Poly(D,L-lactide) was synthesized by indirect method from D,L-lactic acid and characterized by infrared spectrum and proton nuclear magnetic resonance. The influences of monomer purity, initiator concentration, polymerization temperature and polymerization time on the relative molecular mass of poly(D, L-lactide) were investigated. The polylactide was made into porous materials by using solvent-casting particulate-leaching method. Under the optimized conditions, polylactides with a viscosity average molecular mass up to 1.82 × 105 are obtained and the results are fairly reproducible. Scanning electron microscope observation indicates that the sample is highly porous and well-distributed with good interconnections between pores and the pore size of porous materials is in the range from 200 µm to 500 µm and it can be used as scaffold for bone tissue engineering.
Spherical Ni(OH)2 particles were prepared by an aqueous solution precipitation route. The structure of spherical Ni(OH)2 was investigated by scanning electron microscopy and transmission electron microscopy and compared with that of traditional Ni(OH)2. The results show that the spherical nickel hydroxide consists of Ni(OH)2 spheres with a reticulate structure of platelet-like, which is almost arranged radially and the crystalline grains intervene and connect with each other to form a three-dimensional net. The spherical Ni(OH)2 particle is full of pores, crannies between cleave planes. It is supposed that this structure is beneficial to the structural stability for the spherical particles during the charge/discharge processes and can improve the cycle life of the electrode; the pores and the crannies in spherical particles can shorten the proton diffusion distance and speed its velocity, which may result in that the local polarization is lowered. The electrochemical performances of the spherical Ni(OH)2 are improved by enhancing the conducting properties of the crystalline lattice due to its quick proton diffusion.
A simple and easily operated technique was developed to fabricate GaN films. GaN films possessing hexagonal wurtzite structure were fabricated on Si(111) substrates with ZnO buffer layers through nitriding Ga2O3 films in the tube quartz furnace. ZnO buffer layers and Ga3O3 films were deposited on Si substrates in turn by using radio frequency magnetron sputtering system before the nitriding process. The structure and composition of GaN films were studied by X-ray diffraction, selected area electron diffraction and Fourier transform infrared spectrophotometer. The morphologies of GaN films were studied by scanning electron microscopy. The results show that ZnO buffer layer improves the crystalline quality and the surface morphology of the films relative to the films grown directly on silicon substrates. The measurement result of room-temperature photoluminescence spectrum indicates that the photoluminescence peaks locate at 365 nm and 422 nm.
Local segregation in Cu-In precursors and its effects on the element distribution and microstructures of selenized CuInSe2 thin films were investigated. Cu-In precursors with an ideal total mole ratio of Cu to In of 0.92 were prepared by middle frequency alternating current magnetron sputtering with Cu-In alloy target, then CuInSe2 absorbers for solar cells were formed by selenization process in selenium atmosphere. Scanning electron microscope and energy dispersive X-ray spectroscope were used respectively to observe the surface morphologies and determine the compositions of both Cu-In precursors and CuInSe2 thin films. Their microstructures were characterized by X-ray diffractometry and Raman spectroscope. The results show that Cu-In precursors are mainly composed of Cu11In9 phase with In-rich solid solution. Stoichiometric CuInSe2 thin films with a homogeneous element distribution and single chalcopyrite phase can be synthesized from a segregated Cu-In precursor film with an ideal total mole ratio of Cu to In of 0.92. CuInSe2 thin film shows P-type conductivity and its resistivity reaches 1.2×103 Θ·cm.
Under the condition of equal flow, the maximum and minimum theoretical values of gap size were studied and an estimation equation was established for the clad extrusion of the brittle core cladded by plastic metal materials. The results show that the gap size is a key parameter for the continuous clad extrusion and the molding speed. Its maximum value (Hmax) is 0.24 mm and the minimum one (Hmin) is 0.12 mm. At a gap size of 0.18 mm, the maximum of metal extrusion per unit of time and the optimal coating speed can be obtained.
