1 Introduction
The rapid advancement of science and technology has led to the extensive extraction and utilization of traditional fossil fuels to meet growing energy demands [
1–
4]. However, the consumption of these fossil fuels not only exacerbates the global energy shortage but also raises significant environmental and health concerns due to the substantial emissions of greenhouse gases and harmful pollutants [
5,
6]. Consequently, it is crucial to develop clean energy solutions and technologies that support sustainable development.
Green technologies have emerged as a promising strategy to address the dual challenges of energy shortages and environmental degradation caused by fossil fuel consumption. Among these, electrochemical energy conversion technologies have seen significant advancements, particularly in areas such as water electrolysis for hydrogen production, carbon dioxide reduction (CO
2RR), and the oxygen reduction reaction (ORR) [
7–
9]. Water electrolysis provides a clean and sustainable method for producing hydrogen, CO
2RR offers a pathway to convert greenhouse gases into valuable fuels, and ORR is widely applied in fuel cells and metal-air batteries, efficiently converting chemical energy into electrical energy. Collectively, these technologies play a crucial role in renewable energy utilization and storage. However, these small-molecule electrocatalytic reduction reactions require highly efficient and stable catalysts. The commonly used precious metal catalysts, such as Pt, Pd, and Ru, are limited by their high cost and scarcity, inhibiting their broad adoption [
10–
12]. Therefore, the development of cost-effective, high-performance electrocatalysts based on low-precious or non-precious metals has become a critical research priority [
13–
15].
High-entropy alloys (HEAs) represent a groundbreaking advancement in material science, redefining the traditional alloy design principles [
16–
18]. Unlike conventional alloys, which typically rely on one or two main elements, HEAs are composed of multiple principal elements. This unique composition results in high configurational entropy, complex lattice structures, and enhanced properties such as superior catalytic activity and chemical stability, making HEAs a pivotal innovation for advanced material applications [
19–
21]. In electrocatalysis, HEAs hold tremendous potential due to their diverse chemical compositions and abundant surface-active sites. Their multi-component nature not only enables precise control over reaction pathways but also enhances catalytic activity through tailored regulation of electronic structures [
22,
23]. Additionally, their unique lattice distortion effect and excellent corrosion resistance contribute to their remarkable stability in harsh electrochemical environments. These advantages open new possibilities for the development of highly efficient and durable electrocatalytic materials [
16,
24,
25].
Over the past decades, substantial progress has been made in investigating HEAs for electrocatalysis applications. Through the precise design and combination of elements, scientists have developed a series of highly efficient HEA catalysts [
26,
27]. However, several challenges remain [
28–
30]. For instance, the synthesis methods for HEAs are complex and costly, making large-scale production difficult. Moreover, the intricate composition of HEAs means that the relationship between their structure and performance is not yet fully understood, creating a demand for further optimization and design [
31–
35]. Additionally, the long-term durability and degradation mechanisms of HEAs under practical electrochemical conditions require further exploration.
This review explores the progress and future prospects of HEAs in small-molecule electrocatalytic reduction reactions (Fig.1). It begins by introducing the core principles of HEAs, emphasizing their structural advantages as electrocatalysts. Next, it reviews the synthesis methodologies and advanced characterization techniques utilized in HEA research. It then highlights their applications in key electrocatalytic reactions, including HER, ORR, and CO2RR. Finally, it critically analyzes the current challenges in the field and propose future directions for the development of HEA-based catalysts. This work aims to inspire innovative strategies for designing efficient and durable HEAs-based electrocatalytic systems.
2 Structural advantages of HEA electrocatalysts
HEAs offer significant advantages as electrocatalysts. Compared to traditional low-entropy alloys, HEA catalysts have the following unique characteristics:
Multiple active sites: The complex surfaces of HEAs provide various active sites, making them adaptable to different reactants and conditions, which enhances catalytic efficiency and selectivity [
23,
40].
Lattice distortion: Lattice distortion can alter the electronic structure of the active sites, further tunning the adsorption energy of the key reactant and intermediates, thereby enhancing the activity [
22,
41,
42].
Tunable performance: Their multi-element composition allows for flexible material design and precise performance tuning.
Excellent stability: The high-entropy effect improves corrosion resistance and overall durability [
43–
46].
