Water production in petroleum reservoirs poses considerable challenges, such as lower production efficiency, higher operational costs, and severe environmental risks. This study investigates the effectiveness of a novel, sustainable, and economical alginate-based gel system derived from Persian Gulf brown algae in decreasing reservoir rock water permeability. The ultrasonic-assisted method retrieved the most alginate, yielding 56% at a pH, alginate-to-water ratio, sonication time, and ultrasound power of 11, 10 g/L, 45 min, and 75 W, respectively. The FTIR spectrum showed that the alginate structure had O-H, C-H, C=C, and C-O functional groups. Also, TGA results indicate that the extracted alginate is thermally stable. The effects of polymer concentration, cross-linker content, pH, temperature, and solvent salinity on the properties of the natural gel system were investigated. While the gel strength rose with increasing polymer and cross-linker concentrations, the gelation time decreased. Also, increasing the acidity of the system resulted in higher gel viscosity, attributed to stronger molecular binding. Seawater-based gels exhibited greater strength than distilled water gels due to divalent ions (Mg2+, Ca2+) in seawater. The sand-pack experiments demonstrated the ability of the polymer-gel system, which included 3 wt% of the alginate polymer and 1 wt% of CaCl2, to reduce permeability by 44.7%. Furthermore, the core flood experiments conducted on a carbonate reservoir rock demonstrated the feasibility of in-situ gel formation and a 22.7% reduction in permeability by injecting a 0.5 wt% alginate solution. The results showed that the sustained gel functioned as a blocking agent by significantly diminishing the water permeability.
CRediT authorship contribution statement
Maede Ayari: Writing-original draft, Software, Resources, Investigation, Formal analysis. Shahriar Osfouri: Writing-review & editing, Writing-original draft, Validation, Supervision, Methodology, Formal analysis, Conceptualization. Reza Azin: Writing-review & editing, Visualization, Validation, Methodology, Formal analysis. Amir Rostami: Writing-review & editing, Visualization, Validation, Methodology, Formal analysis.
Declaration of competing interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
| [1] |
G.A. Al-Muntasheri, H.A. Nasr-El-Din, I.A. Hussein, A rheological investigation of a high temperature organic gel used for water shut-off treatments, J. Pet. Sci. Eng. 59 (1-2) (2007) 73-83, https://doi.org/10.1016/j.petrol.2007.02.010.
|
| [2] |
A. Joseph, J.A. Ajienka,A review of water shutoff treatment strategies in oilfields, in: SPE Nigeria Annual International Conference and Exhibition, SPE, 2010, https://doi.org/10.2118/136969-MS.
|
| [3] |
B. Bailey, M. Crabtree, J. Tyrie, J. Elphick, F. Kuchuk, C. Romano, L. Roodhart, Water control, Oilfield Rev. 12 (1) (2000) 30-51.
|
| [4] |
R. Elaf, A. Ben Ali, M. Saad, I.A. Hussein, H. Nimir, B. Bai, Biodegradable preformed particle gel (PPG) made of natural chitosan material for water shut-off application, Polymers 15 (8) (2023) 1961, https://doi.org/10.3390/polym15081961.
|
| [5] |
J. Ge, Q. Wu, L. Ding, H. Guo, A. Zhao, Preparation and rheological Evaluation of a thixotropic polymer gel for water shutoff in fractured tight reservoirs, J. Pet. Sci. Eng. 208 (2022) 109542, https://doi.org/10.1016/j.petrol.2021.109542.
|
| [6] |
J.T. Portwood,Lessons learned from over 300 producing well water shut-off gel treatments,in: SPE Oklahoma City Oil and Gas Symposium/Production and Operations Symposium, SPE, 1999, https://doi.org/10.2118/52127-MS.
|
| [7] |
K.L.N.P. de Aguiar, P.F. de Oliveira, C.R.E. Mansur, A comprehensive review of in situ polymer hydrogels for conformance control of oil reservoirs, Oil & Gas Sci. Technol.- Rev. IFP Energies nouvelles 75 (2020) 8, https://doi.org/10.2516/ogst/2019067.
|
| [8] |
R. Seright, B. Brattekas, Water shutoff and conformance improvement: an introduction, Pet. Sci. 18 (2021) 450-478, https://doi.org/10.1007/s12182-021-00546-1.
|
| [9] |
K.S. El-Karsani, G.A. Al-Muntasheri, I.A. Hussein, Polymer systems for water shut-off and profile modification: a review over the last decade, SPE J. 19 (1) (2014) 135-149, https://doi.org/10.2118/163100-PA.
