Enhancing squalene production in Aurantiochytrium Ch25 via integrated optimization strategy and genome-scale metabolic modeling

Faezeh Zalpour , Elham Iranmanesh , Mojtaba Mortazavi , Shahryar Shakeri

Systems Microbiology and Biomanufacturing ›› 2026, Vol. 6 ›› Issue (3) : 86

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Systems Microbiology and Biomanufacturing ›› 2026, Vol. 6 ›› Issue (3) :86 DOI: 10.1007/s43393-026-00471-7
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Enhancing squalene production in Aurantiochytrium Ch25 via integrated optimization strategy and genome-scale metabolic modeling
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Abstract

Squalene, a high-value terpenoid, can be sustainably produced by Aurantiochytrium Ch25. This study integrated experimental optimization using Taguchi design with genome-scale metabolic modeling (GEM) to investigate its biosynthesis. The Taguchi L9 orthogonal array identified a promising culture condition (glucose 15 g/L, yeast extract 3 g/L, seawater 20% v/v, agitation 140 r/min), resulting in a squalene titer of 238 mg/L after 98 h. A validated GEM was used to simulate metabolic fluxes and explore potential engineering targets. Flux balance analysis (FBA) indicated that ammonia limitation favors biomass formation, while flux variability analysis (FVA) estimated squalene flux at 0.0014 mmol gDCW⁻1 h⁻1. Dynamic FBA simulations aligned well with experimental glucose uptake and biomass profiles. Single-reaction deletion analysis identified 13 essential and 35 semi-essential reactions, with inorganic diphosphatase (PPase) and F-type ATP synthase highlighted as critical for squalene biosynthesis. OptKnock predicted two mutant strains: Mutant A (deletion of 3-Oxoacyl-ACP reductase and Acyl-CoA oxidase) increased simulated squalene flux to 0.00994 mmol gDCW⁻1 h⁻1, and Mutant B (additional deletions) further raised it to 0.01274 mmol gDCW⁻1 h⁻1. OptGene suggested phosphoenolpyruvate synthase as a key deletion target to redirect flux toward the mevalonate pathway. This integrative approach paves the way for future metabolic engineering efforts and bioprocess optimization in this industrially relevant thraustochytrid.

Keywords

Aurantiochytrium / Squalene / Integrated optimization strategy / Genome-scale metabolic model

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Faezeh Zalpour, Elham Iranmanesh, Mojtaba Mortazavi, Shahryar Shakeri. Enhancing squalene production in Aurantiochytrium Ch25 via integrated optimization strategy and genome-scale metabolic modeling. Systems Microbiology and Biomanufacturing, 2026, 6(3): 86 DOI:10.1007/s43393-026-00471-7

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Center for International Scientific Studies & Collaborations(A.1402.373)

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Jiangnan University

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