC combined cycle power generation system is suggested to recover multiple waste heat, which includes a Kalina cycle (KC) as the bottom cycle and a Rankine cycle (RC) as the top cycle. In devneloping the proposed system, a novel kinetic model is presented for SOFC based on the microscopic mechanism of the oxygen reduction. A dynamic stochastic programming model is established to optimize the integrated system sequentially and simultaneously, with maximum power generation taken as the objective, depending on whether the SOFC system and the KC-RC system are simultaneously optimized. In sequential optimization, the output power of SOFC-KC-RC system is 320.56 kW and it is 415.04 kW using simultaneous optimization, achieving a 29.5% increase in power generation. Further comparison with the previous reports obtained by a thermodynamic model, this work leads to a 10.8% increase in power generation, showing the promising power production performance of the developed system.

Graphical abstract

Keywords

solid oxide fuel cell / kinetic model / plug flow reactor / waste heat recovery

Cite this article

Download citation ▾
Yu Zhuang, Tong Jin, Mengting Song, Jian Du, Siwen Gu. A kinetic model-based SOFC combined cycle power generation system for waste heat recovery. Front. Chem. Sci. Eng., 2025, 19(5): 35 https://doi.org/10.1007/s11705-025-2536-3

References

[1]
Ng K H , Rahman H A , Somalu M R . Review: enhancement of composite anode materials for low-temperature solid oxide fuels. International Journal of Hydrogen Energy, 2019, 44(58): 30692–30704
CrossRef Google scholar
[2]
Lu H T , Li W , Miandoab E S , Kanehashi S , Hu G . The opportunity of membrane technology for hydrogen purification in the power to hydrogen (P2H) roadmap: a review. Frontiers of Chemical Science and Engineering, 2021, 15(3): 464–482
CrossRef Google scholar
[3]
Konysheva E Y . Reduction of CeO2 in composites with transition metal complex oxides under hydrogen containing atmosphere and its correlation with catalytic activity. Frontiers of Chemical Science and Engineering, 2013, 7(3): 249–261
CrossRef Google scholar
[4]
Manishanma S , Dutta A . Synthesis and characterization of nickel doped LSM as possible cathode materials for LT-SOFC application. Materials Chemistry and Physics, 2023, 297: 127438
CrossRef Google scholar
[5]
Park C , Kim Y H , Jeong H , Won B , Jeon H , Myung J . Development of robust YSZ thin-film electrolyte by RF sputtering and anode support design for stable IT-SOFC. Ceramics International, 2023, 49(20): 32953–32961
CrossRef Google scholar
[6]
Asghar M I , Lepikko S , Patakangas J , Halme J , Lund P D . Comparative analysis of ceramic-carbonate nanocomposite fuel cells using composite GDC/NLC electrolyte with different perovskite structured cathode materials. Frontiers of Chemical Science and Engineering, 2018, 12(1): 162–173
CrossRef Google scholar
[7]
Lim Y , Park J , Lee H , Ku M , Kim Y B . Rapid fabrication of lanthanum strontium cobalt ferrite (LSCF) with suppression of LSCF/YSZ chemical side reaction via flash light sintering for SOFCs. Nano Energy, 2021, 90: 106524
CrossRef Google scholar
[8]
Chan S H , Chen X J , Khor K A . Cathode micromodel of solid oxide fuel cell. Journal of the Electrochemical Society, 1997, 151: 134–140
[9]
Pakalapati S , Gerdes K , Finklea H , Gong M , Liu X , Celik I . Micro scale dynamic modeling of LSM/YSZ composite cathodes. Solid State Ionics, 2014, 258: 45–60
CrossRef Google scholar
[10]
Yang T , Liu J , Finklea H O , Abernathy H , Hackett G A . Multi-physics simulation of SOFC button cell with multi-step charge transfer model in composite LSM/YSZ cathode. Journal of the Electrochemical Society, 2017, 78: 2699–2709