|
| [10] |
T. Chung, W. Bae, N.T.B. Nguyen, C.T.Q. Dang, W. Lee, B. Jung, A review of polymer conformance treatment: a successful guideline for water control in mature fields, Energy Sources Part A 34 (2) (2011) 122-133, https://doi.org/10.1080/15567030903567683.
|
| [11] |
M. Simjou, M. Vafaei Sefti, A. Dadvand Koohi, R. Hasheminasab, V. Sajadian, Polyacrylamide gel polymer as water shut-off system: preparation and investigation of physical and chemical properties in one of the Iranian oil reservoirs conditions, Iranian J. Chem. Eng. 26 (4) (2007) 99-108.
|
| [12] |
M. Dehdari, G. Hashemi Motlagh, A. Nakhaee, The comparison of three metallic, organic, and polymeric crosslinked HPAM gels for water conformance applications, J. Chem. Pet. Eng. 55 (1) (2021) 151-161, https://doi.org/10.22059/jchpe.2021.316915.1343.
|
| [13] |
K.D. Demadis, E. Mavredaki, A. Stathoulopoulou, E. Neofotistou, C. Mantzaridis, Industrial water systems: problems, challenges and solutions for the process industries, Desalination 213 (1-3) (2007) 38-46, https://doi.org/10.1016/j.desal.2006.01.042.
|
| [14] |
F.B. Thomas, D.B. Bennion, G.E. Anderson, B.T. Meldrum, W.J. Heaven, Water shut-off treatments-reduce water and accelerate oil production, J. Can. Pet. Technol. 39 (4) (2000) 25-29, https://doi.org/10.2118/00-04-TN.
|
| [15] |
G. Lei, L. Li, H.A. Nasr-El-Din,New gel aggregates for water shut-off treatments, in: SPE Improved Oil Recovery Conference, SPE, 2010, https://doi.org/10.2118/129960-MS.
|
| [16] |
E.F. Veliyev, A.A. Aliyev, V.V. Guliyev, N.V. Naghiyeva,Water shut-off using crosslinked polymer gels, in: SPE Annual Caspian Technical Conference, SPE, 2019, https://doi.org/10.2118/198351-MS.
|
| [17] |
Y. Bai, C. Xiong, F. Wei, J. Li, Y. Shu, D. Liu, Gelation study on a hydrophobically associating polymer/polyethylenimine gel system for water shut-off treatment, Energy Fuels 29 (2) (2015) 447-458, https://doi.org/10.1021/ef502505k.
|
| [18] |
K. Umar, A. Az-Zariat, D. Hidayat, R. Rahman, G.T. Dahnil, F. Utama, Mechanical Water Shut-Off Strategy on Multilayer Tubingless Wells of Offshore Mahakam Field: JM-X Success Story, 2020 IATMI Symposium, Surabata, Indonesia, October 2018, pp. 26-28.
|
| [19] |
X. Sun, B. Bai, Comprehensive review of water shut-off methods for horizontal wells, Petrol. Explor. Dev. 44 (6) (2017) 1022-1029, https://doi.org/10.1016/S1876-3804(17)30115-5.
|
| [20] |
A. Taha, M. Amani, Overview of water shut-off operations in oil and gas wells; chemical and mechanical solutions, ChemEngineering 3 (2) (2019) 51, https://doi.org/10.3390/chemengineering3020051.
|
| [21] |
D. Liu, X. Shi, X. Zhong, H. Zhao, C. Pei, T. Zhu, F. Zhang, M. Shao, G. Huo, Properties and plugging behaviors of smectite-super fine cement dispersion using as water shut-off in heavy oil reservoir, Appl. Clay Sci. 147 (2017) 160-167, https://doi.org/10.1016/j.clay.2017.07.030.
|
| [22] |
P.I. Sagbana, A.S. Abushaikha, A comprehensive review of the chemical-based conformance control methods in oil reservoirs, J. Pet. Explor. Prod. Technol. 11 (2021) 2233-2257, https://doi.org/10.1007/s13202-021-01158-6.
|
| [23] |
B. Sengupta, V.P. Sharma, G. Udayabhanu, Gelation studies of an organically cross-linked polyacrylamide water shut-off gel system at different temperatures and pH, J. Pet. Sci. Eng. 81 (2012) 145-150, https://doi.org/10.1016/j.petrol.2011.12.016.
