Sand production: A smart control framework for risk mitigation

Hisham Ben Mahmud , Van Hong Leong , Yuli Lestariono

Petroleum ›› 2020, Vol. 6 ›› Issue (1) : 1 -13.

PDF
Petroleum ›› 2020, Vol. 6 ›› Issue (1) :1 -13. DOI: 10.1016/j.petlm.2019.04.002
research-article
Sand production: A smart control framework for risk mitigation
Author information +
History +
PDF

Abstract

Due to the current global oil price, the sand production is considered undesirable product and the control of sand production is considered as one of the main concerns of production engineers. It can damage downhole, subsea equipments and surface production facilities, also increasing the risk of catastrophic failure. As a result of that it costs the producers multiple millions of dollars each year. Therefore, there are many different approaches of sand control designed for different reservoir conditions. Selecting an appropriate technique for preventing formation sand production depends on different reservoir parameters. Therefore, choosing the best sand control method is the result of systematic study. In this paper the sand production factors and their effects are presented where the emphasis is given towards the sand prediction to determine the probability of producing sand from the reservoir, followed by the correct prevention implementation of sand control method. The combination of these two is presented as a smart control framework that can be applied for sand production management.

Keywords

Sand production / Sand control tools / Sand management / A smart control framework

Cite this article

Download citation ▾
Hisham Ben Mahmud, Van Hong Leong, Yuli Lestariono. Sand production: A smart control framework for risk mitigation. Petroleum, 2020, 6(1): 1-13 DOI:10.1016/j.petlm.2019.04.002

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Schlumberger, Alternate path technology-global track record, http://www.slb.com/services/completions/sand_control/transcend/openhole_gravel_pack_completions/alternate_path_gravel_pack_services/alternate_path_technology.aspx? t=2, (2015).

[2]

O.N. Vincent, S.O. Abiola, O.O. Felix, J.A. Ajienka, Sanding in Oil Well Reservoir Completions, SPE, 2012 163010-MS.

[3]

J.M. Cook, I.D.R. Bradford, R.A. Plumb, A Study of the Physical Mechanisms of Sanding and Application to Sand Production Prediction, SPE, 1994 28852-MS.

[4]

M.U. Shafiq, H. Ben Mahmud, Sandstone matrix acidizing knowledge and future development, J. Petrol. Explor. Prod. Technol. (2017), https://doi.org/10.1007/s13202-017-0314-6.

[5]

V.H. Leong, H.B. Mahmud, A comparative study of different acids used for sandstone acid stimulation:a literature review, IOP Conference Series: Material Science and Engineering, vol 217, 2017, p. 012018 IOP Publishing https://doi.org/10.1088/1757-899X/217/1/012018.

[6]

Completion Technology for Unconsolidated Formations,Revision 2, (June 1995).

[7]

H.H. Abass, H.A. Nasr-El-Din, M.H. BaTaweel, Sand Control: Sand Characterization, Failure Mechanisms and Completion Methods, SPE, 2002, p. 77686.

[8]

H. Ben Mahmud, A. Abdullah, Investigate a Gas Well Performance Using Nodal Analysis, International Conference on Materials Technology and Energy, Curtin University Malaysia, 2017, pp. 20-21. April.

[9]

J. Carlson, D. Gurley, G. King, C. Price-Smith, F. Waters, Sand Control: Why and How? Completion Simulation, Oilfield Review, (1992), pp. 41-53.

[10]

K. Amos, Sand control mechanism and its impact on mature fields, http://halliburtonblog.com/sand-control-mechanism-and-its-impact-on-mature-fields/, (2012).

[11]

K.C. Tummala, K.P. Roberts, J.R. Shadley, E.F. Rybicki, F.A. Shirazi, Effect of Sand Production and Flow Velocity on Corrosion Inhibition under Scale Forming Condition, NACE, 2009, p. 09474.

