Enhancing compressive strength and durability of self-compacting concrete modified with controlled-burnt sugarcane bagasse ash-blended cements

Abstract

In sugar industries, the growing amount of sugarcane bagasse ash (SBA), a byproduct released after burning bagasse for producing electricity, is currently causing environmental pollution. The residual ash displays a pozzolanic potential; and hence, it has potential as a cement addictive. This study focuses on enhancing suitability of SBA through incorporating ground blast furnace slag (BFS) in manufacturing self-compacting concretes (SCCs). For this purpose, SBA was processed by burning at 700 °C for 1 h, before being ground to the cement fineness of 4010 cm²/g. SCC mixtures were prepared by changing the proportions of SBA and BFS (i.e., 10%, 20%, and 30%) in blended systems; and their performance was investigated. Test results showed that the presence of amorphous silica was detected for the processed SBA, revealing that the strength activity index was above 80%. The compressive strength of SCC containing SBA (without BFS) could reach 98%−127% of that of the control; combination of SBA and 30% BFS gets a similar strength to the control after 28 d. Regarding durability, the 10%SBA + 30%BFS mix exhibited the lowest risk of corrosion. Moreover, the joint use of SBA and BFS enhanced significantly the SCC’s sulfate resistance. Finally, a hyperbolic formula for interpolating the compressive strength of the SBA-based SCC was proposed and validated with error range estimated within ±10%.

Graphical abstract

Keywords

sugarcane bagasse ash / self-compacting concrete / compressive strength / sulfate resistance / water absorption / strength formula

References

[1] El-Chabib H. Self-Compacting Concrete: Materials, Properties and Applications. Sawston: Woodhead Publishing, 2020, 283–308

[2] KodeboyinaG B. High Performance Self-Consolidating Cementitious Composites. 1st ed. Oxford shire: Taylor & Francis, 2018

[3] Subaşı S, Öztürk H, Emiroğlu M. Utilizing of waste ceramic powders as filler material in self-consolidating concrete. Construction & Building Materials, 2017, 149 : 567–574

[4] Sheen Y N, Le D H, Sun T H. Innovative usages of stainless steel slags in developing self-compacting concrete. Construction & Building Materials, 2015, 101 : 268–276

[5] Uysal M, Yilmaz K, Ipek M. The effect of mineral admixtures on mechanical properties, chloride ion permeability and impermeability of self-compacting concrete. Construction & Building Materials, 2012, 27( 1): 263–270

[6] Jahanzaib Khalil M, Aslam M, Ahmad S. Utilization of sugarcane bagasse ash as cement replacement for the production of sustainable concrete—A review. Construction & Building Materials, 2021, 270 : 121371

[7] Le D H, Sheen Y N, Lam MN T. Potential utilization of sugarcane bagasse ash for developing alkali-activated materials. Journal of Sustainable Cement-Based Materials, 2021, 1–17

[8] Martirena F, Monzó J. Vegetable ashes as supplementary cementitious materials. Cement and Concrete Research, 2018, 114 : 57–64

[9] Figueiredo R L, Pavía S. A study of the parameters that determine the reactivity of sugarcane bagasse ashes (SCBA) for use as a binder in construction. SN Applied Sciences, 2020, 2( 9): 1–15

[10] Cordeiro G C, Andreão P V, Tavares L M. Pozzolanic properties of ultrafine sugar cane bagasse ash produced by controlled burning. Heliyon, 2019, 5( 10): e02566

[11] Jagadesh P, Ramachandramurthy A, Murugesan R. Evaluation of mechanical properties of Sugar Cane Bagasse Ash concrete. Construction & Building Materials, 2018, 176 : 608–617

[12] Rerkpiboon A, Tangchirapat W, Jaturapitakkul C. Strength, chloride resistance, and expansion of concretes containing ground bagasse ash. Construction & Building Materials, 2015, 101 : 983–989

[13] Abbas S, Sharif A, Ahmed A, Abbass W, Shaukat S. Prospective of sugarcane bagasse ash for controlling the alkali-silica reaction in concrete incorporating reactive aggregates. Structural Concrete, 2020, 21( 2): 781–793

[14] Joshaghani A. Concrete and Concrete Structures: A Review and Directions for Research. New York: Nova Science Publishers, Inc., 2017, 152–178

[15] Bahurudeen A, Santhanam M. Influence of different processing methods on the pozzolanic performance of sugarcane bagasse ash. Cement and Concrete Composites, 2015, 56 : 32–45

[16] Cordeiro G C, Kurtis K E. Effect of mechanical processing on sugar cane bagasse ash pozzolanicity. Cement and Concrete Research, 2017, 97 : 41–49

[17] Zareei S A, Ameri F, Bahrami N. Microstructure, strength, and durability of eco-friendly concretes containing sugarcane bagasse ash. Construction & Building Materials, 2018, 184 : 258–268

[18] Arif E, Clark M W, Lake N. Sugar cane bagasse ash from a high-efficiency co-generation boiler as filler in concrete. Construction & Building Materials, 2017, 151 : 692–703