|
| [24] |
Y. Sun, Y. Fang, A. Chen, Q. You, C. Dai, R. Cheng, Y. Liu, Gelation behavior study of a resorcinol-Hexamethyleneteramine crosslinked polymer gel for water shut-off treatment in low temperature and high salinity reservoirs, Energies 10 (7) (2017) 913, https://doi.org/10.3390/en10070913.
|
| [25] |
C. Dai, Q. You, M. Zhao, G. Zhao, F. Zhao, Water shut-off in oil wells, in: Principles of Enhanced Oil Recovery, Springer, 2023, pp. 79-100, https://doi.org/10.1007/978-981-99-0193-7.
|
| [26] |
M. Simjoo, A. Dadvand Koohi, M. Vafaie Sefti, P.L.J. Zitha,Water shut-off in a fractured system using a robust polymer gel, in: SPE European Formation Damage Conference and Exhibition, SPE, 2009, https://doi.org/10.2118/122280-MS.
|
| [27] |
M. Elsharafi, C. Chancellor, Swelling and deswelling kinetics of AT-O3S polymer, J. Energy Power Eng. 11 (2017) 164-172, https://doi.org/10.17265/1934-8975/2017.03.004.
|
| [28] |
G.M. Hasankhani, M. Madani, F. Esmaeilzadeh, D. Mowla, Experimental investigation of asphaltene-augmented gel polymer performance for water shut-off and enhancing oil recovery in fractured oil reservoirs, J. Mol. Liq. 275 (2019) 654-666, https://doi.org/10.1016/j.molliq.2018.11.012.
|
| [29] |
C. Chancellor, M. Elsharafi,Swelling and deswelling kinetics of superabsorbent polymer, in: ASME International Mechanical Engineering Congress and Exposition, American Society of Mechanical Engineers, 2016, https://doi.org/10.1115/IMECE2016-68042.
|
| [30] |
Q. Wu, J. Ge, Experimental investigation of the entanglement network and nonlinear viscoelastic behavior of a nano-SiO2 strengthened polymer gel, J. Mol. Liq. 339 (2021) 117288, https://doi.org/10.1016/j.molliq.2021.117288.
|
| [31] |
L. Magadova, M. Silin, V. Gubanov, S. Aksenova, Surfactant-polymer composition for selective water shut-off in production wells, Gels 10 (2) (2024) 117, https://doi.org/10.3390/gels10020117, 2024.
|
| [32] |
G.A. Al-Muntasheri, H.A. Nasr-El-Din, P.L.J. Zitha, Gelation kinetics and performance evaluation of an organically crosslinked gel at high temperature and pressure, SPE J. 13 (3) (2008) 337-345, https://doi.org/10.2118/104071-PA.
|
| [33] |
Q. Wu, J. Ge, L. Ding, H. Guo, W. Wang, J. Fan, Insights into the key aspects influencing the rheological properties of polymer gel for water shut-off in fractured reservoirs, Colloids Surf., A 634 (2022) 127963, https://doi.org/10.1016/j.colsurfa.2021.127963.
|
| [34] |
D. Li, R. Yang, J. Wu, B. Zhong, Y. Li, Comprehensive review of α-carboline alkaloids: natural products, updated synthesis, and biological activities, Front. Chem. (2022), https://doi.org/10.3389/fchem.2022.988327.
|
| [35] |
T. Song, B. Bai, Y. Eriyagama, T. Schuman, Lysine crosslinked Polyacrylamide-A novel green polymer gel for preferential flow control, ACS Appl. Mater. Interfaces 15 (3) (2023) 4419-4429, https://doi.org/10.1021/acsami.2c17390.
|
| [36] |
D. Zhu, B. Bai, J. Hou, Polymer gel systems for water management in high-temperature petroleum reservoirs: a chemical review, Energy Fuels 31 (12) (2017) 13063-13087, https://doi.org/10.1021/acs.energyfuels.7b02897.
|
| [37] |
S. Lu, Q. Bo, G. Zhao, A. Shaikh, C. Dai, Recent advances in enhanced polymer gels for profile control and water shut-off: a review, Front. Chem. 11 (2023) 1067094, https://doi.org/10.3389/fchem.2023.1067094.
|
| [38] |
S. Baloochestanzadeh, S. Hassanajili, M. Escrochi, Rheological properties and swelling behavior of nanocomposite preformed particle gels based on starch-graft-polyacrylamide loaded with nanosilica, Rheol. Acta 60 (2021) 571-585, https://doi.org/10.1007/s00397-021-01287-z.
