Review on cryogenic technologies for CO2 removal from natural gas

Yujing BI, Yonglin JU

PDF(3176 KB)
PDF(3176 KB)
Front. Energy ›› 2022, Vol. 16 ›› Issue (5) : 793-811. DOI: 10.1007/s11708-022-0821-0
REVIEW ARTICLE
REVIEW ARTICLE

Review on cryogenic technologies for CO2 removal from natural gas

Author information +
History +

Abstract

CO2 in natural gas (NG) is prone to condense directly from gas to solid or solidify from liquid to solid at low temperatures due to its high triple point and boiling temperature, which can cause a block of equipment. Meanwhile, CO2 will also affect the calorific value of NG. Based on the above reasons, CO2 must be removed during the NG liquefaction process. Compared with conventional methods, cryogenic technologies for CO2 removal from NG have attracted wide attention due to their non-polluting and low-cost advantages. Its integration with NG liquefaction can make rational use of the cold energy and realize the purification of NG and the production of by-product liquid CO2. In this paper, the phase behavior of the CH4-CO2 binary mixture is summarized, which provides a basis for the process design of cryogenic CO2 removal from NG. Then, the detailed techniques of design and optimization for cryogenic CO2 removal in recent years are summarized, including the gas-liquid phase change technique and the gas-solid phase change technique. Finally, several improvements for further development of the cryogenic CO2 removal process are proposed. The removal process in combination with the phase change and the traditional techniques with renewable energy will be the broad prospect for future development.

Graphical abstract

Keywords

cryogenic CO2 removal / purification of natural gas (NG) / biogas upgrading / CH4-CO2 binary system

Cite this article

Download citation ▾
Yujing BI, Yonglin JU. Review on cryogenic technologies for CO2 removal from natural gas. Front. Energy, 2022, 16(5): 793‒811 https://doi.org/10.1007/s11708-022-0821-0

