Recent progress of using carbon fiber in reinforcing cement-based composite and their enlightenment for oil-well cement future

Zehua Chen , Wenjian Yue , Chengwen Wang

Petroleum ›› 2025, Vol. 11 ›› Issue (5) : 568 -586.

PDF (54649KB)
Petroleum ›› 2025, Vol. 11 ›› Issue (5) :568 -586. DOI: 10.1016/j.petlm.2025.09.002
Review Article
research-article
Recent progress of using carbon fiber in reinforcing cement-based composite and their enlightenment for oil-well cement future
Author information +
History +
PDF (54649KB)

Abstract

The incorporation of fibers represents a crucial technique for improving the mechanical properties and other relevant characteristics of cement-based composites (CBC), including concrete, cement mortar, and oil-well cement. Especially, carbon fiber (CF) has a great potential for reinforcing oil-well cement due to its high strength, modulus, stiffness, high temperature, corrosion and fatigue resistance as well as chemical stability. There is a huge amount of waste CFs all over the world which show better perfor-mance in cement industry, while their reuse will realize waste recovery (good environment impact) and greatly reduce cost. This review paper presents the recent progress of using CF in enhancing mechanical properties of CBC. We put high emphasis on the CF surface modifica cation for reinforcing bond strength at the cement/CF interface. Comprehensive discussion with respect to effects of CF and modified ed CF on CBC properties is performed. The key properties of CBC examined in this study encompass mechanical characteristics (compressive strength, flexural strength, and tensile strength), dimensional stability (shrinkage behavior), durability indicators (water absorption and permeability), and fracture-related properties (toughness, crack resistance, and impact performance). Thus, suggestions are given for the future study and application of CF in oil-well cement.

Keywords

Oil-well cement / Carbon fiber / Mechanical properties / Reinforcing material

Cite this article

Download citation ▾
Zehua Chen, Wenjian Yue, Chengwen Wang. Recent progress of using carbon fiber in reinforcing cement-based composite and their enlightenment for oil-well cement future. Petroleum, 2025, 11(5): 568-586 DOI:10.1016/j.petlm.2025.09.002

登录浏览全文

4963

注册一个新账户 忘记密码

CRediT authorship contribution statement

Zehua Chen: Writing - original draft, Investigation. Wenjian Yue: Writing - review & editing, Writing - original draft, Investigation. Chengwen Wang: Resources, Data curation.

Declaration of competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influe uence the work reported in this paper.

Acknowledgements

The authors greatly acknowledge the financial supports from the Major Program of National Natural Science Foundation of China (No. 51991361), National Natural Science Foundation of China (No. U1762212, No. 52074329), Program for Changjiang Scholars and Innovative Research Team in University (IRT_14R58), and Innovative Project of China University of Petroleum YCX2019013.

References

[1]

A. Adesina, Performance of cementitious composites reinforced with chopped basalt fibres-An overview, Constr. Build. Mater. 266 (2021) 120970.

[2]

A. Belli, A. Mobili, T. Bellezze, F. Tittarelli, Commercial and recycled carbon/steel fibers for fiber-reinforced cement mortars with high electrical conductivity, Cement Concr. Compos. 109 (2020) 103569.

[3]

M. Mastali, A. Dalvand, A. Sattarifard, The impact resistance and mechanical properties of the reinforced self-compacting concrete incorporating recycled CFRP fiber with different lengths and dosages, Composites, Part B 112 (2017) 74-92.

[4]

S. Feng, H. Xiao, J. Geng, Bond strength between concrete substrate and repair mortar: effect of fibre stiffness and substrate surface roughness, Cement Concr. Compos. 114 (2020) 103746.

[5]

A. Akbar, K.M. Liew, Assessing recycling potential of carbon fiber reinforced plastic waste in production of eco-effici ent cement-based materials, J. Clean. Prod. 274 (2020) 123001.

[6]

H. Li, D. Zhao, M. Liebscher, B. Yin, J. Yang, M. Kaliske, V. Mechtcherine, An experimental and numerical study on the age depended bond-slip behavior between nano-silica modified ed carbon fibers and cementitious matrices, Cement Concr. Compos. 128 (2022) 104416.

