Modelling the adhesion enhancement at the wheel–rail interface: the role of surface roughness and plastic deformation during rail sanding operation

Bin Zhang , Roger Lewis , Sadegh Nadimi

Railway Engineering Science ›› : 1 -16.

PDF
Railway Engineering Science ›› :1 -16. DOI: 10.1007/s40534-025-00418-z
Article
research-article

Modelling the adhesion enhancement at the wheel–rail interface: the role of surface roughness and plastic deformation during rail sanding operation

Author information +
History +
PDF

Abstract

Efficient train operation relies on optimal traction at the wheel–rail interface, which can be compromised by factors such as water and/or contamination (e.g. leaf, sand, oil, and surface abrasion debris). This study introduces a finite element model to assess adhesion enhancement at the wheel–rail interface, with a focus on the impact of sand particles during the sanding process. Surface roughness is initially introduced to quantify its effect on adhesion, followed by the inclusion of rail plastic deformation. By integrating these two factors, the model provides a comprehensive framework for evaluating the complex mechanisms influencing adhesion at the wheel–rail interface, particularly in real-world train operations where surface conditions interact with contaminants such as sand fragments. This approach addresses the existing gap in understanding how rail surface condition and rail plastic deformation contribute to adhesion enhancement during the sanding process, offering new insights for optimising railway maintenance strategies.

Keywords

Wheel–rail adhesion / Particle breakage / Surface roughness / Plastic deformation / Finite element model / Cohesive interface elements

Cite this article

Download citation ▾
Bin Zhang, Roger Lewis, Sadegh Nadimi. Modelling the adhesion enhancement at the wheel–rail interface: the role of surface roughness and plastic deformation during rail sanding operation. Railway Engineering Science 1-16 DOI:10.1007/s40534-025-00418-z

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Chen H. Review of various influencing factors and improvement measures on wheel-rail adhesion. Wear, 2024, 550(551 205283

[2]

Zhu Y, Olofsson U, Persson K. Investigation of factors influencing wheel–rail adhesion using a mini-traction machine. Wear, 2012, 292–293: 218-231

[3]

Beagley TM, McEwen IJ, Pritchard C. Wheel/rail adhesion—the influence of railhead debris. Wear, 1975, 331): 141-152

[4]

Broster M, Pritchard C, Smith DA. Wheel/rail adhesion: its relation to rail contamination on British railways. Wear, 1974, 29(3): 309-321

[5]

Tao G, Wen Z, Jin Xet al.. Polygonisation of railway wheels: a critical review. Railw Eng Sci, 2020, 28(4): 317-345

[6]

Wang WJ, Zhang HF, Wang HYet al.. Study on the adhesion behavior of wheel/rail under oil, water and sanding conditions. Wear, 2011, 271(9/10): 2693-2698

[7]

Buckley-Johnstone LE, Trummer G, Voltr Pet al.. Full-scale testing of low adhesion effects with small amounts of water in the wheel/rail interface. Tribol Int, 2020, 141 105907

[8]

Ishizaka K, Lewis SR, Lewis R. The low adhesion problem due to leaf contamination in the wheel/rail contact: bonding and low adhesion mechanisms. Wear, 2017, 378(379): 183-197

[9]

Skipper WA, Chalisey A, Lewis R. A review of railway sanding system research: wheel/rail isolation, damage, and particle application. Proc Inst Mech Eng Part F J Rail Rapid Transit, 2020, 234(6): 567-583

[10]

Skipper WA, Chalisey A, Lewis R. A review of railway sanding system research: adhesion restoration and leaf layer removal. Tribol Mater Surf Interfaces, 2018, 12(4): 237-251

[11]

Magel EE, Kalousek J. The application of contact mechanics to rail profile design and rail grinding. Wear, 2002, 253(1–2): 308-316

[12]

Uhlmann E, Lypovka P, Hochschild Let al.. Influence of rail grinding process parameters on rail surface roughness and surface layer hardness. Wear, 2016, 366(367): 287-293

[13]

Wang Y, Xiao H, Zhang Zet al.. The formation, development and classification of rail corrugation: a survey on Chinese metro. Railw Eng Sci, 2025, 33(1): 43-61

[14]

Mesaritis M, Shamsa M, Cuervo Pet al.. A laboratory demonstration of rail grinding and analysis of running roughness and wear. Wear, 2020, 456(457 203379

[15]

Mesaritis M, Santa JF, Molina LFet al.. Post-field grinding evaluation of different rail grades in full-scale wheel/rail laboratory tests. Tribol Int, 2023, 177 107980

[16]