References

[1]
Zhou S, Duan M S, Yuan Z Y. . Peak CO2 emission in the region dominated by coal use and heavy chemical industries: a case study of Dezhou city in China. Frontiers in Energy, 2020, 14(4): 740–758
CrossRef Google scholar
[2]
Wang H, He J. China’s pre-2020 CO2 emission reduction potential and its influence. Frontiers in Energy, 2019, 13(3): 571–578
CrossRef Google scholar
[3]
Zhang X, Geng Y, Tong Y W. . Trends and driving forces of low-carbon energy technology innovation in China’s industrial sectors from 1998 to 2017: from a regional perspective. Frontiers in Energy, 2021, 15(2): 473–486
CrossRef Google scholar
[4]
Reineberg H. Natural gas and LNG: future of electricity. Pipeline and Gas Journal, 2017, 244(9): 38–40
[5]
Zhao Y X, Gong M Q, Wang H C. . Development of mobile miniature natural gas liquefiers. Frontiers in Energy, 2020, 14(4): 667–682
CrossRef Google scholar
[6]
Krikkis R N. A thermodynamic and heat transfer model for LNG ageing during ship transportation. Towards an efficient boil-off gas management. Cryogenics, 2018, 92: 76–83
CrossRef Google scholar
[7]
IGU. IGU 2018 World LNG Report. Barcelona: IGU, 2019
[8]
Wu J T, Ju Y L. Comprehensive comparison of small-scale natural gas liquefaction processes using brazed plate heat exchangers. Frontiers in Energy, 2020, 14(4): 683–698
CrossRef Google scholar
[9]
Berstad D, Nekså P, Anantharaman R. Low-temperature CO2 removal from natural gas. Energy Procedia, 2012, 26(26): 41–48
CrossRef Google scholar
[10]
Raney. Remove carbon dioxide with Selexol. Hydrocarbon Processing, 1976, 55(4)
[11]
Hochgesand G. Rectisol and purisol. Industrial & Engineering Chemistry, 1970, 62(7): 37–43
CrossRef Google scholar
[12]
Bui M, Adjiman C S, Bardow A. . Carbon capture and storage (CCS): the way forward. Energy & Environmental Science, 2018, 11(5): 1062–1176
CrossRef Google scholar
[13]
Olajire A A. CO2 capture and separation technologies for end-of-pipe applications—a review. Energy, 2010, 35(6): 2610–2628
CrossRef Google scholar
[14]
Wolsky A M, Daniels E J, Jody B J. CO2 capture from the flue gas of conventional fossil-fuel-fired power plants. Environmental Progress & Sustainable Energy, 2010, 13(3): 214–219
CrossRef Google scholar
[15]
WangZ. Adsorption separation of methane/carbon dioxide. Dissertation for the Master’s Degree. Tianjin: Tianjin University, 2003 (in Chinese)
[16]
XiaM ZYanL HLeiW, . Separation and recovery technology and comprehensive utilization of carbon dioxide. Modern Chemical Industry, 1999, 19(5): 46–48 (in Chinese)
[17]
Baker R W, Lokhandwala K. Natural gas processing with membranes: an overview. Industrial & Engineering Chemistry Research, 2008, 47(7): 2109–2121
CrossRef Google scholar
[18]
ShenG LLiX P. Theoretical research on the separation of carbon dioxide/methane by membrane. Membrane Science and Technology, 1994, (4): 29–33 (in Chinese)
[19]
Working Group III of the Intergovernmental Panel on Climate Change. IPCC Special Report on Carbon Dioxide Capture and Storage. Cambridge, UK: Cambridge University Press, 2005
[20]
Maqsood K, Mullick A, Ali A. . Cryogenic carbon dioxide separation from natural gas: a review based on conventional and novel emerging technologies. Reviews in Chemical Engineering, 2014, 30(5): 453–477
CrossRef Google scholar
[21]
Figueroa J D, Fout T, Plasynski S. . Advances in CO2 capture technology—the U. S. Department of Energy’s carbon sequestration program. International Journal of Greenhouse Gas Control, 2008, 2(1): 9–20
CrossRef Google scholar
[22]
Ebner A D, Ritter J A. State-of-the-art adsorption and membrane separation processes for carbon dioxide production from carbon dioxide emitting industries. Separation Science and Technology, 2009, 44(6): 1273–1421
CrossRef Google scholar
[23]
MacDowell N, Florin N, Buchard A. . An overview of CO2 capture technologies. Energy & Environmental Science, 2010, 3(11): 1645–1669
CrossRef Google scholar
[24]