|
| [39] |
S. Maiti, J. Jayaramudu, K. Das, S.M. Reddy, R. Sadiku, S.S. Ray, D. Liu, Preparation and characterization of nano-cellulose with new shape from different precursor, Carbohydr. Polym. 98 (1) (2013) 562-567, https://doi.org/10.1016/j.carbpol.2013.06.029.
|
| [40] |
S. Kudaibergenov, N. Nuraje, Z. Adilov, D. Abilkhairov, R. Ibragimov, I. Gusenov, A. Sagindykov, Plugging behavior of gellan in porous saline media, J. Appl. Polym. Sci. 132 (2) (2015), https://doi.org/10.1002/app.41256.
|
| [41] |
H.P.S. Khalil, T.K. Lai, Y.Y. Tye, S. Rizal, E.W.N. Chong, S.W. Yap, A.A. Hamzah, M.R. Fazita, M.T. Paridah, A review of extractions of seaweed hydrocolloids: properties and applications, Express Polym. Lett. 12 (4) (2018) 296-317, https://doi.org/10.3144/expresspolymlett.2018.27.
|
| [42] |
A.M. Latifi, E. Sadegh Nejad, H. Babavalian, Comparison of extraction different methods of sodium alginate from brown alga Sargassum sp. localized in the Southern of Iran, J. Appl. Biotechnol. Rep. 2 (2) (2015) 251-255.
|
| [43] |
H. Jia, W.F. Pu, J.Z. Zhao, F.Y. Jin, Research on the gelation performance of low toxic PEI cross-linking PHPAM gel systems as water shut-off agents in low temperature reservoirs, Ind. Eng. Chem. Res. 49 (20) (2010) 9618-9624, https://doi.org/10.1021/ie100888q.
|
| [44] |
M. Azucena Castro-Yobal, A. Contreras-Oliva, V. Saucedo-Rivalcoba, J.L. Rivera-Armenta, G. Hernández-Ramírez, J. Salinas-Ruiz, A. Herrera-Corredor, Evaluation of physicochemical properties of film-based alginate for food packing applications, E-Polymers 21 (1) (2021) 82-95, https://doi.org/10.1515/epoly-2021-0011.
|
| [45] |
N. Thayumanavan, P. Tambe, G. Joshi, M. Shukla, Effect of sodium alginate modification of graphene (by ‘anion-π’ type of interaction) on the mechanical and thermal properties of polyvinyl alcohol (PVA) nanocomposites, Compos. Interfaces 21 (6) (2014) 487-506, https://doi.org/10.1080/15685543.2014.879512.
|
| [46] |
K. Sakugawa, A. Ikeda, A. Takemura, H. Ono, Simplified method for estimation of composition of alginates by FTIR, J. Appl. Polym. Sci. 93 (3) (2004) 1372-1377, https://doi.org/10.1002/app.20589.
|
| [47] |
L. Youssouf, L. Lallemand, P. Giraud, F. Soule, A. Bhaw-Luximon, O. Meilhac, C.L. D'Hellencourt, D. Jhurry, J. Couprie, Ultrasound-assisted extraction and structural characterization by NMR of alginates and carrageenans from seaweeds, Carbohydr. Polym. 166 (2017) 55-63, https://doi.org/10.1016/j.carbpol.2017.01.041.
|
| [48] |
C.G. Gomez, M.V. Pérez Lambrecht, J.E. Lozano, M. Rinaudo, M.A. Villar, Influence of the extraction-purification conditions on final properties of alginates obtained from brown algae (Macrocystis pyrifera), Int. J. Biol. Macromol. 44 (4) (2009) 365-371, https://doi.org/10.1016/j.ijbiomac.2009.02.005.
|
| [49] |
R.D. Sydansk, A newly developed chromium (III) gel technology, SPE Reserv. Eng. 5 (3) (1990) 346-352, https://doi.org/10.2118/19308-PA.
|
| [50] |
M. Aprilliza Helmiyati, Characterization and properties of sodium alginate from brown algae used as an ecofriendly superabsorbent, IOP Conf. Ser. Mater. Sci. Eng. 188 (1) (2017) 012019, https://doi.org/10.1088/1757-899X/188/1/012019.
|
| [51] |
H. Ramak, M. Soyufjahromi, P. Akbari, Persian Gulf water mass tracking by surface temperature and salinity properties, J. Oceanogr. 12 (48) (2022) 13-28. http://joc.inio.ac.ir/article-1-1616-en.html.
|
| [52] |
R.S. Serigh,Impact of permeability and lithology on gel performance, in: SPE Improved Oil Recovery Conference, 1992, https://doi.org/10.2118/24190-MS.SPE-24190.
|