Lundmark J, Kassfeldt E, Hardell Jet al.. The influence of initial surface topography on tribological performance of the wheel/rail interface during rolling/sliding conditions. Proc Inst Mech Eng Part F J Rail Rapid Transit, 2009, 2232): 181-187

[17]

Wang P, Liang H, Jiang Let al.. Effect of nanoscale surface roughness on sliding friction and wear in mixed lubrication. Wear, 2023, 530(531 204995

[18]

Tomlinson K, Fletcher DI, Lewis R. Measuring material plastic response to cyclic loading in modern rail steels from a minimal number of twin-disc tests. Proc Inst Mech Eng Part F J Rail Rapid Transit, 2021, 23510): 1203-1213

[19]

Zhao X, Li Z. A three-dimensional finite element solution of frictional wheel–rail rolling contact in elasto-plasticity. Proc Inst Mech Eng Part J J Eng Tribol, 2015, 229(1): 86-100

[20]

Meyer KA, Skrypnyk R, Pletz M. Efficient 3D finite element modeling of cyclic elasto-plastic rolling contact. Tribol Int, 2021, 161 107053

[21]

Pletz M, Daves W, Yao Wet al.. Multi-scale finite element modeling to describe rolling contact fatigue in a wheel–rail test rig. Tribol Int, 2014, 80: 147-155

[22]

Pletz M, Meyer KA, Künstner Det al.. Cyclic plastic deformation of rails in rolling/sliding contact–quasistatic FE calculations using different plasticity models. Wear, 2019, 436(437 202992

[23]

Vo KD, Tieu AK, Zhu HTet al.. A 3D dynamic model to investigate wheel–rail contact under high and low adhesion. Int J Mech Sci, 2014, 85: 63-75

[24]

Spiryagin M, Bernal E, Oldknow Ket al.. Implementation of roughness and elastic-plastic behavior in a wheel-rail contact modeling for locomotive traction studies. Wear, 2023, 532533 205115

[25]

Zhou H, Wang Z, Wang Qet al.. Dynamic models and analysis of key factors influencing stick–slip vibration in disc brake system. Railw Eng Sci, 2025

[26]

Arias-Cuevas O, Li Z, Lewis R. A laboratory investigation on the influence of the particle size and slip during sanding on the adhesion and wear in the wheel–rail contact. Wear, 2011, 2711–2): 14-24

[27]

Arias-Cuevas O, Li Z, Lewis Ret al.. Laboratory investigation of some sanding parameters to improve the adhesion in leaf-contaminated wheel–rail contacts. Proc Inst Mech Eng Part F: J Rail Rapid Transit, 2010, 224(3): 139-157

[28]

Maramizonouz S, Nadimi S, Skipper Wet al.. CFD–DEM modelling of particle entrainment in wheel–rail interface: a parametric study on particle characteristics. Railw Eng Sci, 2025, 33(2): 259-270

[29]

Skipper WA, Nadimi S, Chalisey Aet al.. Particle characterisation of rail sands for understanding tribological behaviour. Wear, 2019, 432–433 202960

[30]

Zhang B, Nadimi S, Lewis R. Modelling the adhesion enhancement induced by sand particle breakage at the wheel-rail interface. Wear, 2024, 538(539 205232

[31]

Aboura Z (1993) Etude du processus de délaminage mode I, mode II et mode mixte (I+II) de matériaux composites à renforts tissés à différentes vitesses de solicitation (Study of the mode I, mode II, and mixed-mode (I+II) delamination process in woven reinforcement composite materials at different loading rates). These de doctorat, Université de Technologie de Compiègne

[32]

European Committee for Standardization (2012) Railway applications—track acceptance of works. Part 3: acceptance of rail grinding, milling and planning work in tracks (BS EN 13231-3). London, BSI-British Standards Institution

[33]

Skipper W, Nadimi S, Lewis R (2021) Sand consist changes for improved track circuit performance (COF-UOS-03). Newcastle University. https://www.rssb.co.uk/en/research-catalogue/CatalogueItem/COF-UOS-03 . Accessed 15 Dec 2024

[34]

Zhang B, Nadimi S, Eissa Aet al.. Modelling fracturing process using cohesive interface elements: theoretical verification and experimental validation. Constr Build Mater, 2023, 365 130132

[35]

Chaboche JL. Constitutive equations for cyclic plasticity and cyclic viscoplasticity. Int J Plast, 1989, 53): 247-302

Funding

China Scholarship Council – Newcastle University Scholarships

Engineering and Physical Sciences Research Council(EP/V053655/1)

RIGHTS & PERMISSIONS

The Author(s)

PDF

3

Accesses

0

Citation

Detail

Sections
Recommended

/