A study on mechanical properties of equal wall thickness rubber bushing of positive displacement motor based on hydrogenated nitrile butadiene rubber aging test

Changshuai Shi , Xiaofeng Wan , Xiaohua Zhu , Kailin Chen

Petroleum ›› 2022, Vol. 8 ›› Issue (3) : 403 -413.

PDF
Petroleum ›› 2022, Vol. 8 ›› Issue (3) :403 -413. DOI: 10.1016/j.petlm.2021.04.008
research-article
A study on mechanical properties of equal wall thickness rubber bushing of positive displacement motor based on hydrogenated nitrile butadiene rubber aging test
Author information +
History +
PDF

Abstract

Shale gas production has become the main driver of global gas production growth. Deep shale gas is difficult to extract, which puts forward higher requirements for drilling speed increase. The downhole power drilling tools are mainly screw drilling tools. Conventional screw drill tool stator bushing has poor heat dissipation, which is prone to thermal hysteresis failure, shortening drilling tool life, and is not suitable for high temperature and high pressure environment of deep shale gas wells. Equal wall thickness screw drilling tools and hydrogenated nitrile rubber have better high temperature resistance. Therefore, based on the thermal aging experiment and constitutive model of the rubber changes the displacement of the inner cavity of the stator bushing and the difference between the front and the back is up to 21.6%. The increase of the interference and eccentricity between rotor and motor leads to the increase of the maximum von Mises stress of the stator bushing and the thermal hysteresis temperature. The influence of the interference is greater than the influence of the eccentricity so that the interference should be given priority in the design. This paper provides a theoretical reference for the design and optimization of equal wall thickness bushing of positive displacement motor.

Keywords

PDM / HNBR / Constitutive model / Thermal hysteresis / Numerical simulation

Cite this article

Download citation ▾
Changshuai Shi, Xiaofeng Wan, Xiaohua Zhu, Kailin Chen. A study on mechanical properties of equal wall thickness rubber bushing of positive displacement motor based on hydrogenated nitrile butadiene rubber aging test. Petroleum, 2022, 8(3): 403-413 DOI:10.1016/j.petlm.2021.04.008

登录浏览全文

4963

注册一个新账户 忘记密码

Declaration of competing interests

The authors declare that they have no competing interests.

Acknowledgements

This work was supported jointly by the Southwest Petroleum University Drilling Tools Youth Technology Innovation Team(2018CXTD03), Sichuan Science and Technology Plan Applied Basic Research Project(19YYJC1058), the National Natural Science Foundation of China (Grant No. 51604234), and Youth Scientific Research Innovation Team Project of Sichuan Province (Grant No. 2017TD0014).

References

[1]

Jinchuan Zhang, Tao Jia, Zhen Li, et al., Prospect of deep shale gas resources in China, Nat. Gas. Ind. 41 (1) (2021) 15-28.

[2]

Caineng Zou, Zhi Yang, Shasha Sun, et al., “Exploring petroleum inside source kitchen”:Shale oil and gas in Sichuan Basin, Sci. Sin. 50 (7) (2020) 903-920.

[3]

Caineng Zou, Qun Zhao, Lianzhu Cong, et al. Development progress, potential and prospect of shale gas in China, Nat. Gas. Ind. 41 (1) (2021) 1-14.

[4]

Yu Wang, Xiawei Li, Donghua Sun, Shale gas exploitation status and potential analysis in Changning-Weiyuan Mining area,Sichuan Basin, Shandong Chemical Industry 49 (14) (2020) 134-135.

[5]

Haofu Fan, Yanbin Zang, Jincheng Zhang, et al., Technical difficulties and countermeasures of deep shale gas drilling, Drill. Prod. Technol. 42 (3) (2019) 20-23, 7.

[6]

Faqiang Zhong, Structural characteristics and application of constant wall thickness screw drilling tools, Sci. Technol. 3 (2019).

[7]

Xi Yuyang, Development and field application of equal wall thickness screw drill, Petrochem. Equip. 21 (4) (2018) 14-15, 18.

[8]

Yanbin Zang, Key drilling technology for deep shale gas reservoirs in the southeastern Sichuan region, Petroleum Drilling Techniques 46 (3) (2018) 7-12.

[9]

Min Zhang, Mingguo Liu, Kai Lan, et al., Application of acceleration tool for horizontal well drilling in Jiaoshiba shale gas field, Drill. Prod. Technol. 39 (1) (2016) 148, 6-9.