Multiple active sites: The multi-active sites of HEAs refer to the diverse active sites formed on the catalyst surface due to the incorporation of multiple elements into the alloy matrix [
22,
41]. These active sites are characterized by varying adsorption energies and reaction activities, which endow HEAs with the capability to accommodate a wide range of reactants and reaction conditions in catalytic processes. This structural and functional diversity greatly improves the catalytic efficiency of HEAs. Particularly in cascade reactions, the distinctive structural properties of HEAs facilitates the formation of desired intermediate products at each reaction step, thereby achieving improved selectivity and efficiency. Due to the dissociation of intermediates between consecutive reaction steps and their potential re-adsorption at different active sites, the multi-active sites of HEAs ensures that the number of functional sites corresponds to the number of steps in cascade reactions. This structural adaptability significantly enhances performance. For example, in the CO
2RR depicted in Fig.2(a), varying adsorption energies of different active sites on HEAs favor the formation of CO intermediates while simultaneously suppressing the hydrogen evolution reaction. This selective inhibition ensures that the reaction proceeds in the desired path. In subsequent reaction steps, the three-dimensional structural design of the catalyst enables stable capture of the generated CO intermediates at other active sites, which further promotes the reduction of CO into multi-carbon products such as ethylene and ethanol. The synergistic effects between different sites not only optimizes each step of the reaction but also improves the selectivity and diversity of the products.
Lattice distortion: Lattice distortion enhances the adsorption properties in electrocatalytic reactions by altering the electronic environment and electron density of active sites [
49,
50]. In electrocatalytic processes, optimal adsorption strength is crucial for ensuring efficient catalysis. According to Sabatier’s theory, excessively strong adsorption prevents effective desorption of the reactant, while too weak adsorption diminishes its activation capacity. The high-entropy effect induced by lattice distortion can significantly alter the electronic structure of the catalyst by influencing the electron overlap of the d orbitals. As shown in Fig.2(b), Wang et al. [
47] discovered that in the La-doped HEA FeCoNiMnRuLa, the introduction of La enhanced lattice distortion, which not only promoted d-d orbital electron transfer but also triggered a transition in the spin state of the d-orbital electrons from high spin to medium spin. The introduction of La in HEA catalysts adds to the overall lattice distortion effect, which optimizes the d-p orbital hybridization process, thereby significantly boosting OER activity.
Tunable performance: The tunability of HEAs origins from their diverse elemental composition and flexible structural design [
51,
52]. By adjusting the types, proportions, and structures of elements, the catalytic properties can be precisely optimized. In catalytic reactions, despite the broad adsorption energy distribution of adsorption energies on the HEA surface, the reaction process is primarily governed by strongly adsorptive active sites. The distribution of adsorption energies is significantly influenced by elemental electronic effects, interactions, and compositional adjustments. Optimizing the elemental composition regulates both the quantity and the nature of strong adsorption sites, enhancing catalytic activity and selectivity. For example, the catalytic performance is insignificant when five elements are distributed equally, in Fig.2(c). Increasing the content of element B decreases activity, while increasing the content of element E significantly enhances activity. HEAs exhibit at least five binding peaks, whose intensity integrals are determined by the probability of binding atoms at the surface. As illustrated in the upper part of Fig.2(c), increasing the molar ratio of a particular element correspondingly increases the number of sites within that binding peak. In the voltammogram (Fig.2(c), bottom), the current is linearly proportional to the number of sites within the corresponding binding peak. Each color represents a different HEA composition, clearly demonstrating the electrocatalytic performance under various scenarios. Therefore, optimizing the molar ratios of co-binding elements at these sites increases the number of active sites [
40].
Excellent stability: The alloy effect in HEAs significantly enhances the durability of catalysts [
48,
53,
54]. As shown in Fig.2(d), the presence of multiple elements in HEAs provides additional charge compensation centers, which alleviates strain on the active metal and reduces the potential for dissolution. This unique multi-element composition and highly mismatched lattice structure effectively enhance the durability and resistance to deactivation of the catalyst. The presence of multiple elements ensures additional charge compensation centers, which alleviates strain on the active metal and reduces the potential for dissolution. This stability is particularly important in highly corrosive environments, making HEAs ideal for harsh electrocatalytic applications [
48].
In summary, the multi-component nature of HEAs facilitates the maximization of synergistic effects between multiple active sites, thereby refining the alloy’s electronic configuration and lowering energy barriers associated with key reaction steps in the electrocatalysis process. These distinctive properties enable HEA catalysts to markedly enhance reaction performance, offering a robust material foundation for the development of efficient electrocatalysis technologies.
3 Synthetic method of HEA catalysts
Tab.1 summarizes synthesis methods of HEA catalysts.