[11]
Banerjee A , Deutschmann O . Elementary kinetics of the oxygen reduction reaction on LSM-YSZ composite cathodes. Journal of Catalysis, 2017, 346: 30–49
CrossRef Google scholar
[12]
Zhang Y , Wu S , Cui D , Yoon S , Bae Y , Park B , Wu Y , Zhou F , Pan C , Xiao R . Energy and CO2 emission analysis of a bio-energy with CCS system: biomass gasification-solid oxide fuel cell-mini gas turbine-CO2 capture. Fuel Processing Technology, 2022, 238: 107476
CrossRef Google scholar
[13]
Er-rbib H , Kezibri N , Bouallou C . Performance assessment of a power-to-gas process based on reversible solid oxide cell. Frontiers of Chemical Science and Engineering, 2018, 12(4): 697–707
CrossRef Google scholar
[14]
Pianko-Oprych P , Palus M . Simulation of SOFCs based power generation system using Aspen. Polish Journal of Chemical Technology, 2017, 19(4): 8–15
CrossRef Google scholar
[15]
Veluswamy G K , Laycock C J , Shah K , Ball A S , Guwy A J , Dinsdale R M . Biohythane as an energy feedstock for solid oxide fuel cells. International Journal of Hydrogen Energy, 2019, 44(51): 27896–27906
CrossRef Google scholar
[16]
Milewski J , Szczęśniak A , Szabłowski Ł . A proton conducting solid oxide fuel cell-implementation of the reduced order model in available software and verification based on experimental data. Journal of Power Sources, 2021, 502: 229948
CrossRef Google scholar
[17]
Saebea D , Arpornwichanop A , Patcharavorachot Y . Thermodynamic analysis of a proton conducting SOFC integrated system fuelled by different renewable fuels. International Journal of Hydrogen Energy, 2021, 46(20): 11445–11457
CrossRef Google scholar
[18]
Xie D , Ling A , Yan D , Jia L , Chi B , Pu J , Li J . A comparative study on the composite cathodes with proton conductor and oxygen ion conductor for proton-conducting solid oxide fuel cell. Electrochimica Acta, 2020, 344: 136143
CrossRef Google scholar
[19]
Wang Z , Chen H , Xia R , Han F , Ji Y , Cai W . Energy, exergy and economy (3E) investigation of a SOFC-GT-ORC waste heat recovery system for green power ships. Thermal Science and Engineering Progress, 2022, 32: 101342
CrossRef Google scholar
[20]
Chitgar N , Moghimi M . Design and evaluation of a novel multi-generation system based on SOFC-GT for electricity, fresh water and hydrogen production. Energy, 2020, 197: 117162
CrossRef Google scholar
[21]
Tera I , Zhang S , Liu G . A conceptual hydrogen, heat and power polygeneration system based on biomass gasification, SOFC and waste heat recovery units: energy, exergy, economic and emergy (4E) assessment. Energy, 2024, 295: 131015
CrossRef Google scholar
[22]
Song M , Zhuang Y , Zhang L , Li W , Du J , Shen S . Thermodynamic performance assessment of SOFC-RC-KC system for multiple waste heat recovery. Energy Conversion and Management, 2021, 245: 114579
CrossRef Google scholar
[23]
Xu J , Froment G F . Methane steam reforming, methanation and water-gas shift: 1. Intrinsic kinetics. AIChE Journal, 1989, 35(1): 88–96
CrossRef Google scholar
[24]
Li W , Zhuang Y , Liu L , Zhang L , Du J . Process evaluation and optimization of methanol production from shale gas based on kinetics modeling. Journal of Cleaner Production, 2020, 274: 123153
CrossRef Google scholar
[25]
Verda V , Quaglia M C . Solid oxide fuel cell systems for distributed power generation and cogeneration. International Journal of Hydrogen Energy, 2008, 33(8): 2087–2096
CrossRef Google scholar
[26]
Khater A M , Soliman A , Ahmed T S , Ismail I M . Power generation in white cement plants from waste heat recovery using steam-organic combined Rankine cycle. Case Studies in Chemical and Environmental Engineering, 2021, 4: 100138