[10]

Changshuai Shi, Xiaohua Zhu, Juan Deng, et al., Analysis of mechanical behavior and hysteresis heat generating mechanism of PDM motor, J. Mech. Sci. Technol. 31 (3) (2017) 1143-1149.

[11]

Zengyuan Shao, Qinqin Guan, Yiming Liu, Design optimization of stator bushing structure of positive displacement motor drill, Pet. Eng. Constr. 44 (6) (2018) 17-19.

[12]

Ke Wang, Zhixu Dong, Li Liang, et al., Capacity analysis of multi-lobe screw drill with iso-wall thickness stator, Machine Tool & Hydraulics 13 (2015) 82-85.

[13]

Xiaohua Zhu, Pengfei Wang, Changshuai Shi, Study on the constitutive model of the screw motor's stator rubber based on thermal aging experiment, Chin. J. Comput. Mech. 34 (4) (2017) 459-465.

[14]

Li Sun, Zhonghua Bi, Mei Gao, et al., Research progress of hydrogenated nitrile butadiene rubber, Special Purpose Rubber Products 41 (1) (2020) 60-64.

[15]

Shuaicheng Tian, Zenglin Wang, Futao Zhang, et al., Investigation of application of antioxidants in HNBR rubber composites, China Elastomerics (2) (2015) 17-20.

[16]

Zhicai Li, Yong Zhang, Jianhua Guo, et al., Effects of curing systems on high temperature tensile properties of hydrogenated nitrile rubber vulcanizates, China Synth. Rubber Ind. (4) (2016) 271-275.

[17]

Baoqiang Fu, Ying Xiong, Performance changes and life prediction of HNBR during accelerated aging, Special Purpose Rubber Products 38 (6) (2017) 64-67.

[18]

Li Bo, Bin Du, Lei Zhou, et al., High temperature resistance of hydrogenated nitrile-butadiene rubber with different saturation degree, China Elastomerics 28 (2) (2018) 52-56.

[19]

Xingchen Li, Chaoqin Li, Mechanical properties of HNBR at high temperature, China Rubber Industry 67 (9) (2020) 652-659.

[20]

Zhongmeng Zhu, Chengkai Jiang, han Jiang, Study on accelerated aging behavior of hydrogenated nitrile rubber under temperature and strain, Appl. Math. Mech. (A1) (2014) 213-216.

[21]

Jianglin Ouyang, Effect of high temperature and high pressure aqueous solution on properties of hydrogenated nitrile butadiene rubber, Jianghan Petroleum Science and Technology 27 (1) (2017) 84-86.

[22]

Bin Du, Gongchen Yan, Weidong Li, et al., Study on properties change of hydrogenated nitrile rubber after soaking in various oil field medium, Rubber Science and Technology (10) (2018) 16-19.

[23]

M. Mooney, A theory of large elastic deformation, J. Appl. Phys. 11 (3) (1940) 582-610.

[24]

O.H. Yeoh, Characterization of elastic properties of carbonblack-filled rubber vulcanizates, Rubber Chemistry and Technology 63 (5) (1990) 792-805.

[25]

Wentao Wang, A Study on Uniaxial Fatigue Characteristics Experiments and Prediction Methods of the Rubber Isolator, Ph.D. dissertation, School of Mechanical and Automotive Engineering, Guangzhou, 2012. South China University of Technology.

[26]

Changshuai Shi, Yike Chen, Xiaohua Zhu, Applicability evaluation and hysteresis heat effect of rubber constitutive model of PDM stator bushing at high temperature in deep well, Lubric. Eng. 44 (4) (2019) 33-39.

[27]

Changshuai Shi, Xiaohua Zhu, Yike Chen, et al., Failure analysis of general stator and uniform wall thickness stator, Journal of Engineering Failure Analysis 94 (2018) 239-248.

[28]

Jin Zhang, FEM analysis policy for a general screw-pump's stator, Chin. J. Mech. Eng. 40 (5) (2004) 768-774.

[29]

Bo Chi, Numerical Analysis of Thermal Coupling of Stator Bushing of Screw Motor, School of Mechanical and Electrical Engineering, Southwest Petroleum University, 2015.

[30]

Gang Cao, A Study on Dynamic Behavior and 3-d Numeric Simulation for Progressing Cavity Pump, Dept. Modern Mechanics, University of Science and Technology of China, Hefei, 2009.

PDF

0

Accesses

0

Citation

Detail

Sections
Recommended

/