[7]

Z. Xu, X. Wu, Y. Sun, Y. Jiao, J. Li, L. Chen, L. Lu, Surface modifica tion of carbon fiber by redox-induced graft polymerization of acrylic acid, J. Appl. Polym. Sci. 108 (2008) 1887-1892.

[8]

J. Li, F.F. Sun, The effect of nitric acid oxidization treatment on the interface of carbon fiber-reinforced thermoplastic polystyrene composite, Polym.-Plast. Technol. Eng. 48 (2009) 711-715.

[9]

E. Pamula, P.G. Rouxhet, Bulk and surface chemical functionalities of type III PAN-based carbon fibres, Carbon 41 (2003) 1905-1915.

[10]

H. Guo, Y.D. Huang, L.H. Meng, L. Liu, D.P. Fan, D.X. Liu, Interface property of carbon fibers/epoxy resin composite improved by hydrogen peroxide in supercritical water, Mater. Lett. 63 (2009) 1531-1534.

[11]

A. Vedrtnam, S.P. Sharma, Study on the performance of different nano-species used for surface modifica tion of carbon fiber for interface strength-ening, Composites Part A 125 (2019) 105509.

[12]

M. Lu, H. Xiao, M. Liu, X. Li, H. Li, L. Sun, Improved interfacial strength of SiO2 coated carbon fiber in cement matrix, Cement Concr. Compos. 91 (2018) 21-28.

[13]

Y. Li, X. Guo, J. Yang, M. Li, Preparation of Nano-SiO2/Carbon fiber-reinforced concrete and its influe uence on the performance of oil well cement, Int. J. Polym. Sci. (2019) 9, 2783018.

[14]

H. Qian, A. Bismarck, E.S. Greenhalgh, M.S.P. Shaffer, Carbon nanotube grafted carbon fibres: a study of wetting and fibre fragmentation, Composites Part A 41 (2010) 1107-1114.

[15]

J. Zhao, L. Liu, Q. Guo, J. Shi, G. Zhai, J. Song, Growth of carbon nanotubes on the surface of carbon fibers, Carbon 46 (2) (2008) 380-383.

[16]

S. Zhu, C.-H. Su, S.L. Lehoczky, I. Muntele, D. Ila, Carbon nanotube growth on carbon fibers, Diam. Relat. Mater. 12 (2003) 1825-1828.

[17]

Z-G. Zhao, L-J. Ci, H-M. Cheng, J-B. Bai, The growth of multi-walled carbon nanotubes with different morphologies on carbon fibers, Carbon 43 (3) (2005) 663-665.

[18]

X. He, F. Zhang, R. Wang, W. Liu, Preparation of a carbon nanotube/carbon fiber multi-scale reinforcement by grafting multi-walled carbon nanotubes onto the fibers, Carbon 45 (13) (2007) 2559-2563.

[19]

L. Zheng, Y. Wang, J. Qin, X. Wang, R. Lu, C. Qu, Scalable manufacturing of carbon nanotubes on continuous carbon fibers surface from chemical vapor deposition, Vacuum (2018) 15284-15290.

[20]

Q. Song, K. Li, H. Li, C. Ren, Grafting straight carbon nanotubes radially onto carbon fibers and their effect on the mechanical properties of carbon/carbon composites, Carbon 50 (10) (2012) 3949-3952.

[21]

Q. Zhang, J. Liu, R. Sager, L. Dai, J. Baur, Hierarchical composites of carbon nanotubes on carbon fiber: influe uence of growth condition on fiber tensile properties, Compos. Sci. Technol. 69 (5) (2009) 594-601.

[22]

L.J. Ci, Z.G. Zhao, J.B. Bai, Direct growth of carbon nanotubes on the surface of ceramic fibers, Carbon 43 (4) (2005) 883-886.

[23]

J. Guo, C. Lu, F. An, S. He, Preparation and characterization of carbon nanotubes/carbon fiber hybrid material by ultrasonically assisted electrophoretic deposition, Mater. Lett. 66 (1) (2012) 382-384.

[24]

E. Moaseri, M. Karimi, M. Maghrebi, M. Baniadam, Fabrication of multi-walled carbon nanotube-carbon fiber hybrid material via electrophoretic deposition followed by pyrolysis process, Composites 60 (2014) 8-14.

