Zero-emission traction for rail
Colin Cole , Maksym Spiryagin , Qing Wu , Esteban Bernal Arango , Chris Bosomworth
Railway Engineering Science ›› 2025, Vol. 33 ›› Issue (3) : 359 -378.
Zero-emission traction for rail
Replacing the energy density and convenience of diesel fuel for all forms of fossil fuel-powered trains presents significant challenges. Unlike the traditional evolutions of rail which has largely self-optimised to different fuels and cost structures over 150 years, the challenges now present with a timeline of just a few decades. Fortunately, unlike the mid-1800s, simulation and modelling tools are now quite advanced and a full range of scenarios of operations and train trips can be simulated before new traction systems are designed. Full trip simulations of large heavy haul trains or high speed passenger trains are routinely completed controlled by emulations of human drivers or automated control systems providing controls of the “virtual train”. Recent developments in digital twins can be used to develop flexible and dynamic models of passenger and freight rail systems to support the new complexities of decarbonisation efforts. Interactions between many different traction components and the train multibody system can be considered as a system of systems. Adopting this multi-modelling paradigm enables the secure and integrated interfacing of diverse models. This paper demonstrates the application of the multi-modelling approach to develop digital twins for rail decarbonisation traction and it presents physics-based multi-models that include key components required for studying rail decarbonisation problems. Specifically, the challenge of evaluating zero-emission options is addressed by adding further layers of modelling to the existing fully detailed multibody dynamics simulations. The additional layers detail control options, energy storage, the alternate traction system components and energy management systems. These traction system components may include both electrical system and inertia dynamics models to accurately represent the driveline and control systems. This paper presents case study examples of full trip scenarios of both long haul freight trains and higher speed passenger trains. These results demonstrate the many complex scenarios that are difficult to anticipate. Flowing on from this, risks can be assessed and practical designs of zero-emission systems can be proposed along with the required recharging or refuelling systems.
Locomotive / Virtual train / Simulation / Digital twin / Traction / Braking / Energy / Storage
| [1] |
Trakimavičius L (2021) Synthetic fuels can bolster energy security in the Baltic region. EurActiv. https://www.euractiv.com/section/eet/opinion/bolstering-baltic-security-through-energy-innovation/. Accessed 6 Oct 2021 |
| [2] |
Mitsubishi Power (2024) Turbines driven purely by hydrogen in the pipeline. https://www.nature.com/articles/d42473-020-00545-7. Accessed 31 May 2025 |
| [3] |
Mitsubishi Heavy Industries Group (2024) Hydrogen gas turbine. https://solutions.mhi.com/power/decarbonization-technology/h-25-gas-turbines/. Accessed 31 May 2025 |
| [4] |
Siemens Energy (2024) Showcasing a future energy system with hydrogen turbines. https://www.siemens-energy.com/global/en/home/products-services/solutions-usecase/hydrogen/zehtc.html. Accessed 31 May 2025 |
| [5] |
Barbosa FC (2024) Hydrogen powered rail traction technology review—the pathways to reduce the rail environmental footprint. In: 2024 Joint Rail Conference, May 13–15, Columbia, pp JRC2024–124729 |
| [6] |
U.S. Department of Transportation (2024) Number of trucks, locomotives, rail cars, and vessels. https://www.bts.gov/browse-statistical-products-and-data/freight-facts-and-figures/number-trucks-locomotives-rail-cars. Accessed 31 May 2025 |
| [7] |
China Railway (2022) Number of locomotives: national railway. https://www.ceicdata.com/en/china/railway-number-of-locomotive-passenger-car-truck-and-container/cn-railway-no-of-locomotive-national-railway. Accessed 31 May 2025 |
| [8] |
Table Media (2024) Almost all diesel trains will be replaced by hydrogen. https://table.media/en/china/feature/hydrogen-trains-replace-almost-all-chinese-diesel-trains/. Accessed 31 May 2025 |
| [9] |
RailTech (2024) Over half of EU locomotives still run on diesel: the road to net zero. https://www.railtech.com/rolling-stock/2023/05/09/over-50-of-eu-locomotives-still-run-on-diesel- |
| [10] |
|
| [11] |
|
| [12] |
|
| [13] |
|
| [14] |
|
| [15] |
|
| [16] |
|
| [17] |
Progress Rail (2022) EMD® Joule battery electric locomotives. https://www.progressrail.com/en/Segments/Locomotive/Locomotives/FreightLocomotives/EMDJoule.html. Accessed 31 May 2025 |