3.1 CTS
According to the thermodynamic formula, ΔGmix = ΔHmix− T× ΔSmix, high-temperature condition facilitates the uniform distribution of different elements. However, slow cooling can lead to phase separation, resulting in the formation of multi-phase structures. To address this issue, high-temperature synthesis should be coupled with a rapid quenching process to ensure a balanced distribution of elements in a single-phase HEA catalyst.
The CTS method involves liquefying metal atoms through rapid high-temperature heating. During this process, the liquefied metal atoms undergo phenomena similar to “fission” and “fusion,” resulting in the uniform mixing of various elements. Finally, rapid cooling enhances the kinetic regulation of the thermodynamic mixing process and supports the development of crystalline solid solution nanoparticles [
58,
59]. As illustrated in Fig.3(a), Yao et al. [
55] demonstrated this method by heating the precursor to 2000 K at a very rapid heating rate. The material was then cooled to room temperature at a cooling rate of 10
5 K/s, successfully synthesizing an eight-element HEA supported on a carbon matrix (Fig.3(b)).
The CTS method is highly versatile, allowing the production of a variety of target materials by adjusting experimental parameters. For instance, Zeng et al. [
56] synthesized a single-phase, homogeneous particle-size catalyst supported by commercial carbon black using a two-stage thermal shock procedure. In the first stage, rapid heating at ultra-high temperatures (1750 K, approximately 1 s) formed a non-noble metal HEAs core (NHEA). Subsequently, as shown in Fig.3(c) and Fig.3(d), a noble metal-modified HEA catalyst (NHEA@NHEA-Pd) was prepared by adding a precious metal salt (Pd) and subjecting the mixture to another round of rapid high-temperature heating (1118 K, approximately 0.3 s). The advantage of this catalyst is that there are more precious metal active sites exposed to the surface, while the internal HEA structure, composed of non-precious metals, maintained high entropy and structure stability, greatly reducing the reliance on rare metals.
Yao et al. [
57] further optimized the CTS method for high-flux preparation of HEAs (Fig.3(e)). By loading different metal salts onto the heater, they enabled batch preparation of HEA. As shown in Fig.3(f), transmission electron microscopy (TEM) images of the HEAs (PtPdRhRuIr) and (PtPdRhRuIrFeCo) clearly demonstrate the successful incorporation of the HEA and its uniform structure. This high-throughput approach offers an effective solution for the rapid preparation of multi-component HEAs.
Additionally, the CTS method enables precise control over the elemental composition of HEAs, offering a reliable means to investigate the impact of element ratios on catalyst performance. For instance, Xie et al. [
58] developed a high-entropy ammonia decomposition catalyst using the CTS method. They successfully synthesized CoMoFeNiCu HEN at 2300 °C under thermal shock conditions by adjusting the Co and Mo content ratios. This approach allowed for precise control of the Co/Mo ratio, surpassing the mixability limits observed in conventional bimetallic Co–Mo catalysts. The CoMoFeNiCu HEA catalyst exhibited outstanding catalytic activity in ammonia decomposition, far surpassing the performance of rhodium-based catalyst.
3.2 Wet-chemistry methods
Wet-chemistry methods involve selecting the required soluble metal salts or oxides and preparing a solution based on the composition of the target material, ensuring that each element is present in its ionic or molecular form [
60,
61]. The metal ions are then uniformly precipitated or crystallized using techniques such as adding a precipitating agent, evaporation, sublimation, or hydrolysis, followed by processing the resulting material to yield the desired powder. However, for element combinations that are slightly immiscible or require high uniformity, HEA nanoparticles synthesized using wet-chemical method present advantages including small particle size, accurate morphology, and uniform distribution, which are essential for achieving optimal catalytic performance.
