Optimization design of natural gas differential pressure power generation under flow fluctuation

Xiaohua Zhu , Wenyang He , Qinglong Lei , Quan Liu

Petroleum ›› 2025, Vol. 11 ›› Issue (2) : 226 -233.

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Petroleum ›› 2025, Vol. 11 ›› Issue (2) :226 -233. DOI: 10.1016/j.petlm.2024.12.004
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Optimization design of natural gas differential pressure power generation under flow fluctuation
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Abstract

“Double carbon” is a two-stage carbon emission reduction goal proposed by China, and differential pressure power generation, as a natural gas (NG) residual pressure energy power generation technology, can effectively utilize natural gas residual pressure energy and also realize zero carbon emission. Aiming at the problem of low efficiency of differential pressure power generation due to the large fluctuation of natural gas flow rate, this paper calculates the potential of differential pressure power generation by using the exergy analysis method and confirms the feasibility of differential pressure power generation. Meanwhile, three optimization schemes are proposed to enhance the efficiency of pressure energy utilization in the purification plant, and economic analysis is used to compare the optimization results. Calculation results show that: when the average flow rate of natural gas is 300 × 104 m3/d, the theory of using differential pressure power generation can convert 647.3 × 104 kW·h of electric energy per year, while the case's annual power generation is 376.3 × 104 kW·h, which accounts for 58% of the theory; optimization results show that: the optimize the duration of power generation scheme, continuous power generation scheme, and high efficiency power generation scheme increase the annual power generation compared to the case by 5%, 9%, and 11%, and the net profit increases by 1.6%, 4.9%, and 10% respectively; therefore, it is feasible to adopt natural gas differential pressure power generation technology in purification plant, in which the payback period of high-efficiency power generation scheme is the shortest, only 3.24 years.

Keywords

Clean energy / Differential pressure power generation / Expander / Economic analysis

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Xiaohua Zhu, Wenyang He, Qinglong Lei, Quan Liu. Optimization design of natural gas differential pressure power generation under flow fluctuation. Petroleum, 2025, 11(2): 226-233 DOI:10.1016/j.petlm.2024.12.004

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CRediT authorship contribution statement

Xiaohua Zhu: Writing-review & editing, Validation, Supervision, Resources, Project administration, Formal analysis, Data curation, Conceptualization. Wenyang He: Writing-review & editing, Writing-original draft, Validation, Software, Methodology, Formal analysis, Data curation. Qinglong Lei: Writing-review & editing, Validation, Supervision, Resources, Project administration. Quan Liu: Resources.

Declaration of competing interest

The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Acknowledgements

This study was supported by natural science starting project of SWPU [2022QHZ002].

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