PDF
(3046KB)
Abstract
Recent years witnessed a growing research interest in graphene-reinforced aluminum matrix composites (GRAMCs). Compared with conventional reinforcements of aluminum matrix composites (AMCs), graphene possesses many attractive characteristics such as extremely high strength and modulus, unique self-lubricating property, high thermal conductivity (TC) and electrical conductivity (EC), and low coefficient of thermal expansion (CTE). A lot of studies have demonstrated that the incorporation of graphene into Al or Al alloy can effectively enhance mechanical and physical properties of the Al matrix. The purpose of this work is aimed to trace recent development of GRAMCs. Initially, this paper covers a brief overview of fabrication methods of GRAMCs. Then, mechanical, tribological, thermal and electrical properties of recently developed GRAMCs are presented and discussed. Finally, challenges and corresponding solutions related to GRAMCs are reviewed.
Keywords
graphene
/
aluminum
/
metal matrix composite
/
mechanical properties
/
tribological properties
Cite this article
Download citation ▾
Jinlong SU, Jie TENG.
Recent progress in graphene-reinforced aluminum matrix composites.
Front. Mater. Sci., 2021, 15(1): 79-97 DOI:10.1007/s11706-021-0541-0
| [1] |
Chen S, Teng J, Luo H, . Hot deformation characteristics and mechanism of PM 8009Al/SiC particle reinforced composites. Materials Science & Engineering A, 2017, 697: 194–202
|
| [2] |
Chen S, Fu D, Luo H, . Hot workability of PM 8009Al/Al2O3 particle-reinforced composite characterized using processing maps. Vacuum, 2018, 149: 297–305
|
| [3] |
Bo G, Jiang F, Dong Z, . Revealing the influence of pre-precipitation microstructure on hot workability in an Al–Cu–Mg–Zr alloy. Materials Science & Engineering A, 2019, 755: 147–157
|
| [4] |
ASM Handbook Volume 02: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials. ASM International, 1990
|
| [5] |
Zhu Y, Murali S, Cai W, . Graphene and graphene oxide: Synthesis, properties, and applications. Advanced Materials, 2010, 22(35): 3906–3924
|
| [6] |
Lee C, Wei X, Kysar, J W, . Measurement of the elastic properties and intrinsic strength of monolayer graphene. Science, 2008, 321(5887): 385–388
|
| [7] |
Balandin A A, Ghosh S, Bao W, . Superior thermal conductivity of single-layer graphene. Nano Letters, 2008, 8(3): 902–907
|
| [8] |
Liu J. Charging graphene for energy. Nature Nanotechnology, 2014, 9(10): 739–741
|
| [9] |
Yoon D, Son Y W, Cheong H. Negative thermal expansion coefficient of graphene measured by Raman spectroscopy. Nano Letters, 2011, 11(8): 3227–3231
|
| [10] |
Cao M, Luo Y Z, Xie Y Q, . The influence of interface structure on the electrical conductivity of graphene embedded in aluminum matrix. Advanced Materials Interfaces, 2019, 6(13): 1900468
|
| [11] |
Moghadam A D, Omrani E, Menezes P L, . Mechanical and tribological properties of self-lubricating metal matrix nanocomposites reinforced by carbon nanotubes (CNTs) and graphene — A review. Composites Part B: Engineering, 2015, 77: 402–420
|
| [12] |
Awotunde M A, Adegbenjo A O, Obadele B A, . Influence of sintering methods on the mechanical properties of aluminium nanocomposites reinforced with carbonaceous compounds: A review. Journal of Materials Research and Technology, 2019, 8(2): 2432–2449
|
| [13] |
Dixit S, Mahata A, Mahapatra D R, . Multi-layer graphene reinforced aluminum — Manufacturing of high strength composite by friction stir alloying. Composites Part B: Engineering, 2018, 136: 63–71
|
| [14] |
Dasari B L, Morshed M, Nouri J M, . Mechanical properties of graphene oxide reinforced aluminium matrix composites. Composites Part B: Engineering, 2018, 145: 136–144
|
| [15] |
Pourmand N S, Asgharzadeh H. Aluminum matrix composites reinforced with graphene: A review on production, microstructure, and properties. Critical Reviews in Solid State and Material Sciences, 2019, 45(4): 289–337
|
| [16] |