[25]

E. Moaseri, M. Karimi, M. Maghrebi, M. Baniadam, Two-fold enhancement in tensile strength of carbon nanotube-carbon fiber hybrid epoxy composites through combination of electrophoretic deposition and alternating electric field, Int. J. Solid Struct. 51 (3-4) (2014) 774-785.

[26]

L.Y. Yirong, E.G. Gregory, H.A. Sodano, Increased interface strength in carbon fiber composites through a ZnO nanowire interphase, Adv. Funct. Mater. 19 (2009) 2654-2660.

[27]

N. Masghouni, Hybrid Carbon fiber/ZnO Nanowires Polymeric Composite for Structural and Energy Harvesting Applications, Virginia Polytechnic Institute and State University, 2014. Ph. D. Thesis.

[28]

M.H. Malakooti, B.A. Patterson, H.S. Hwang, H.A. Sodano, ZnO nanowire interfaces for high strength multifunctional composites with embedded energy harvesting, Energy Environ. Sci. 9 (2016) 634-643.

[29]

K.-B. Hung, J. Li, Q. Fan, Z.-H. Chen, The enhancement of carbon fiber modified ed with electropolymer coating to the mechanical properties of epoxy resin composites, Composites Part A 39 (2008) 1133-1140.

[30]

H. Li, M. Liebscher, M. Ranjbarian, S. Hempel, L. Tzounis, C. Schröfla a, V. Mechtcherine, Electrochemical modifica tion of carbon fiber yarns in cementitious pore solution for an enhanced interaction towards concrete matrices, Appl. Surf. Sci. 487 (2019) 52-58.

[31]

J. Gulyás, E. Földes, A. Lázárc, B. Pukánszky, Electrochemical oxidation of carbon fibres: surface chemistry and adhesion, Composites Part A 32 (2001) 353-360.

[32]

J. Liu, Y. Tian, Y. Chen, J. Liang, Interfacial and mechanical properties of carbon fibers modified ed by electrochemical oxidation in (NH4HCO3)/(NH4)2C2O4·H2O aqueous compound solution, Appl. Surf. Sci. 256 (2010) 6199-6204.

[33]

H. Cao, Y. Huang, Z. Zhang, J. Sun, Uniform modifica tion of carbon fibers surface in 3-D fabrics using intermittent electrochemical treatment, Compos. Sci. Technol. 65 (2005) 1655-1662.

[34]

C.U. Pittman JR., W. He S.D. Gardner, Oxygen plasma and isobutylene plasma treatments of carbon fibers: determination of surface functionality and effects on composity properties, Carbon 36 (1-2) (1998) 25-37.

[35]

K.-F. Köster, P. Schwartz, Infuence of acetylene plasma treatment on the torsional fatigue of carbon-fibe ber-reinforced composite strands, Compos. Sci. Technol. 60 (2000) 2005-2010.

[36]

H. Lee, I. Ohsawa, J. Takahashi, Effect of plasma surface treatment of recycled carbon fiber on carbon fiber-reinforced plastics (CFRP) interfacial properties, Appl. Surf. Sci. 328 (2015) 241-246.

[37]

C. Lew, F. Chowdhury, M.V. Hosur, A.N. Netravali, The effect of silica (SiO2) nanoparticles and ammonia/ethylene plasma treatment on the interfacial and mechanical properties of carbon-fibe ber-reinforced epoxy composites, J. Adhes. Sci. Technol. 21 (14) (2007) 1407-1424.

[38]

G.J. Farrow, C. Jones, The effect of low power nitrogen plasma treatment of carbon fibres on the interfacial shear strength of carbon fibre/epoxy composites, J. Adhes. 45 (1994) 29-42.

[39]

A. Bismarck, M.E. Kumru, J. Springer, Influe uence of oxygen plasma treatment of PAN-based carbon fibers on their electrokinetic and wetting properties, J. Colloid Interface Sci. 210 (1999) 60-72.

[40]

H. Li, M. Liebscher, A. Michel, A. Quade, R. Foest, V. Mechtcherine, Oxygen plasma modifica tion of carbon fiber rovings for enhanced interaction toward mineral-based impregnation materials and concrete matrices, Constr. Build. Mater. 273 (2021) 121950.