| [18] |
Wabtec Corporation (2023) Battery electric locomotive technology FLXdrive. https://www.wabteccorp.com/locomotive, https://www.wabteccorp.com/locomotive/alternative-fuel-locomotives/FLXdrive. Accessed 31 May 2025 |
| [19] |
|
| [20] |
Graessler I, Hentze J, Bruckmann T (2018) V-models for interdisciplinary systems engineering. In: Proceedings of the DESIGN 2018 15th international design conference, Croatia, pp 747–756 |
| [21] |
Gausemeier J, Moehringer S (2003) New guideline VDI 2206—a flexible procedure model for the design of mechatronic systems. In: Proceedings of 14th international conference on engineering design (ICED 03). Stockholm, pp DS31_1149FPB |
| [22] |
|
| [23] |
|
| [24] |
|
| [25] |
|
| [26] |
|
| [27] |
Cole C, Spiryagin M, Wu Q et al (2023) Zero carbon energy storage options for intermodal freight trains. In: Proceedings of the Conference on Railway Excellence 2023, Melbourne, pp 526–537 |
| [28] |
|
| [29] |
Cole C, Bosomworth R, Hayman GC (2003) Control system for operating long vehicles. United States Patent No. 7359770 |
| [30] |
|
| [31] |
Duncan IB, Webb PA (1989) The longitudinal behaviour of heavy haul trains using remote locomotives. In: Proceedings of the 4th international heavy Haul conference, Brisbane pp 587–590 |
| [32] |
Jolly BJ, Sismey BG (1989) Doubling the length of coals trains in the Hunter Valley. In: Proceedings of the 4th international heavy haul conference, Brisbane, pp 579–583 |
| [33] |
Van Der Meulen RD (1989) Development of train handling techniques for 200 car trains on the Ermelo-Richards Bay line. In: Proceedings of the 4th international heavy haul conference. Brisbane, pp 574–578 |
| [34] |
El-Sibaie M (1993) Recent advancements in buff and draft testing techniques. In: Proceedings of the 1993 IEEE/ASME joint railroad conference, Pittsburgh, pp 115–119 |
| [35] |
|
| [36] |
|
| [37] |
|
| [38] |
|
| [39] |
|
| [40] |
|
| [41] |
Association of American Railroads (2017) Standard RP-548: locomotive rating and train/track resistance (revised 2001). Standards and Recommended Practices, Section M, Locomotives and Locomotive Interchange Equipment, Washington |
| [42] |
American Railway Engineering and Maintenance-of-Way Association (2015) Manual for railway engineering, Lanham |
| [43] |
Szanto F (2016) Rolling resistance revisited. In: Conference on railway excellence, Melbourne, pp 628–633 |
| [44] |
|
| [45] |
|
| [46] |
|
| [47] |
Tian Y (2015) Locomotive traction and rail wear control. Dissertation, University of Queensland |
| [48] |
Spiryagin V (2004) Improvement of dynamic interaction between the locomotive and railway track. Dissertation, East Ukrainian National University (in Russian) |
| [49] |
|
| [50] |
|
| [51] |
|
| [52] |
|
| [53] |
|
| [54] |
Rail Industry Safety & Standards Board (RISSB). AS 7509:2017 Rolling stock—dynamic behaviour. Brisbane |
| [55] |
|
| [56] |
Spiryagin M, Szanto F, Oldknow K et al (2022) Advanced modelling and performance evaluation of hydrogen-powered heavy haul locomotive. In: 2022 Joint rail conference, virtual, online, pp JRC2022–78005 |
| [57] |
Lawson LJ, Cook LM (1979) Wayside energy storage study: Volume IV—dual mode locomotive: preliminary design study. US Department of Transportation, Washington DC |
| [58] |
|
| [59] |
Spiryagin M, Wolfs P, Wu Q et al (2020) Rapid charging energy storage system for a hybrid freight locomotive. In: 2020 Joint Rail Conference. St. Louis, pp JRC2020–8017 |
| [60] |
|
| [61] |
Spiryagin M, Wu Q, Bosomworth C et al (2019) Understanding the impact of high traction hybrid locomotive designs on heavy haul train performance. In: Proceedings of the AusRAIL PLUS conference, Sydney, pp 1–12 |
| [62] |
|
| [63] |
Scown B, Roach D, Wilson P (2000) Freight train driving strategies developed for undulating track through train dynamics research. In: Proceedings of the conference on railway engineering, Adelaide, pp 27.1–27.12 |
| [64] |
Simson S, Cole C, Wilson P (2002) Evaluation and training of train drivers during normal train operations. In: Proceedings of the conference on railway engineering; Wollongong, pp 329 –336 |
| [65] |
|
| [66] |
Cole C, Spiryagin M, Hayman M et al (2023) Next generation train control—beyond 40000 tonnes. In: The 12th International Heavy Haul Association Conference, Rio de Janeiro |
| [67] |
H2 Hauler (2024) Transporting hydrogen into a clean energy future. https://www.h2hauler.com.au/type-1-storage-transport-2/. Accessed 31 May 2025 |
| [68] |
U.S. Department of Energy (2017) Hydrogen storage fact sheet, DOE/EE-1552. Washington DC |
The Author(s)
/
| 〈 |
|
〉 |