[12]

A. Younessi, V. Rasouli, B. Wu, The Effect of Stress Anisotropy on Sanding: an External Study, ARMA, 2012 2012-374.

[13]

F. Civian, Reservoir Formation Damage: Fundamentals, Modeling, Assessment, and Mitigation vol 10, Gulf Publishing Company, Houston, TX, 2000.

[14]

K. Sampach, P.L. Randol, Measurement of Formations Characteristics for Western Tight Sands, (1980) DO-/BC/00042-20.

[15]

N. Morgan, Saving sand dollars, Frontiers 6 (2006) August.

[16]

S. Zwolle, D.R. Davies, Gravel Packing Sand Quality-A Quantitative Study, SPE Formation Damage Control Symposium, Lafayette, (1982), pp. 24-25 March.

[17]

Emulsions: Fundamentals and Applications in the Petroleum Industry Advances in Chemistry Series, L.L. Schramm (Ed.), vol 231, American Chemical Society, Washington, DC, 1992.

[18]

W.L. Penberthy Jr., C. M. Shaughnessy, Sand Control SPE Series on Special Topics vol 1, Society of Petroleum Engineers, Richardson, TX, 1992.

[19]

J. Alford, M. Blyth, E. Tollefsen, J. Crowe, J. Loreto, S. Mohammed, V. Pistre, A.R. Herrera, Sonic logging while drilling -shear answers, Oilfield Rev. Spring 24 (2012) (2012) 1.

[20]

Z. Szczepanik, D. Milne, C. Hawkes, The Confining Effect of End Roughness on Unconfined Compressive Strength, (2007) ARMA-07-098.

[21]

P.M. Halleck, E. Poyol, F.J. Santarelli, Estimating Perforation Flow from Variation in Indentation Hardness. SPE-24769-PA, (1995).

[22]

Y. Xiao, H.H. Vaziri, Import of strength degradation process in sand production prediction and management, Proceedings of the 45th, U.S. Rock Mechanics/Geomechanics Symposium, San Francisco, Calif, USA, 2011.

[23]

E. Papamichos, P. Cerasi, J.F. Stenebråten, et al., Sand production rate under multiphase flow and water breakthrough, Proceedings of the 44th U.S. Rock Mechanics Symposium and the 5th US/Canada Rock Mechanics Symposium, Salt Lake City,Utah, USA, 2010.

[24]

L. Jing, O. Stephansson, Fundamentals of Discrete Element Methods for Rock Engineering, Theory and Applications, Elsevier, 2007.

[25]

N. Belheine, J. Plassiard, F. Donzé, F. Darve, A. Seridi, Numerical simulation of drained triaxial test using 3D discrete element modeling, Comput. Geotech. 36 (1) (2009) 320-331.

[26]

P.H.S.W. Kulatilake, B. Malama, J. Wang, Physical and particle flow modeling of jointed rock block behavior under uniaxial loading, Int. J. Rock Mech. Min. Sci. 38 (5) (2001) 641-657.

[27]

H. Rahmati, M. Jafarpour, S. Azadbakht, A. Nouri, H. Vaziri, D. Chan, Y. Xiao, Review of sand production prediction models, J. Pet. Eng. 2013 (2013) 16.

[28]

W.R. Moore, Sand Production Prediction, SPE-29331-PA, BJ Services Co, 1994.

[29]

O.M. Aborisade, Practical Approach to Effective Sand Predication, Control Management, Department of Petroleum Engineering, African University of science and Technology, Thesis, 2011.

[30]

W. Pingshuang, Z. Jianliang, L. Ming, Sand Production Prediction of Weizhou 12-1 Oilfield in Beibu Gulf in South China Sea. SPE International Oil and Gas Conference and Exhibition, vol 64623, SPE, Beijing, 2000 2000.

[31]

N.A. Braaten, T. Blakset, R. Johnsen, R. Birkeland, Field Experience with a Subsea Erosion Based Sand Monitoring System, SPE, 1996 35551-MS.