[41]

J.-Q. Li, Y.-D. Huang, S.-Y. Fu, L.-H. Yang, H.-T. Qu, G.-S. Wu, Study on the surface performance of carbon fibres irradiated by g-ray under different irradiation dose, Appl. Surf. Sci. 256 (2010) 2000-2004.

[42]

J. Li, Y. Huang, Z. Xu, Z. Wang, High-energy radiation technique treat on the surface of carbon fiber, Mater. Chem. Phys. 94 (2005) 315-321.

[43]

S. Tiwari, J. Bijwe, S. Panier, Gamma radiation treatment of carbon fabric to improve the fiber-matrix adhesion and tribo-performance of composites, Wear 271 (2011) 2184-2192.

[44]

S. Osbeck, R.H. Bradley, C. Liu, H. Idriss, S. Ward, Effect of an ultraviolet/ozone treatment on the surface texture and functional groups on polyacrylonitrile carbon fibres, Carbon 49 (2011) 4322-4330.

[45]

R. Liu, H. Xiao, J. Geng, J. Du, M. Liu, Effect of nano-CaCO3 and nano-SiO2 on improving the properties of carbon fibre-reinforced concrete and their pore-structure models, Constr. Build. Mater. 244 (2020) 118297.

[46]

E.E. Gdoutos, M.S. Konsta-Gdoutos, P.A. Danoglidis, Portland cement mortar nanocomposites at low carbon nanotube and carbon nanofibe r content: a fracture mechanics experimental study, Cement Concr. Compos. 70 (2016) 110-118.

[47]

P. Stynoski, P. Mondal, C. Marsh, Effects of silica additives on fracture properties of carbon nanotube and carbon fiber reinforced Portland cement mortar, Cement Concr. Compos. 55 (2015) 232-240.

[48]

A. Peyvandi, P. Soroushian, N. Abdol, A.M. Balachandra, Surface-modified ed graphite nanomaterials for improved reinforcement effici ciency in cementitious paste, Carbon 63 (2013) 175-186.

[49]

S. Huang, X. Cheng, X. Guo, Y. Shi, W. Wang, Ethanol plasma-induced polymerization of carbon fiber surface for improving mechanical properties of carbon fiber-reinforced lightweight oil well cement, Appl. Surf. Sci. 497 (2019) 143765.

[50]

Y.-F. Li, J.-Y. Li, G.K. Ramanathan, S.M. Chang, M.-Y. Shen, Y.-K. Tsai, C.-H. Huang, An experimental study on mechanical behaviors of carbon fiber and microwave-assisted pyrolysis recycled carbon fiber-reinforced concrete, Sustainability 13 (2021) 6829.

[51]

A. Akbar, V.K.R. Kodur, K.M. Liew, Microstructural changes and mechanical performance of cement composites reinforced with recycled carbon fibers, Cement Concr. Compos. 121 (2021) 104069.

[52]

M. Mastali, A. Dalvand, The impact resistance and mechanical properties of self-compacting concrete reinforced with recycled CFRP pieces, Composites, Part B 92 (2016) 360-376.

[53]

K. Ogia, T. Shinodab, M. Mizui, Strength in concrete reinforced with recycled CFRP pieces, Composites Part A 36 (2005) 893-902.

[54]

H. Nguyen, V. Carvelli, T. Fujii, K. Okubo, Cement mortar reinforced with reclaimed carbon fibres, CFRP waste or prepreg carbon waste, Constr. Build. Mater. 126 (2016) 321-331.

[55]

B. Han, L. Zhang, C. Zhang, Y. Wang, X. Yu, J. Ou, Reinforcement effect and mechanism of carbon fibers to mechanical and electrically conductive properties of cement-based materials, Constr. Build. Mater. 125 (2016) 479-489.

[56]

X. Shu, R.K. Graham, B.S. Huang, E.G. Burdette, Hybrid effects of carbon fibers on mechanical properties of Portland cement mortar, Mater. Des. 65 (2015) 1222-1228.

[57]

A. Dehghani, F. Aslani, The effect of shape memory alloy, steel, and carbon fibres on fresh, mechanical, and electrical properties of self-compacting cementitious composites, Cement Concr. Compos. 112 (2020) 103659.

[58]

F. de Souza Abreu, C.C. Ribeiro, J.D. da Silva Pinto, T.M. Nsumbu, V.T.L. Buono, Influe uence of adding discontinuous and dispersed carbon fiber waste on concrete performance, J. Clean. Prod. 273 (2020) 122920.