[19] ASTMC150-15. Standard Specification for Portland Cement. West Conshohocken, PA: ASTM International, 2015

[20] ASTMC33-03. Standard Specification for Concrete Aggregates. West Conshohocken, PA: ASTM International, 2003

[21] Chen Y Y, Tuan B L A, Hwang C L. Effect of paste amount on the properties of self-consolidating concrete containing fly ash and slag. Construction & Building Materials, 2013, 47 : 340–346

[22] JapanSociety of Civil Engineers (JSCE). Guide to Construction of High Flowing Concrete. Tokyo: Gihoudou Pub., 1998

[23] ASTMC618-08. Standard Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in Concrete. West Conshohocken, PA: ASTM International, 2008

[24] Cordeiro G C, Toledo Filho R D, Tavares L M, Fairbairn E M R. Ultrafine grinding of sugar cane bagasse ash for application as pozzolanic admixture in concrete. Cement and Concrete Research, 2009, 39( 2): 110–115

[25] Chusilp N, Jaturapitakkul C, Kiattikomol K. Effects of LOI of ground bagasse ash on the compressive strength and sulfate resistance of mortars. Construction & Building Materials, 2009, 23( 12): 3523–3531

[26] ASTMC311-05. Standard Test Methods for Sampling and Testing Fly Ash or Natural Pozzolans for Use in Portland-Cement Concrete. West Conshohocken, PA: ASTM International, 2005

[27] Arenas-Piedrahita J C, Montes-García P, Mendoza-Rangel J M, López Calvo H Z, Valdez-Tamez P L, Martínez-Reyes J. Mechanical and durability properties of mortars prepared with untreated sugarcane bagasse ash and untreated fly ash. Construction & Building Materials, 2016, 105 : 69–81

[28] Bayapureddy Y, Muniraj K, Mutukuru M R G. Sugarcane bagasse ash as supplementary cementitious material in cement composites: Strength, durability, and microstructural analysis. Journal of the Korean Ceramic Society, 2020, 57( 5): 513–519

[29] Sheen Y N, Le D H, Lam M N T. Performance of self-compacting concrete with stainless steel slag versus fly ash as fillers: A comparative study. Periodica Polytechnica Civil Engineering, 2021, 65( 4): 1050–1060

[30] Sua-iam G, Makul N. Use of increasing amounts of bagasse ash waste to produce self-compacting concrete by adding limestone powder waste. Journal of Cleaner Production, 2013, 57 : 308–319

[31] Cordeiro G C, Barroso T R, Toledo Filho R D. Enhancement the properties of sugar cane bagasse ash with high carbon content by a controlled re-calcination process. KSCE Journal of Civil Engineering, 2018, 22( 4): 1250–1257

[32] Joshaghani A, Moeini M A. Evaluating the effects of sugarcane-bagasse ash and rice-husk ash on the mechanical and durability properties of mortar. Journal of Materials in Civil Engineering, 2018, 30( 7): 04018144

[33] Ríos-Parada V, Jiménez-Quero V G, Valdez-Tamez P L, Montes-García P. Characterization and use of an untreated Mexican sugarcane bagasse ash as supplementary material for the preparation of ternary concretes. Construction & Building Materials, 2017, 157 : 83–95

[34] InternationalFederation for Structural Concrete (FIB). Diagnosis and Assessment of Concrete Structures—State-of-the art Report. 1989

[35] Medeiros-Junior R A, Munhoz G S, Medeiros M H F. Correlations between water absorption, electrical resistivity and compressive strength of concrete with different contents of pozzolan. Revista Alconpat, 2019, 9( 2): 152–166

[36] Rukzon S, Chindaprasirt P. Utilization of bagasse ash in high-strength concrete. Materials & Design, 2012, 34 : 45–50

[37] Chi M C. Effects of sugar cane bagasse ash as a cement replacement on properties of mortars. Science and Engineering of Composite Materials, 2012, 19( 3): 279–285

[38] Ganesan K, Rajagopal K, Thangavel K. Evaluation of bagasse ash as supplementary cementitious material. Cement and Concrete Composites, 2007, 29( 6): 515–524

[39] Baroghel-Bouny V, Kinomura K, Thiery M, Moscardelli S. Easy assessment of durability indicators for service life prediction or quality control of concretes with high volumes of supplementary cementitious materials. Cement and Concrete Composites, 2011, 33( 8): 832–847

[40] ACICommittee 209. Prediction of Creep, Shrinkage, and Temperature Effects in Concrete Structures. Farmington Hills, MI, 1999

[41] Wang C C, Wang H Y, Chen B T, Peng Y C. Study on the engineering properties and prediction models of an alkali-activated mortar material containing recycled waste glass. Construction & Building Materials, 2017, 132 : 130–141

[42] Ganesan K, Rajagopal K, Thangavel K. Evaluation of bagasse ash as corrosion resisting admixture for carbon steel in concrete. Anti-Corrosion Methods and Materials, 2007, 54( 4): 230–236

RIGHTS & PERMISSIONS

Higher Education Press