Prediction Model for Pipeline Pitting Corrosion Based on Multiple Feature Selection and Residual Correction

Zhenhao Zhu , Qiushuang Zheng , Hongbing Liu , Jingyang Zhang , Tong Wu , Xianqiang Qu

Journal of Marine Science and Application ›› 2025, Vol. 24 ›› Issue (4) : 805 -815.

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Journal of Marine Science and Application ›› 2025, Vol. 24 ›› Issue (4) : 805 -815. DOI: 10.1007/s11804-024-00468-5
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Prediction Model for Pipeline Pitting Corrosion Based on Multiple Feature Selection and Residual Correction

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Abstract

The transportation of oil and gas through pipelines is crucial for sustaining energy supply in industrial and civil sectors. However, the issue of pitting corrosion during pipeline operation poses an important threat to the structural integrity and safety of pipelines. This problem not only affects the longevity of pipelines but also has the potential to cause secondary disasters, such as oil and gas leaks, leading to environmental pollution and endangering public safety. Therefore, the development of a highly stable, accurate, and reliable model for predicting pipeline pitting corrosion is of paramount importance. In this study, a novel prediction model for pipeline pitting corrosion depth that integrates the sparrow search algorithm (SSA), regularized extreme learning machine (RELM), principal component analysis (PCA), and residual correction is proposed. Initially, RELM is utilized to forecast pipeline pitting corrosion depth, and SSA is employed for optimizing RELM’s hyperparameters to enhance the model’s predictive capabilities. Subsequently, the residuals of the SSA-RELM model are obtained by subtracting the prediction results of the model from actual measurements. Moreover, PCA is applied to reduce the dimensionality of the original 10 features, yielding 7 new features with enhanced information content. Finally, residuals are predicted by using the seven features obtained by PCA, and the prediction result is combined with the output of the SSA-RELM model to derive the predicted pipeline pitting corrosion depth by incorporating multiple feature selection and residual correction. Case study demonstrates that the proposed model reduces mean squared error, mean absolute percentage error, and mean absolute error by 66.80%, 42.71%, and 42.64%, respectively, compared with the SSA-RELM model. Research findings underscore the exceptional performance of the proposed integrated approach in predicting the depth of pipeline pitting corrosion.

Keywords

Pipeline corrosion / Machine learning / Residual correction / Regularized extreme learning machine / Principal component analysis

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Zhenhao Zhu, Qiushuang Zheng, Hongbing Liu, Jingyang Zhang, Tong Wu, Xianqiang Qu. Prediction Model for Pipeline Pitting Corrosion Based on Multiple Feature Selection and Residual Correction. Journal of Marine Science and Application, 2025, 24(4): 805-815 DOI:10.1007/s11804-024-00468-5

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Harbin Engineering University and Springer-Verlag GmbH Germany, part of Springer Nature

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