[59]

M.A. Samani, S.J. Lak, Experimental investigation on the mechanical properties of recycled aggregate concrete reinforced by waste carbon fbers, Int. J. Environ. Sci. Technol. 16 (2019) 4519-4530.

[60]

H. Zhu, H. Zhou, H. Gou, Evaluation of carbon fiber dispersion in cement-based materials using mechanical properties, conductivity, mass variation coeffici cient, and microstructure, Constr. Build. Mater. 266 (2021) 120891.

[61]

X. Quan, S. Wang, K. Liu, J. Xu, K. Zhang, N. Zhao, B. Li, Influe uence of iron ore tailings by-product on the mechanical and electrical properties of carbon fiber reinforced cement-based composites, J. Build. Eng. 45 (2022) 103567.

[62]

L. Lavagna, S. Musso, G. Ferro, M. Pavese, Cement-based composites containing functionalized carbon fibers, Cement Concr. Compo. vol. 88 (2018) 165-171.

[63]

C. Wang, K. Li, H. Li, G. Jiao, J. Lu, D. Hou, Effect of carbon fiber dispersion on the mechanical properties of carbon fiber-reinforced cement-based composites, Mater. Sci. Eng. A 487 (2008) 52-57.

[64]

A. Akbar, K.M. Liew, Influe uence of elevated temperature on the microstructure and mechanical performance of cement composites reinforced with recycled carbon fibers, Composites, Part B 198 (2020) 108245.

[65]

A. Behnood, H. Ziari, Effects of silica fume addition and water to cement ratio on the properties of high-strength concrete after exposure to high temperatures, Cement Concr. Compos. 30 (2008) 106-112.

[66]

L. Wang, F. Aslani, Mechanical properties, electrical resistivity and piezoresistivity of carbon fibre-based self-sensing cementitious composites, Ceram. Int. 47 (2021) 7864-7879.

[67]

H. Cui, Z. Jin, D. Zheng, W. Tang, Y. Li, Y. Yun, T. Lo, F. Xing, Effect of carbon fibers grafted with carbon nanotubes on mechanical properties of cement-based composites, Constr. Build. Mater. 181 (2018) 713-720.

[68]

M. Li, M. Liu, Y. Yang, Z. Li, X. Guo, Mechanical properties of oil well cement stone reinforced with hybrid fiber of calcium carbonate whisker and carbon fiber, Petrol. Explor. Dev. 42 (1) (2015) 104-111.

[69]

Z. Lu, A. Hanif, G. Sun, R. Liang, P. Parthasarathy, Z. Li, Highly dispersed graphene oxide electrodeposited carbon fiber reinforced cement-based materials with enhanced mechanical properties, Cement Concr. Compos. 87 (2018) 220-228.

[70]

J. Zhao, M. Liebscher, A. Michel, K. Schneider, R. Foest, M. Fröhlich, A. Quade, V. Mechtcherine, Plasma-generated silicon oxide coatings of carbon fibres for improved bonding to mineral-based impregnation materials and concrete matrices, Cement Concr. Compos. 114 (2020) 103667.

[71]

B. Ali, S.S. Raza, I. Hussain, M. Iqbal, Influe uence of different fibers on mechanical and durability performance of concrete with silica fume, Struct. Concr. 22 (2021) 318-333.

[72]

S.B. Sengupta, Influe uence of silica fume on the tensile strength of concrete, Cement Concr. Res. 35 (2005) 743-747.

[73]

A.B. Kizilkanat, Experimental evaluation of mechanical properties and fracture behavior of carbon fiber reinforced high strength concrete 60 (2) (2016) 289-296.

[74]

Y. Zheng, D. Sun, Q. Feng, Z. Peng, Nano-SiO2 modified ed basalt fiber for enhancing mechanical properties of oil well cement, Colloids Surf. A Physicochem. Eng. Asp. 648 (2022) 128900.

[75]

Z. Deng, The fracture and fatigue performance in flexure of carbon fiber reinforced concrete, Cement Concr. Compos. 27 (2005) 131-140.

PDF (54649KB)

0

Accesses

0

Citation

Detail

Sections
Recommended

/