Lu A, Zhao L, Liu Y, . Enhanced damping capacity in graphene–Al nanolaminated composite pillars under compression cyclic loading. Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 2020, 51(4): 1463–1468
|
| [17] |
Han T, Li J, Zhao N, . Microstructure and properties of copper coated graphene nanoplates reinforced Al matrix composites developed by low temperature ball milling. Carbon, 2020, 159: 311–323
|
| [18] |
Yu Z, Yang W, Zhou C, . Effect of ball milling time on graphene nanosheets reinforced Al6063 composite fabricated by pressure infiltration method. Carbon, 2019, 141: 25–39
|
| [19] |
Akçamli N, Küçükelyas B, Kaykilarli C, . Investigation of microstructural, mechanical and corrosion properties of graphene nanoplatelets reinforced Al matrix composites. Materials Research Express, 2019, 6(11): 115627
|
| [20] |
Zeng X, Teng J, Yu J, . Fabrication of homogeneously dispersed graphene/Al composites by solution mixing and powder metallurgy. International Journal of Minerals Metallurgy and Materials, 2018, 25(1): 102–109
|
| [21] |
Huang C Y, Hu S P, Chen K. Influence of rolling temperature on the interfaces and mechanical performance of graphene-reinforced aluminum-matrix composites. International Journal of Minerals Metallurgy and Materials, 2019, 26(6): 752–759
|
| [22] |
Prakash P B, Raju K B, Venkatasubbaiah K, . Microstructure analysis and evaluation of mechanical properties of Al 7075 GNP’s composites. Materials Today: Proceedings, 2018, 5(6): 14281–14291
|
| [23] |
Dong Y F, Ren B H, Wang K, . Effects of graphene addition on the microstructure of 7075Al. Materials Research Express, 2020, 7(2): 026510
|
| [24] |
Venkatesan S, Xavior M A. Characterization on aluminum alloy 7050 metal matrix composite reinforced with graphene nanoparticles. In: Procedia Manufacturing, 2019, 30: 120–127
|
| [25] |
Das S, Kordijazi A, Akbarzadeh O, . An innovative process for dispersion of graphene nanoparticles and nickel spheres in A356 alloy using pressure infiltration technique. Engineering Reports, 2020, 2: 1–7
|
| [26] |
Sharma A, Sharma V M, Sahoo B, . Effect of multiple micro channel reinforcement filling strategy on Al6061–graphene nanocomposite fabricated through friction stir processing. Journal of Manufacturing Processes, 2019, 37: 53–70
|
| [27] |
Zare H, Jahedi M, Toroghinejad M R, . Compressive, shear, and fracture behavior of CNT reinforced Al matrix composites manufactured by severe plastic deformation. Materials & Design, 2016, 106: 112–119
|
| [28] |
Kumar A P, Madhu H C, Pariyar A, . Friction stir processing of squeeze cast A356 with surface compacted graphene nanoplatelets (GNPs) for the synthesis of metal matrix composites. Materials Science & Engineering A, 2020, 769: 138517
|
| [29] |
Huang Y, Bazarnik P, Wan D, . The fabrication of graphene-reinforced Al-based nanocomposites using high-pressure torsion. Acta Materialia, 2019, 164: 499–511
|
| [30] |
Li Y, Feng Z, Huang L, . Additive manufacturing high performance graphene-based composites: A review. Composites Part A: Applied Science and Manufacturing, 2019, 124: 105483
|
| [31] |
Hu Z, Chen F, Xu J, . 3D printing graphene–aluminum nanocomposites. Journal of Alloys and Compounds, 2018, 746: 269–276
|
| [32] |
Wu L, Zhao Z, Bai P, . Wear resistance of graphene nano-platelets (GNPs) reinforced AlSi10Mg matrix composite prepared by SLM. Applied Surface Science, 2020, 503: 144156
|
| [33] |
Tiwari J K, Mandal A, Sathish N, . Investigation of porosity, microstructure and mechanical properties of additively manufactured graphene reinforced AlSi10Mg composite. Additive Manufacturing, 2020, 33: 101095
|
| [34] |
Zhou W W, Dong M Q, Zhou Z X, . In situ formation of uniformly dispersed Al4C3 nanorods during additive manufacturing of graphene oxide/Al mixed powders. Carbon, 2019, 141: 67–75
|
| [35] |
Zhao Z Y, Bai P K, Misra R D K, . AlSi10Mg alloy nanocomposites reinforced with aluminum-coated graphene: Selective laser melting, interfacial microstructure and property analysis. Journal of Alloys and Compounds, 2019, 792: 203–214