The transfer behavior of nitrogen into the welding metal during gas tungsten arc welding process of 32Mn-7Cr-1Mo-0.3N steel was investigated. The effects of gas tungsten arc welding process variables, such as the volume fraction of nitrogen in shielding gas, arc holding time and arc current on the nitrogen content in the welding metal were also evaluated. The results show that the volume fraction of nitrogen in gas mixture plays a major role in controlling the nitrogen content in the welding metal. It seems that there exhibits a maximum nitrogen content depending on the arc current and arc holding time. The optimum volume fraction of nitrogen in shielding gas is 4% or so. The role of gas tungsten arc welding processing parameters in controlling the transfer of nitrogen is further confirmed by the experimental results of gas tungsten arc welding process with feeding metal.
Based on the basic operating principal and the technology characteristic of electron beam physical vapor deposition(EBPVD) technique, EBPVD was used to prepare the micro-layer composites. The effect on the substrate preheating temperature was taken into accounts and the finite element analysis package ANSYS was used to simulate the internal stress field and the potential displacement changing tendency. The results show that one of the most important quality factors on the judgment of micro-layer composites is the adhesion between the substrate and the deposition layers as well as among the different deposition layers. Besides the existance of temperature gradient through the thickness of layers, the main reason for the internal stress in micro-layer composites is the mismatch of various properties of the layer and the substrate of different thermal expansions and crystal lattice types. With the increase of substrate preheating temperature, the inter-laminar shear stress also takes on a tendency of increase but the axial residual stress decrease.
The precursor infiltration and pyrolysis (PIP) method for preparation of BN/SiO2 composites was used to improve mechanical properties, dielectric properties and feasibility of high temperature dielectric parts with large dimensions and complex shapes. In the processing procedure, the porous BN ceramic matrix was first successfully prepared by compacting the mixed powders of B and BN and then sintering them at a certain temperature under normal pressure of N2. The polycarbosilane (PCS) solution was vacuum infiltrated into porous BN ceramics at the room temperature and then at 800 °C in the air to depolimerize out amorphous SiO2, and sintered further at 1 300 °C in N2 to get BN/SiO2 composites. The microstructure of materials was studied by means of X-ray diffraction and electron probe micro analysis. The thermo-decomposition mechanism of PCS was investigated by a TG-DTA and infrared (IR) spectrum analysis. The flexural strengths were measured by the three-point bending method. The dielectric constant and the loss tangent were measured by the wave-guide method. The results show BN/SiO2 composites were fabricated. The obtained composites posses a flexural strength of 61.96–93.31 MPa, the dielectric constant in the range of 3.50–3.78 and the order of magnitude of the loss tangent at 10−3, which are good for the high temperature dielectric parts with large size and complex shapes.
The influence of isothermal quenching process of low-alloy and medium carbon (LAMC) CrMnSi cast steel on the impact toughness was investigated. The microstructure and mechanical property of LAMC CrMnSi cast steel were analyzed by the laser optical modulator, the scanning electron microscopy, the energy dispersive spectrometer, the hardness and impact tests. The experimental results show that the dual phases of bainite and residual austenite can be obtained by the severity isothermal quenching, the fractographies of specimens change from quasicleavage to dimple at 310 °C for 60 min, the impact toughness for specimens at the room temperature isothermally achieves 130 J/cm2, meantime and its hardness is more than 45 (HRC).
The ingots of Pr0.15TbxDy0.85−xFe2 (x = 0.10 − 0.85) series compounds with a single phase were prepared by a arc melting method. The X-ray diffraction patterns were measured using a Philips X’pert MPD X-ray diffractometer with a non-ambient sample stage at different temperatures, the magnetostrictive distortion in Pr0.15TbxDy0.85−xFe2 polycrystals was investigated by X-ray diffraction patterns and the magnetostriction coefficient λ111 was calculated. The results show when the temperature is raised above the spin reorientation temperature region, a splitting appears in the reflection (440); the λ111 increase with the increasing of Tb content for Pr0.15TbxDy0.85−xFe2 polycrystals and the full width at half maximum (FWHM) of the reflection (440) increases gradually with the increasing of Tb content. Moreover, as the FWHM of the reflection (440) decreases gradually with the increasing of temperature, the λ111 decreases slightly with the increasing of temperature at the temperature region of 223 – 273 K for Pr0.15Tb0.3Dy0.55Fe2 alloy.