[32]

C.A.M. Veeken, D.R. Davies, C.J. Kenter, A.P. Kooijman, Sand Production Prediction Review: Developing an Integrated Approach, SPE, 1991, p. 22792.

[33]

J.S. Weingarten, T.K. Perkins, Prediction of Sand Production in Gas Wells: Methods and Gulf of Mexico Case Studies vol 24797, SPE, Washington, 1992, pp. 4-7 October.

[34]

F. Sanfilippo, M. Brignoli, D. Giacca, F.J. Santarelli, “Sand Production: from Prediction to Management.” European Formation Damage Conf. Proc. SPE, The Hague, 1997 #38185.

[35]

N. Morita, D.L. Whitfill, I. Massie, T.W. Knudsen, Realistic sand production prediction: numerical approach, 62nd Annual Technical Conference and Exhibition of the Society of Petroleum Engineers Proc., Dallas, TX, 1987, pp. 27-30 Sept.

[36]

J. Tronvoll, N. Morita, F.J. Santarelli, Perforation cavity stability:comperhensive laboratory experiments and numerical analysis, SPEAnnual Technical Conference and Exhibition, Washington DC, 1992, pp. 4-7 October.

[37]

J. Tronvoll, E. Fjaer, Experimental study of sand production from perforation cavities, Int. J. Rock Mech. Min. Sci. Geomech. Abstr. 31 (5) (1994) 393-410.

[38]

J. Tronvoll, M.B. Dusseault, F. Sanfilippo, F.J. Santarelli, The tools of sand management, SPEAnnual Technical Conference and Exhibition, New Orleans, 30 Sepetember-3 October, 2001.

[39]

C.H. Rawlins, I. Wang,Design and installation of a sand separation and handling system for a Gulf of Mexico oil production. facility, Paper 63041 Presented at the SPE Annual Technical Conference and Exhibition, October, Dallas, 2000, pp. 1-4.

[40]

M. Hess, A. Sinker, H. Rawlins, Treatment of solids at oil production installations, Presented at the IBC Conference on Meeting Environmental Standards for the Offshore Industry, Aberdeen, December, 1997.

[41]

M. Arfie, E. Marika, E.S. Purbodiningrat, H.A. Woodard, Implementation of slurry fracture injection technology for E&P wastes at duri oilfield, SPE Asia Pacific Health, Safety, and Environmental Conference and Exhibition, Kuala Lumpur, 19-20 September, 2005.

[42]

J.D. Kaura, A. Macrae, D. Mennie, Clean up and well testing operations in high-rate gas-condensate field result in improved sand management system, SPE Asia Pacific Oil and Gas Conference and Exhibition, Jakarta, 2001, pp. 17-19. April.

[43]

F.J. Wohlfart, New Approach to Sand Production in Mature Oilfields and Cost Optimization for Sand Problems. Presented at the Spring Meeting of the German Society for Petroleum and Coal Science and Technology (DGMK), Celle, 21 April, (2006).

[44]

F. Selfridge, M. Munday, O. Kvernvold, B. Gordon, Safely improving production performance through improved sand management, Paper 83979 Presented at Offshore Europe, Aberdeen, 2-5 September, 2003.

[45]

D.L. Tiffin, M.H. Stein, X. Wang, Drawdown guidelines for sand control completion, SPE Annual Technical Conference and Exhibition, Denver, 2003, pp. 5-8 October.

[46]

G.K. Wong, P.S. Fair, K.F. Bland, R.S. Sherwood, Balancing act: Gulf of Mexico sand control completions, peak rate versus risk of sand control failure, SPE Annual Technical Conference and Exhibition, Denver, 2003, pp. 5-8 October.

[47]

I. Palmer, H. Vaziri, S. Willson, Z. Moschovidis, J. Cameron, I. Ispas, Predicting and managing sand production: a new strategy, Paper 84499 Presented at the SPE Annual Technical Conference and Exhibition, Denver, 2003, pp. 5-8 October.