Rufford T E, Smart S, Watson G. . The removal of CO2 and N2 from natural gas: a review of conventional and emerging process technologies. Journal of Petroleum Science Engineering, 2012, 94-95: 123–154
CrossRef Google scholar
[25]
Song C, Liu Q, Deng S. . Cryogenic-based CO2 capture technologies: state-of-the-art developments and current challenges. Renewable & Sustainable Energy Reviews, 2019, 101: 265–278
CrossRef Google scholar
[26]
Donnelly H G, Katz D L. Phase equilibria in the carbon dioxide-methane system. Industrial & Engineering Chemistry, 1954, 46(3): 511–517
CrossRef Google scholar
[27]
PikaarM J. A study of phase equilibria in hydrocarbon-CO2 systems. Dissertation for the Doctoral Degree. London: Imperial College London, 1959
[28]
Davis J A, Rodewald N, Kurata F. Solid-liquid-vapor phase behavior of the methane-carbon dioxide system. AIChE Journal, 1962, 8(4): 537–539
CrossRef Google scholar
[29]
Kurata F, Im K U. Phase equilibrium of carbon dioxide and light paraffins in presence of solid carbon dioxide. Journal of Chemical & Engineering Data, 1971, 16(3): 295–299
CrossRef Google scholar
[30]
AgrawalG MLavermanR J. Phase behavior of the methane-carbon dioxide system in the solid-vapor region In: Timmerhaus K D, ed. Advances in Cryogenic Engineering. Boston, MA: Springer, 1995, 327–338
[31]
Le T T, Trebble M A. Measurement of carbon dioxide freezing in mixtures of methane, ethane, and nitrogen in the Solid−Vapor equilibrium region. Journal of Chemical & Engineering Data, 2007, 52(3): 683–686
CrossRef Google scholar
[32]
Zhang L, Burgass R, Chapoy A. . Measurement and modeling of CO2 frost points in the CO2–methane systems. Journal of Chemical & Engineering Data, 2011, 56(6): 2971–2975
CrossRef Google scholar
[33]
Shen T, Gao T, Lin W. . Determination of CO2 solubility in saturated liquid CH4 + N2 and CH4 + C2H6 mixtures above atmospheric pressure. Journal of Chemical & Engineering Data, 2012, 57(8): 2296–2303
CrossRef Google scholar
[34]
Gao T, Shen T, Lin W. . Experimental determination of CO2 solubility in liquid CH4/N2 mixtures at cryogenic temperatures. Industrial & Engineering Chemistry Research, 2012, 51(27): 9403–9408
CrossRef Google scholar
[35]
ThanarajuA D. Experimental measurement of dew points for high carbon dioxide natural gas. Final Year Project, Universiti Teknologi Petronas, 2013
[36]
Xiong X, Lin W, Jia R. . Measurement and calculation of CO2 frost points in CH4 + CO2/CH4 + CO2 + N2/CH4 + CO2 + C2H6 mixtures at low temperatures. Journal of Chemical & Engineering Data, 2015, 60(11): 3077–3086
CrossRef Google scholar
[37]
YiX L. Freezing calculation of CO2 in natural gas deep refrigerating separation equipment. Natural Gas Industry, 1988, 8(3): 74–77 (in Chinese)
[38]
Zhu L K, Chen G L. Model study on phase equilibrium of methane-carbon dioxide system at low temperature. Acta Petrolei Sinica (Petroleum Processing Section), 1988, 4(2): 33–42
[39]
ZareNezhad B, Eggeman T. Application of Peng–Robinson equation of state for CO2 freezing prediction of hydrocarbon mixtures at cryogenic conditions of gas plants. Cryogenics, 2006, 46(12): 840–845
CrossRef Google scholar
[40]
HlavinkaM WHernandezV N. Proper interpretation of freezing and hydrate prediction results from process simulation. In: the 85th GPA Annual Convention Proceedings, Grapevine, USA, 2006
[41]
HuX CGaoTLinW S. A preliminary study on carbon dioxide crystal precipitation in pressurized liquefied natural gas process. Cryogenics & Superconductivity, 2009, (06): 18–21 (in Chinese)
[42]
JiangHHeYZhuC. A forecast model for the solid CO2 formation conditions in a CH4-CO2 system. Natural Gas Industry, 2011, 31(9): 112–115 (in Chinese)
[43]
XiongX JLinW SGuA Z. Prediction of CO2 frosting temperature in CH4-CO2 binary system. Chemical Engineering of Oil & Gas, 2012, 41(2): 176–178, 186 (in Chinese)
[44]
Riva M, Campestrini M, Toubassy J. . Solid–liquid–vapor equilibrium models for cryogenic biogas upgrading. Industrial & Engineering Chemistry Research, 2014, 53(44): 17506–17514
CrossRef Google scholar
[45]