|
| [36] |
Zhao Z Y, Misra R D K, Bai P K, . Novel process of coating Al on graphene involving organic aluminum accompanying microstructure evolution. Materials Letters, 2018, 232: 202–205
|
| [37] |
Zhao W, Zhao Z, Bai P, . The interfacial characteristics of graphene/Al4C3 in graphene/AlSi10Mg composites prepared by selective laser melting: first principles and experimental results. Materials, 2020, 13(3): 702
|
| [38] |
Kelly A, Tyson W R. Tensile properties of fibre-reinforced metals: Copper/tungsten and copper/molybdenum. Journal of the Mechanics and Physics of Solids, 1965, 13(6): 329–350
|
| [39] |
Zhang Z, Chen D L. Consideration of Orowan strengthening effect in particulate-reinforced metal matrix nanocomposites: A model for predicting their yield strength. Scripta Materialia, 2006, 54(7): 1321–1326
|
| [40] |
Wang J, Li Z, Fan G, . Reinforcement with graphene nanosheets in aluminum matrix composites. Scripta Materialia, 2012, 66(8): 594–597
|
| [41] |
Islam M, Khalid Y, Ahmad I, . Microstructural evaluation of inductively sintered aluminum matrix nanocomposites reinforced with silicon carbide and/or graphene nanoplatelets for tribological applications. Metallurgical and Materials Transactions A: Physical Metallurgy and Materials Science, 2018, 49A(7): 2963–2976
|
| [42] |
Zhang Z W, Liu Z Y, Xiao B L, . High efficiency dispersal and strengthening of graphene reinforced aluminum alloy composites fabricated by powder metallurgy combined with friction stir processing. Carbon, 2018, 135: 215–223
|
| [43] |
Li J C, Zhang X X, Geng L. Improving graphene distribution and mechanical properties of GNP/Al composites by cold drawing. Materials & Design, 2018, 144: 159–168
|
| [44] |
Jiang Y Y, Xu R, Tan Z Q, . Interface-induced strain hardening of graphene nanosheet/aluminum composites. Carbon, 2019, 146: 17–27
|
| [45] |
Guan R, Wang Y, Zheng S, . Fabrication of aluminum matrix composites reinforced with Ni-coated graphene nanosheets. Materials Science & Engineering A, 2019, 754: 437–446
|
| [46] |
Wang J, Zhang X, Zhao N, . In situ synthesis of copper-modified graphene-reinforced aluminum nanocomposites with balanced strength and ductility. Journal of Materials Science, 2019, 54(7): 5498–5512
|
| [47] |
Hsieh C T, Ho Y C, Wang H H, . Mechanical and tribological characterization of nanostructured graphene sheets/A6061 composites fabricated by induction sintering and hot extrusion. Materials Science & Engineering A, 2020, 786: 138998
|
| [48] |
Li M, Zhang Z, Gao H, . Formation of multilayer interfaces and the load transfer in graphene nanoplatelets reinforced Al matrix composites. Materials Characterization, 2020, 159: 110018
|
| [49] |
Han T L, Liu E Z, Li J J, . A bottom-up strategy toward metal nano-particles modified graphene nanoplates for fabricating aluminum matrix composites and interface study. Journal of Materials Science & Technology, 2020, 46: 21–32
|
| [50] |
Li J C, Zhang X X, Geng L. Effect of heat treatment on interfacial bonding and strengthening efficiency of graphene in GNP/Al composites. Composites Part A: Applied Science and Manufacturing, 2019, 121: 487–498
|
| [51] |
Bhadauria A, Singh L K, Laha T. Effect of physio-chemically functionalized graphene nanoplatelet reinforcement on tensile properties of aluminum nanocomposite synthesized via spark plasma sintering. Journal of Alloys and Compounds, 2018, 748: 783–793
|
| [52] |
Bhadauria A, Singh L K, Laha T. Combined strengthening effect of nanocrystalline matrix and graphene nanoplatelet reinforcement on the mechanical properties of spark plasma sintered aluminum based nanocomposites. Materials Science & Engineering A, 2019, 749: 14–26
|
| [53] |
Khoshghadam-Pireyousefan M, Rahmanifard R, Orovcik L, . Application of a novel method for fabrication of graphene reinforced aluminum matrix nanocomposites: Synthesis, microstructure, and mechanical properties. Materials Science & Engineering A, 2020, 772: 138820