[48]

H. Vaziri, R. Allam, G. Kidd, C. Bennett, T. Grose, P. Robinson, J. Malyn, Sanding: a rigorous examination of the interplay between drawdown, depletion, start-up frequency and water cut, SPE Annual Technical Conference and Exhibition, Houston, 2006, pp. 26-29 September.

[49]

C.J. Balgobin,Sand management of ultra-high-rate gas wells, Paper SPE 94896 presented at the SPE Latin American and Caribbean Petroleum Engineering Conference, Rio de Janeiro, 2005, pp. 20-23 June.

[50]

M.H. Stein, A.A. Chitale, G. Asher, H. Vaziri, Y. Sun, J.R. Colbert, F.A. Gonzalez, Integrated sand and erosion alarming on Na kika, deepwater Gulf of Mexico, SPE Annual Technical Conference and Exhibition, Dallas, 2005, pp. 9-12 October.

[51]

L.A. Musa, T. Temisanren, W. Appah, D. Appah, Establishing actual quantity of sand using an ultrasonic sand detector, The Niger Delta Experience, 29th Annual SPE International Technical Conference and Exhibition, Abuja, 2005, pp. 1-3. August.

[52]

G.E. King, P.J. Wildt, E. O'Connell, Sand control completion reliability and failure rate comparison with a multi-thousand well database, SPE Annual Technical Conference and Exhibition, Denver, 2003, pp. 5-8 October.

[53]

C. Price-Smith, M. Parlar, C. Bennett, J.M. Gilchrist, E. Pitoni, R.C. Burton, R.M. Hodge, J. Troncoso, S.A. Ali, R. Dickerson, Design methodology for selection of horizontal openhole sand-control completions supported by field case histories, SPE Drill. Complet. 18 (3) (2003) 235.

[54]

C.G. Williams, B.N. Richard, D. Horner, A new sizing criterion for conformable and nonconformable sand screens based on uniform pore structures, SPE International Symposium and Exhibition on Formation Damage Control, Lafayette, 2006, pp. 15-17 February.

[55]

T. Iversen, D. Soskice, Electoral institutions and the politics of coalitions: why some democracies redistribute more than others, Am. Pol. Sci. Rev. 100 (2006) 165-181.

[56]

C. Hank Rawlins, Sand management methodologies for sustained facilities operations, The North Africa Technical Conference & Exhibition Held in Cairo, Egypt, 15-17 April, 2013.

[57]

C.H. Rawlins, A.E. Erickson, C. Ly, Characterization of Deep Bed Filter Media for Oil Removal from Produced Water, SME Annual Meeting, Phoenix, 28 February - 3 March, (2010).

[58]

D. Hadfield, Wellhead desanders-cyclonic sand removal from multi-phase wellstreams, Presented at the NIH Seminar on Offshore Separation, Kristiansand, 1996, pp. 11-13 November.

[59]

D. Hadfield, Solving the sand production problem at source: the wellhead desanding hydrocyclone, Presented at the IBC Production Separation Systems Forum, Oslo, May, 1997, pp. 28-29.

[60]

C.H. Rawlins, Application of multiphase desander technology to oil and gas production, Paper Presented at the BHR 3rd International Conference on Multiphase Technology, Banff, 2002, pp. 3-5 June.

[61]

C.H. Rawlins, The case for compact separation, J. Pet. Technol. 55 (5) (2003) 77-79.

[62]

A. Nouri, H. Vaziri, H. Belhaj, R. Islam, Comprehensive transient modeling of sand production in horizontal wellbores, SPE Annual Technical Conference and Exhibition, Denver, Colorado, 2003.

[63]

A. Nouri, H. Vaziri, H. Belhaj, R. Islam, Effect of volumetric failure on sand production in oil-wellbore, SPE Asia Pacific Oil and Gas Conference and Exhibition, Jakarta, Indonesia, 2003.