An improved type of elliptical jacket polarization maintaining fiber was developed by using a modified chemical vapor deposition method with special treatment. Different from conventional elliptical jacket, the shape of the stress jacket was transmuted. The cross-section of fiber consists of 5 layers: substrate, outer cladding, stress jacket, inner cladding and core. The cross sectional component distribution was investigated by electron probe microscopy and energy dispersive spectrum. The finite element method was used to calculate the stress birefringence. Based on the analyses of the microstructure, the technological process is improved. The temperature cycling test of the fiber wound into gyroscope coils was performed. The results show that the fiber possesses superior performance at high and low temperatures compared with other fibers. The high homogeneity is achieved by well-controlled modified chemical vapor deposition process. A homogeneous length of 8 km fiber is obtained. With advantages in homogeneity and length, the fiber has great potential in applications such as fiber gyroscopes, fiber hydrophone and other optical fiber sensors.
The solvent extraction of copper and zinc from the bioleaching solutions of low-grade sulfide ores with LIX984 and D2EHPA was investigated. The influences of extractant content, aqueous pH value, phase ratio and equilibration time on metals extraction were studied. The results show that LIX984 has a higher selectivity for copper than for iron, zinc and other metals, and has the copper extraction rate above 97%, while the zinc and iron extraction rate is less than 1.6% respectively. Zinc extraction is carried out following the copper extraction from the raffinate. The zinc extraction with di(2-ethylhexyl) phosphoric acid (D2EHPA) is low due to its poor cation exchange. A sodium salt of D2EHPA is used and the zinc extraction rate is enhanced to above 98%. Though iron (III) is strongly extracted before the extraction of zinc by D2EHPA, it is difficult to strip iron from the organic phase by sulfuric acid. The zinc stripping rate is above 99% with 100 g/L sulfuric acid, while that of iron is 0.16%. Hence, the separation of zinc from iron can be achieved by the selective stripping.
The graphite was modified by mild oxidation, and the effects of modification temperature and soaking time on the characteristics of graphite were investigated. The structure and characteristics of the graphite were determined by X-ray diffraction, scanning electron microscopy, BET surface area, particle size analysis and electrochemical measurements. The results show that the modified graphite has a better-developed crystallite structure, larger average particle diameter, smaller surface area, and better electrochemical characteristics than the untrented graphite. The sample mild-oxidized at 600 °C for 3 h has the best electrochemical performances with a reversible capacity of 304.5 mA·h/g, a irreversible capacity of 66.4 mA·h/g, and a initial coulmbic efficiency of 82.1%. The charge/discharge properties and a cycling stability of the prototype lithium ion batteries with modified graphite as anodes are improved. Its capacity retention ratio at the 200th cycle is enhanced from 66.75% to 90.15%.
The removal of organic matter from H2TaF7 solution by adsorption was investigated in order to reduce the carbon content in the K2TaF7 crystal. Three kinds of adsorbent, LSA-5 resin, LSA-20 resin and active carbon were applied in the fixed bed respectively. Experimental results indicate that LAS-5 resin, LAS-20 resin, the mixture of LAS-5 resin and LAS-20 resin (with volume ratio of 1:1), and the active carbon can all reduce chemical oxygen demand (COD) value of the H2TaF7 solution, and reduce consequently carbon content of K2TaF7 crystal to 0.0010%–0.0015% from 0.0025%–0.0030%. Comparing with the others, the active carbon is an approved adsorbent whose bed volumes of effluent reaches 70. In addition, there is a linear relationship between the COD value of H2TaF7 solution and the carbon content in K2TaF7 crystal, and the carbon content in K2TaF7 crystal decreases with the decreasing of COD value of H2TaF7 solution. When the COD value of H2TaF7 solution is lower than 7 mg/L, the carbon content in K2TaF7 crystal would decrease to less than 0.0015%.