|
| [54] |
Li P, Chen L, Cao B, . Hierarchical microstructure architecture: A roadmap towards strengthening and toughening reduced graphene oxide/2024Al matrix composites synthesized by flake powder thixoforming. Journal of Alloys and Compounds, 2020, 823: 153815
|
| [55] |
Li M, Gao H Y, Liang J M, . Microstructure evolution and properties of graphene nanoplatelets reinforced aluminum matrix composites. Materials Characterization, 2018, 140: 172–178
|
| [56] |
Shao P Z, Yang W S, Zhang Q, . Microstructure and tensile properties of 5083 Al matrix composites reinforced with graphene oxide and graphene nanoplates prepared by pressure infiltration method. Composites Part A: Applied Science and Manufacturing, 2018, 109: 151–162
|
| [57] |
Shao P Z, Chen G Q, Ju B Y, . Effect of hot extrusion temperature on graphene nanoplatelets reinforced Al6061 composite fabricated by pressure infiltration method. Carbon, 2020, 162: 455–464
|
| [58] |
Sharma A, Sharma V M, Paul J. Fabrication of bulk aluminum–graphene nanocomposite through friction stir alloying. Journal of Composite Materials, 2020, 54(1): 45–60
|
| [59] |
Zhang S, Chen G Q, Qu T M, . Simultaneously enhancing mechanical properties and electrical conductivity of aluminum by using graphene as the reinforcement. Materials Letters, 2020, 265: 127440
|
| [60] |
Xie Y M, Meng X C, Huang Y X, . Deformation-driven metallurgy of graphene nanoplatelets reinforced aluminum composite for the balance between strength and ductility. Composites Part B: Engineering, 2019, 177: 107413
|
| [61] |
Liu X H, Li J J, Sha J W, . In-situ synthesis of graphene nanosheets coated copper for preparing reinforced aluminum matrix composites. Materials Science & Engineering A, 2018, 709: 65–71
|
| [62] |
Liu X H, Li J J, Liu E Z, . Towards strength–ductility synergy with favorable strengthening effect through the formation of a quasi-continuous graphene nanosheets coated Ni structure in aluminum matrix composite. Materials Science & Engineering A, 2019, 748: 52–58
|
| [63] |
Pu B W, Sha J W, Liu E Z, . Synergistic effect of Cu on laminated graphene nanosheets/AlCu composites with enhanced mechanical properties. Materials Science & Engineering A, 2019, 742: 201–210
|
| [64] |
Jiang Y Y, Tan Z Q, Fan G L, . Reaction-free interface promoting strength–ductility balance in graphene nanosheet/Al composites. Carbon, 2020, 158: 449–455
|
| [65] |
Archard J F. Contact and rubbing of flat surfaces. Journal of Applied Physics, 1953, 24(8): 981–988
|
| [66] |
Xia H M, Zhang L, Zhu Y C, . Mechanical properties of graphene nanoplatelets reinforced 7075 aluminum alloy composite fabricated by spark plasma sintering. International Journal of Minerals Metallurgy and Materials, 2020, 27(9): 1295–1300
|
| [67] |
Baig Z, Mamat O, Mustapha M, . Surfactant-decorated graphite nanoplatelets (GNPs) reinforced aluminum nanocomposites: Sintering effects on hardness and wear. International Journal of Minerals Metallurgy and Materials, 2018, 25(6): 704–715
|
| [68] |
Zhang J S, Chen Z X, Wu H, . Effect of graphene on the tribolayer of aluminum matrix composite during dry sliding wear. Surface & Coatings Technology, 2019, 358: 907–912
|
| [69] |
Sharma A, Sharma V M, Paul J. A comparative study on microstructural evolution and surface properties of graphene/CNT reinforced Al6061–SiC hybrid surface composite fabricated via friction stir processing. Transactions of Nonferrous Metals Society of China, 2019, 29(10): 2005–2026
|
| [70] |
Mohammadi S, Montazeri A, Urbassek H M. Geometrical aspects of nanofillers influence the tribological performance of Al-based nanocomposites. Wear, 2020, 444: 203117
|
| [71] |
Zeng X, Yu J G, Fu D F, . Wear characteristics of hybrid aluminum matrix composites reinforced with well-dispersed reduced graphene oxide nanosheets and silicon carbide particulates. Vacuum, 2018, 155: 364–375
|
| [72] |