[64]

J.M. Dees, Sand Control in the Wells with Gas Generator and Resin’, United States Patent 5101900, (1992).

[65]

J.M. Dees, W.J. Begnaud, N.L. Sahar, Sand Control with Resin and Explosive’, United States Patent 5145013, (1992).

[66]

J.M. Dees, Method of Sand Consolidation with Resin’, United States Patent 5178218, (1993).

[67]

D. Appah, Sand consolidation experience in Niger Delta’, IE (I), J. -CH 84 (9) (2003) 14.

[68]

H.H. Sain,Sand Consolidation with a Base -Catalyzed Plastic’, API Paper No. 926-7-F, Spring Meeting, Southern District, Houston, Texas 11, 1962.

[69]

A.R. Jennings, E.S. Sprunt, R.S. Timmer, Method of sand consolidation, U. S. Pat. 5363 (1994) 917.

[70]

P. Shu, ‘Consolidation Agent and Method’, United States Patent, (1994) 5362318.

[71]

B. Todd, B.F. Slabaugh, R.J. Powell, J.G. Yaritz, Resin Composition and Methods of Onsolidating Particulate Solids in Wells with or without Closure Pressure’, United States Patent, (2001) 6311773.

[72]

P.D. Nguyen, ‘Methods of Completing Wells in Unconsolidated Formations’, United States Patent, (2004) 6776236.

[73]

P.D. Nguyen, Methods for Forming a Permeable and Stable Mass in a Subterranean Formation, United States Patent, (2006) 6997259.

[74]

J.A. Hugh, J. Ramos, Guidelines to Sand Control, Report, Halliburton Services from Halliburton Co, 1995.

[75]

D.D. Sparlin,A New Sand Control Technique for Old Sand Problems. API Paper No.906-12-H, Spring Meeting, Southwestern District, (1976).

[76]

J.W. Graham, A.R. Sinclar, J.L. Brandt, Method of Treating Well Using Resin-Coated Particles. United States Patent, (1982) 4336842.

[77]

P.D. Nguyen, R.G. Dusterhoft, Methods of Completing Wells in Unconsolidated Subterranean Zones. United States Patent, (1999) 6003600.

[78]

B.T. Dewprashad, P.D. Nguyen, K.L. Schreiner, Compositions and Methods for Consolidating Unconsolidated Subterranean Zones. United States Patent, (2000) 6016870.

[79]

S. Danican, G. Salamat, A. Pena, E. Nelson, Method of Completing Poorly Consolidated Formations. United States Patent, (2006) 7013973.

[80]

L. Riyanto, M. Saleh, K. Goh, J. Ambrose, T. Kristanto, C.Y. Hong, Novel aqueousbased consolidation restores sand control and well productivity: case history from east Malaysia, SPE International Conference & Exhibition on Formation Damage Control Held in Lafayette, Louisiana, USA, 2016, pp. 24-26 February.

[81]

M.N. Mahmoud, M.Z.B. Sultan, N. Yousuf, Scenario of sand production from hydrocarbon reservoir and its mitigation, J. Recent Act. Prod. 3 (1) (2018) 1-8.

[82]

E.K. George, J.W. Pat, O. Eamonn, Sand control completion reliability and failure rate comparison with a MultiThousand well database, SPE Annual Technical Conference and Exhibition, 2003, pp. 5-8 October 2003, Denver, Colorado.

[83]

J.A. Leone, M.L. Mana, J.B. Parmley, Gravel Sizing Criteria for Sand Control and Productivity Optimization, SPE California Regional Meeting, Ventura, California, 1990, pp. 4-6. April 1990.

[84]

C. Gjedrem, Effect of Screen Erosion on Reservoir Performance, Master’s Thesis University of Stavenger, Norway, 2017.

PDF

0

Accesses

0

Citation

Detail

Sections
Recommended

/