Cubic boron nitride(c-BN) was synthesized through benzene thermal method at a lower temperature of 300 °C by selecting liquid (C2H5)2O · BF3 and Li3N as reactants. Hexagonal boron nitride(h-BN) and orthorhombic boron nitride(o-BN) were also obtained. The samples were characterized by X-ray powder diffractometry and Fourier transformation infrared spectroscopy. The results show that all the BF3, BCl3 and BBr3 in the same family compounds can react with Li3N to synthesize BN since the strongest bond of B-F can be broken. Compared with BBr3, liquid (C2H5)2O · BF3 is cheaper, less toxic and more convenient to operate. Li3N not only provides nitrogen source but also has catalytic effect on accelerating the formation of c-BN at low temperature and pressure.
A new type of thermal stabilizer, antimony pent(isooctyl thioglycollate) (Sb(SCH2COOC8H17)5), was synthesized by using antimony trioxide, isooctanol and thioglycolic acid in 2 steps. Firstly, antimony trioxide was oxidized into colloidal antimony peroxide. Then antimony peroxide and isooctyl thioglycollate reacted stoichiometrically for 2 h with the yield of 87%. This compound was used as thermal stabilizer for polyvinyl chloride (PVC). The results show that the thermal stability time is 52 min at 200 °C by heat-ageing oven test when adding 2.5% thermal stabilizer to PVC resin. Compared with antimony tris(isooctyl thiolycollate), the initial thermal stability of antimony pent(isooctyl thioglycollate) is better than that of antimony tris(isooctyl thioglycollate), while the long-term thermal stability time is shorter than that of antimony tris(isooctyl thioglycollate). Meanwhile, the synergism of antimony pent(isooctyl thioglycollate) with calcium stearate was studied, indicating that when the mass ratio of antimony pent(isooctyl thioglycollate) to calcium stearate is 2:1, the thermal stability time of PVC is 58 min.
Through orthogonal experiment, a new type of LiClO4-LiNO3-LiBr eutectic salt with optimum mole ratio of n(LiClO4):n(LiNO3):n(LiBr) = 1.6:3.8:1.0 was prepared. The poly(lithium acrylate-acrylonitrile)/LiClO4-LiNO3-LiBr solid polymer electrolytes were prepared with poly (lithium acrylate-acrylonitrile) and LiClO4-LiNO3-LiBr eutectic salts. The effect of LiClO4-LiNO3-LiBr eutectic salts content on the conductivity of solid polymer electrolytes was studied by alternating current impedance method, and the structures of eutectic salts and solid polymer electrolytes were characterized by differential thermal analysis, infrared spectroscopy and X-ray diffractometry. The results show that the room temperature conductivity of LiClO4-LiNO3-LiBr eutectic salts reaches 3.11×10−4 S · cm−1. The poly (lithium acrylate-acrylonitrile)/LiClO4-LiNO3-LiBr solid polymer electrolytes possess the highest room temperature conductivity at 70% LiClO4-LiNO3-LiBr eutectic salts content, and exhibit lower glass transition temperature of 75 °C compared with that of poly(lithium acrylate-acrylonitrile) of 105 °C. A complex may be formed in the solid polymer electrolytes from the differential thermal analysis and infrared spectroscopy analysis. X-ray diffraction results show that the poly(lithium acrylate-acrylonitrile) can suppress the crystallization of eutectic salts in this system.
To acquire a knowledge of the stress-strain state in the process of mining beforehand, a numerical method was used to simulate the stoping process of access mechanized panel mining in No. 3 ore-body of Tonglushan mine; and for the sake of obtaining better stability, the optimal panel dimension and access stoping sequence were researched. The results show that the integral stability of the mechanized panel of No. 3 ore-body is passable in the process of winning at full level height; the stability of panel tends to be worse gradually with continuous increasing of panel width; and the better width of access panel in No. 3 ore-body is less than 52 m. It is indicated that 3D elas-to-plastic finite element method can make a satisfactory study of numerical simulation on the panel stability and its structural dimension in the test for the upward access mechanized-panel mining. The results of the theoretical calculation and analysis accord with the actual situation from the field ground pressure monitoring.