Reddy A P, Krishna P V, Rao R N. Tribological behaviour of Al6061–2SiC–xGr hybrid metal matrix nanocomposites fabricated through ultrasonically assisted stir casting technique. Silicon, 2019, 11(6): 2853–2871
|
| [73] |
El-Ghazaly A, Anis G, Salem H G. Effect of graphene addition on the mechanical and tribological behavior of nanostructured AA2124 self-lubricating metal matrix composite. Composites Part A: Applied Science and Manufacturing, 2017, 95: 325–336
|
| [74] |
Tabandeh-Khorshid M, Omrani E, Menezes P L, . Tribological performance of self-lubricating aluminum matrix nanocomposites: Role of graphene nanoplatelets. Engineering Science and Technology: An International Journal, 2016, 19(1): 463–469
|
| [75] |
Zhou W W, Mikulova P, Fan Y C, . Interfacial reaction induced efficient load transfer in few-layer graphene reinforced Al matrix composites for high-performance conductor. Composites Part B: Engineering, 2019, 167: 93–99
|
| [76] |
Khan M, Din R U, Wadood A, . Effect of graphene nanoplatelets on the physical and mechanical properties of Al6061 in fabricated and T6 thermal conditions. Journal of Alloys and Compounds, 2019, 790: 1076–1091
|
| [77] |
Chu K, Wang X H, Li Y B, . Thermal properties of graphene/metal composites with aligned graphene. Materials & Design, 2018, 140: 85–94
|
| [78] |
Wang J, Li J J, Weng G J, . The effects of temperature and alignment state of nanofillers on the thermal conductivity of both metal and nonmetal based graphene nanocomposites. Acta Materialia, 2020, 185: 461–473
|
| [79] |
Balandin A A. Thermal properties of graphene and nanostructured carbon materials. Nature Materials, 2011, 10(8): 569–581
|
| [80] |
Zhang L, Hou G M, Zhai W, . Aluminum/graphene composites with enhanced heat-dissipation properties by in-situ reduction of graphene oxide on aluminum particles. Journal of Alloys and Compounds, 2018, 748: 854–860
|
| [81] |
Tiwari J K, Mandal A, Rudra A, . Evaluation of mechanical and thermal properties of bilayer graphene reinforced aluminum matrix composite produced by hot accumulative roll bonding. Journal of Alloys and Compounds, 2019, 801: 49–59
|
| [82] |
Chen F, Gupta N, Behera R K, . Graphene-reinforced aluminum matrix composites: A review of synthesis methods and properties. JOM, 2018, 70(6): 837–845
|
| [83] |
Mei Y, Shao P Z, Sun M, . Deformation treatment and microstructure of graphene reinforced metal-matrix nanocomposites: A review of graphene post-dispersion. International Journal of Minerals Metallurgy and Materials, 2020, 27(7): 888–899
|
| [84] |
Ju B Y, Yang W S, Shao P Z, . Effect of interfacial microstructure on the mechanical properties of GNPs/Al composites. Carbon, 2020, 162: 346–355
|
| [85] |
Asgharzadeh H, Sedigh M. Synthesis and mechanical properties of Al matrix composites reinforced with few-layer graphene and graphene oxide. Journal of Alloys and Compounds, 2017, 728: 47–62
|
| [86] |
Laha T, Kuchibhatla S, Seal S, . Interfacial phenomena in thermally sprayed multiwalled carbon nanotube reinforced aluminum nanocomposite. Acta Materialia, 2007, 55(3): 1059–1066
|
| [87] |
Guo B S, Chen B, Zhang X M, . Exploring the size effects of Al4C3 on the mechanical properties and thermal behaviors of Al based composites reinforced by SiC and carbon nanotubes. Carbon, 2018, 135: 224–235
|
| [88] |
Banhart F, Kotakoski J, Krasheninnikov A V. Structural defects in graphene. ACS Nano, 2011, 5(1): 26–41
|
| [89] |
Chu K, Wang F, Wang X H, . Interface design of graphene/copper composites by matrix alloying with titanium. Materials & Design, 2018, 144: 290–303
|
| [90] |
Jiang Y Y, Tan Z Q, Fan G L, . Nucleation and growth mechanisms of interfacial carbide in graphene nanosheet/Al composites. Carbon, 2020, 161: 17–24
|
| [91] |
Tabandeh-Khorshid M, Kumar A, Omrani E, . Synthesis, characterization, and properties of graphene reinforced metal-matrix nanocomposites. Composites Part B: Engineering, 2020, 183: 107664
|
RIGHTS & PERMISSIONS
Higher Education Press