CrossRef Google scholar
[27]
Yue T , Lior N . Thermodynamic analysis of hybrid Rankine cycles using multiple heat sources of different temperatures. Applied Energy, 2018, 222: 564–583
CrossRef Google scholar
[28]
Zhang H , Li M , Feng Y , Xi H , Hung T . Assessment and working fluid comparison of steam Rankine cycle-Organic Rankine cycle combined system for severe cold territories. Case Studies in Thermal Engineering, 2021, 28: 101601
CrossRef Google scholar
[29]
Zhu S , Deng K , Qu S . Energy and exergy analyses of a bottoming Rankine cycle for engine exhaust heat recovery. Energy, 2013, 58: 448–457
CrossRef Google scholar
[30]
Nazari N , Heidarnejad P , Porkhial S . Multi-objective optimization of a combined steam-Organic Rankine cycle based on exergy and exergo-economic analysis for waste heat recovery application. Energy Conversion and Management, 2016, 127: 366–379
CrossRef Google scholar
[31]
Mashadi B , Kakaee A , Horestani A J . Low-temperature Rankine cycle to increase waste heat recovery from the internal combustion engine cooling system. Energy Conversion and Management, 2019, 182: 451–460
CrossRef Google scholar
[32]
Köse Ö , Koç Y , Yağlı H . Performance improvement of the bottoming steam Rankine cycle (SRC) and Organic Rankine cycle (ORC) systems for a triple combined system using gas turbine (GT) as topping cycle. Energy Conversion and Management, 2020, 211: 112745
CrossRef Google scholar
[33]
Cheng Z , Wang J , Yang P , Wang Y , Chen G , Zhao P , Dai Y . Comparison of control strategies and dynamic behaviour analysis of a Kalina cycle driven by a low-grade heat source. Energy, 2022, 242: 122958
CrossRef Google scholar
[34]
Singh O K . Application of Kalina cycle for augmenting performance of bagasse-fired cogeneration plant of sugar industry. Fuel, 2020, 267: 117176
CrossRef Google scholar
[35]
Wang Y , Tang Q , Wang M , Feng X . Thermodynamic performance comparison between ORC and Kalina cycles for multi-stream waste heat recovery. Energy Conversion and Management, 2017, 143: 482–492
CrossRef Google scholar
[36]
Fallah M , Mahmoudi S M S , Yari M . Advanced exergy analysis for an anode gas recirculation solid oxide fuel cell. Energy, 2017, 141: 1097–1112
CrossRef Google scholar
[37]
Yu H , Eason J , Biegler L T , Feng X . Process integration and superstructure optimization of Organic Rankine cycles (ORCs) with heat exchanger network synthesis. Computers & Chemical Engineering, 2017, 107: 257–270
CrossRef Google scholar

Acknowledgements

This work was financially supported by the financial support provided by the National Natural Science Foundation of China (Grant Nos. 22008023, and 22178045) and Fundamental Research Funds for the Central Universities (Grant No. DUT21RC(3)109).

Competing interests

The authors declared that they have no competing interests.

Nomenclature

Notations in formulation
Dϕ effective diffusivity
i current density
L length
n molar flow rate
P pressure/percolation probability
Q vaporizing fraction
QSOA heat load of hot streams
QSIA heat load of cold streams
s surface area
Sϕ net source term
T temperature
VC produced cell voltage
Vcon concentration overvoltage
Vloss voltage loss
Vohm ohmic overvoltage
Vact activation loss
VR ideal reversible voltage
Wstack net power generation
ΔT minimum heat transfer approach temperature
ε volume fraction
ϕ species concentration
Subscript
i hot streams
j cold streams
Superscript
in inlet
out outlet
p pinch candidate

RIGHTS & PERMISSIONS

2025 Higher Education Press
AI Summary AI Mindmap
PDF(890 KB)

Accesses

Citations

Detail

Sections
Recommended

/