De Guido G, Langè S, Moioli S. . Thermodynamic method for the prediction of solid CO2 formation from multicomponent mixtures. Process Safety and Environmental Protection, 2014, 92(1): 70–79
CrossRef Google scholar
[46]
Mao S, Shi L, Peng Q. . Thermodynamic modeling of binary CH4–CO2 fluid inclusions. Applied Geochemistry, 2016, 66: 65–72
CrossRef Google scholar
[47]
Li Y, Gong C, Li Y. Application of highly accurate phase-equilibrium models for CO2 freezing prediction of natural gas system. Industrial & Engineering Chemistry Research, 2016, 55(19): 5780–5787
CrossRef Google scholar
[48]
de Ozturk M, Panuganti S R, Gong K. . Modeling natural gas-carbon dioxide system for solid-liquid-vapor phase behavior. Journal of Natural Gas Science and Engineering, 2017, 45: 738–746
CrossRef Google scholar
[49]
KongL W. Prediction of CO2 frosting temperature in CH4-CO2 binary system. Chemical Engineering of Oil & Gas, 2019, 48(2): 5 (in Chinese)
[50]
Tang L, Li C, Lim S. Solid-liquid-vapor equilibrium model applied for a CH4-CO2 binary mixture. Industrial & Engineering Chemistry Research, 2019, 58(39): 18355–18366
CrossRef Google scholar
[51]
de Guido G, Spatolisano E. Simultaneous multiphase flash and stability analysis calculations including solid CO2 for CO2–CH4, CO2–CH4–N2, and CO2–CH4–N2–O2 mixtures. Journal of Chemical & Engineering Data, 2021, 66(11): 4132–4147
CrossRef Google scholar
[52]
XiongX JLinW SGuA Z. Feasibility study on cryogenic separation of CH4-CO2 binary system. Cryogenics & Superconductivity, 2012, 40(001): 1–4 (in Chinese)
[53]
HolmesA SRyanJ M. US Patent 4 318 723, 1982–3-9
[54]
ValenciaJ ADentonR D. US Patent 4 511 382, 1985–04–16
[55]
AtkinsonT DLavinJ TLinnettD T. US Patent 4 759 786, 1988–07–26
[56]
ZareNezhad B, Hosseinpour N. An extractive distillation technique for producing CO2 enriched injection gas in enhanced oil recovery (EOR) fields. Energy Conversion and Management, 2009, 50(6): 1491–1496
CrossRef Google scholar
[57]
Roussanaly S, Anantharaman R, Lindqvist K. Multi-criteria analyses of two solvents and one low-temperature concepts for acid gas removal from natural gas. Journal of Natural Gas Science and Engineering, 2014, 20: 38–49
CrossRef Google scholar
[58]
Pellegrini L A. WO Patent 054945A2, 2014–04–10
[59]
De Guido G, Langè S, Pellegrini L A. Refrigeration cycles in low-temperature distillation processes for the purification of natural gas. Journal of Natural Gas Science and Engineering, 2015, 27: 887–900
CrossRef Google scholar
[60]
Pellegrini L A, De Guido G, Langé S. Biogas to liquefied biomethane via cryogenic upgrading technologies. Renewable Energy, 2018, 124: 75–83
CrossRef Google scholar
[61]
Yousef A M I, Eldrainy Y A, El-Maghlany W M. . Upgrading biogas by a low-temperature CO2 removal technique. Alexandria Engineering Journal, 2016, 55(2): 1143–1150
CrossRef Google scholar
[62]
Yousef A M, El-Maghlany W M, Eldrainy Y A. . Low-temperature distillation process for CO2/CH4 separation: a study for avoiding CO2 freeze-out. Journal of Heat Transfer, 2018, 140(4): 042001
CrossRef Google scholar
[63]
Yousef A M, El-Maghlany W M, Eldrainy Y A. . New approach for biogas purification using cryogenic separation and distillation process for CO2 capture. Energy, 2018, 156: 328–351
CrossRef Google scholar
[64]
Yousef A M, El-Maghlany W M, Eldrainy Y A. . Upgrading biogas to biomethane and liquid CO2: a novel cryogenic process. Fuel, 2019, 251: 611–628
CrossRef Google scholar
[65]
Li G, Bai P. New operation strategy for separation of ethanol–water by extractive distillation. Industrial & Engineering Chemistry Research, 2012, 51(6): 2723–2729
CrossRef Google scholar
[66]
Takeuchi Y, Hironaka S, Shimada Y. . Study on solidification of carbon dioxide using cold energy of liquefied natural gas. Heat Transfer, Asian Research, 2000, 29(4): 249–268
CrossRef Google scholar
[67]
ClodicDHittiR EYounesM, . CO2 capture by anti-sublimation thermo-economic process evaluation. In: 4th Annual Conference on Carbon Capture & Sequestration 2005, Alexandria, USA, 2005