The mobile factors of cracked ore in vibrating-ore draw shafts were analyzed. The results show that the mobile coefficient of cracked ores will be mainly influenced by the combination of ore physical factors if the structure dimension and parameters of vibrating ore-draw shafts are sure. It decreases with increasing the cohesion, lump content, lump size and powder content and increases with increasing the porosity. The coefficient decreases with increasing the moisture content, but increases after the moisture content reaches a certain value. Uniform grain leads to better mobility, non-uniform grain leads to worse mobility. The value of the mobile coefficient should be in a range of 0.3–1.1 when designing the vibrating ore-draw shafts. According to correlation degree of grey system theory, the effects of factors on the mobility of cracked ore are given in the weight decreasing consequence as follows: moisture content, lump content, distribution of grain size, lump size, porosity, cohesion and powder ore content. It is unreasonable to neglect any one because the values of their weights are not obvious.
A finite element analysis method was used to simulate the stamping process of the blade of a large concrete-mixer truck. The updated Lagrange method and the elasto-plastic constitutive equation were adopted to solve the large strain and displacement deformation of the blade. A modified Coulomb friction model was used to solve the sliding contact between the blade and the dies. The von Mises stress distribution in the blade, the spatial displacement variation and the spring-back of the typical node were investigated in the simulation. The von Mises stress in the blade where the spring-back occurs is lowered from 463.0 MPa to 150.0 MPa before and after the spring-back. A typical node in the blade has a 3.33 mm spring-back in Z direction. The results of the experiments agree well with the simulation. The analysis results are valuable for designing optimal tool dies.
Based on principal component analysis, a multiple neural network was proposed. The principal component analysis was firstly used to reorganize the input variables and eliminate the correlativity. Then the reorganized variables were divided into 2 groups according to the original information and 2 corresponding neural networks were established. A radial basis function network was used to depict the relationship between the output variables and the first group input variables which contain main original information. An other single-layer neural network model was used to compensate the error between the output of radial basis function network and the actual output variables. At last, The multiple network was used as soft sensor for the ratio of soda to aluminate in the process of high-pressure digestion of alumina. Simulation of industry application data shows that the prediction error of the model is less than 3%, and the model has good generalization ability.
An active set truncated-Newton algorithm (ASTNA) is proposed to solve the large-scale bound constrained sub-problems. The global convergence of the algorithm is obtained and two groups of numerical experiments are made for the various large-scale problems of varying size. The comparison results between ASTNA and the subspace limited memory quasi-Newton algorithm and between the modified augmented Lagrange multiplier methods combined with ASTNA and the modified barrier function method show the stability and effectiveness of ASTNA for simultaneous optimization of distillation column.
Considering the fact that the temperature distribution in furnace of a tangential fired pulverized coal boiler is difficult to be measured and monitored, two-stage numerical simulation method was put forward. First, multifield coupling simulation in typical work conditions was carried out off-line with the software CFX-4.3, and then the expression of temperature profile varying with operating parameter was obtained. According to real-time operating parameters, the temperature at arbitrary point of the furnace can be calculated by using this expression. Thus the temperature profile can be shown on-line and monitoring for combustion state in the furnace is realized. The simulation model was checked by the parameters measured in an operating boiler, DG130-9.8/540. The maximum of relative error is less than 12% and the absolute error is less than 120 °C, which shows that the proposed two-stage simulation method is reliable and able to satisfy the requirement of industrial application.
The instability of the pillar was discussed based on the potential energy principle and the cusp catastrophe theory, and a simplified mechanical model of the pillar was established considering the mining effect. The necessary-sufficient conditions, the jump value of displacement of pillar and the released energy expressions were deduced. The results show that the instability of the pillar is related to the properties of the rock, the external force and the relative stiffness of the elastic area to the plastic area. The instability of system is like to occur with the enlarging of the softening area or the decreasing of E/λ. The calculation done shows that the estimated results correspond to practical experience.