[68]
Chang H M, Chung M J, Park S B. Cryogenic heat-exchanger design for freeze-out removal of carbon dioxide from landfill gas. Journal of Thermal Science and Technology, 2009, 4(3): 362–371
CrossRef Google scholar
[69]
Bi Y, Ju Y. Design and analysis of CO2 cryogenic separation process for the new LNG purification cold box. International Journal of Refrigeration, 2021, 130: 67–75
CrossRef Google scholar
[70]
Tuinier M J, van Sint Annaland M, Kramer G J. . Cryogenic CO2 capture using dynamically operated packed beds. Chemical Engineering Science, 2010, 65(1): 114–119
CrossRef Google scholar
[71]
Schach M O, Oyarzún B, Schramm H. . Feasibility study of CO2 capture by anti-sublimation. Energy Procedia, 2011, 4: 1403–1410
CrossRef Google scholar
[72]
LeeJJungJKimK. Development of CO2 tolerant LNG production system. In: Offshore Technology Conference, Houston, Texas, USA, 2012
[73]
Song C, Kitamura Y, Li S. Evaluation of Stirling cooler system for cryogenic CO2 capture. Applied Energy, 2012, 98: 491–501
CrossRef Google scholar
[74]
Song C, Kitamura Y, Li S. . Analysis of CO2 frost formation properties in cryogenic capture process. International Journal of Greenhouse Gas Control, 2013, 13: 26–33
CrossRef Google scholar
[75]
Song C, Kitamura Y, Li S. Energy analysis of the cryogenic CO2 capture process based on Stirling coolers. Energy, 2014, 65: 580–589
CrossRef Google scholar
[76]
YuanL C. Theoretical and experimental investigation of cryogenic CO2 capture by desublimation. Dissertation for the Master’s Degree. Hangzhou: Zhejiang University, 2015 (in Chinese)
[77]
Lin W, Xiong X, Gu A. Optimization and thermodynamic analysis of a cascade PLNG (pressurized liquefied natural gas) process with CO2 cryogenic removal. Energy, 2018, 161: 870–877
CrossRef Google scholar
[78]
Xiong X, Lin W, Gu A. Integration of CO2 cryogenic removal with a natural gas pressurized liquefaction process using gas expansion refrigeration. Energy, 2015, 93: 1–9
CrossRef Google scholar
[79]
Baccioli A, Antonelli M, Frigo S. . Small scale bio-LNG plant: comparison of different biogas upgrading techniques. Applied Energy, 2018, 217: 328–335
CrossRef Google scholar
[80]
Babar M, Bustam M A, Maulud A S. . Enhanced cryogenic packed bed with optimal CO2 removal from natural gas: a joint computational and experimental approach. Cryogenics, 2020, 105: 103010
CrossRef Google scholar
[81]
Valencia J A, Denton R D. US Patent, 4 533 372. 1985–08-06
[82]
Thomas E R, Denton R D. Conceptual studies for CO2/natural gas separation using the controlled freeze zone (CFZ) process. Gas Separation & Purification, 1988, 2(2): 84–89
CrossRef Google scholar
[83]
Kelley B T, Valencia J A, Northrop P S. . Controlled freeze Zone™ for developing sour gas reserves. Energy Procedia, 2011, 4: 824–829
CrossRef Google scholar
[84]
Michael E, Parker P E, Northrop S. . CO2 management at ExxonMobil’s LaBarge field, Wyoming, USA. Energy Procedia, 2011, 4: 5455–5470
CrossRef Google scholar
[85]
Hart A, Gnanendran N. Cryogenic CO2 capture in natural gas. Energy Procedia, 2009, 1(1): 697–706
CrossRef Google scholar
[86]
Maqsood K, Pal J, Turunawarasu D. . Performance enhancement and energy reduction using hybrid cryogenic distillation networks for purification of natural gas with high CO2 content. Korean Journal of Chemical Engineering, 2014, 31(7): 1120–1135
CrossRef Google scholar
[87]
GaoP. Study on recovery of carbon dioxide from flue gas by simulation. Dissertation for the Master’s Degree. Qingdao: China University of Petroleum (East China), 2014 (in Chinese)
[88]
Langè S, Pellegrini L A, Vergani P. . Energy and economic analysis of a new low-temperature distillation process for the upgrading of high-CO2 content natural gas streams. Industrial & Engineering Chemistry Research, 2015, 54(40): 9770–9782
CrossRef Google scholar

RIGHTS & PERMISSIONS

2022 Higher Education Press
AI Summary AI Mindmap
PDF(3176 KB)

Accesses

Citations

Detail

Sections
Recommended

/