In wet chemical synthesis, the solvent plays a pivotal role as the reaction medium, and its selection profoundly impacts the efficiency, quality, and performance of the final product. Oleylamine is widely used in wet chemical synthesis due to its excellent thermal stability and ability to solubilize metal salts. For example, Luo et al. [
62] employed five metallic carbonyl compounds (M(CO)
x, where M = Ir, Ru, Rh, Mo, W) as precursors (Fig.4(a)). By utilizing oleylamine as the solvent and co-alloying the metals at 290 °C under an argon atmosphere, they successfully synthesized HEAs (IrRuRhMoW). The resulting catalyst exhibited outstanding electrocatalytic performance for HER in aqueous systems, demonstrating the effectiveness of this approach for fabricating high-performance materials. Similarly, He et al. [
63] successfully synthesized FeCoNiPdWP HEAs using a mixed solvent of 1-octadecene and oleylamine, with metal acetylacetonates and carbonyl compounds as precursors, as illustrated in Fig.4(b). In wet chemical preparation, the reduction and uniform deposition of metal ions can be enhanced by controlled heating, ultrasonic wave, the introduction of reducing agents and other auxiliary technologies, which significantly improve reaction efficiency, enable precise control over particle morphology, and mitigate component segregation. This method achieves the uniform distribution and precise synthesis of polymetallic HEA nanoparticles. Liu et al. [
64] used an ultrasonic-assisted wet chemical method, creating acoustic cavitation to aid in the synthesis of five-element PtAuPdRhRu-NPs, four-element PtAuPdRh-NPs, and three-element PtAuPd-NPs, all supported on carbon support, under standard laboratory conditions, as shown in Fig.4(c).
Nandan et al. [
65] employed a one-pot method to synthesize PtPdRuMoNi mesoporous HEA nanospheres, as shown in Fig.4(d). They first dissolved F-127 triblock copolymer in water, which formed a transparent solution containing micelles that acted as pore-forming agents. The required metal salts were then added in the desired proportions, followed by the addition of ascorbic acid and hydrochloric acid to adjust the reduction potential of ascorbic acid and promote the nucleation process. After centrifugation, PtPdRuMoNi mesoporous HEA nanospheres were successfully obtained, exhibiting excellent activity for both the HER and hydrogen oxidation reaction in alkaline media. Huang et al. [
66] used a solvothermal method to prepare MnFeCoNiCu HEA nanoparticles from a pentanuclear MOFs/CC precursor, as shown in Fig.4(e). These nanoparticles, smaller than 5 nm, displayed a unique, interconnected structure due to the thin, highly conductive layers of graphitized carbon. Finally, Minamihara et al. [
67] introduced a novel liquid-phase reduction method using lithium naphthalenide as a powerful reducing agent in a continuous-flow reactor, as depicted in Fig.4(f). This approach successfully synthesized nano-scale IrPdPtRhRu HEA nanoparticles with sizes of 1.32 ± 0.41 nm. The continuous-flow reactor enables precise control over the reaction process, ensures stable reaction conditions, and guarantees high product selectivity and reproducibility. Additionally, by adjusting the strength of the reducing agent, the nanoparticle size can be effectively controlled, making this method one of the most efficient for producing uniformly sized, ultra-small HEA nanoparticles.
3.3 Pyrolysis
Pyrolysis is a thermal process in which organic or inorganic substances are subjected to high temperatures in an oxygen-deficient or low-oxygen environment, resulting in their chemical decomposition or transformation [
68–
70]. The typical temperature range for this method generally spans from 300 to 1000 °C. The synthesis of HEAs via pyrolysis generally involves two steps: the decomposition of metal precursors, and the subsequent reassembly of the resulting metals to form HEA nanoparticles [
71]. By systematically regulating key parameters such as temperature, atmospheric composition, and reaction duration, it is possible to precisely control the particle size, morphology, and dispersion of the metallic components, thereby optimizing the catalyst’s properties for specific applications.
Pyrolysis can be classified into two types based on the reaction conditions: equilibrium pyrolysis and non-equilibrium pyrolysis. In equilibrium pyrolysis, the reaction typically occurs under conditions that closely approach thermodynamic equilibrium. Specifically, factors like thermal conditions, pressure, and reaction duration are carefully regulated to ensure that the reaction achieves equilibrium. This balanced state represents the complete conversion of reactants into products under defined temperature and pressure conditions. In contrast, non-equilibrium pyrolysis occurs under conditions such as rapid heating or high temperatures maintained over short durations, where thermodynamic equilibrium is not achieved. This process typically takes place under dynamically fluctuating conditions. Non-equilibrium pyrolysis is characterized by elevated heating rates or high-temperature environments, where the distribution of reactants and products is primarily influenced by non-equilibrium factors, including reaction rates and temperature gradients.
3.3.1 Equilibrium pyrolysis
Kar et al. [
72] proposed a strategy to convert two-phase core-shell metal nanoparticles into single-phase HEN through thermal annealing (Fig.5(a)). Initially, intermetallic PdCu nanoparticles (i-PdCu, where i represents intermetallic compound, B2) were synthesized as seed particles. Upon heating, these seeds particles facilitated the co-reduction deposition of three metal shell layers (Pt, Ni, and M, where M represents Co, Fe, Ir, Rh, or Ru), resulting in the formation of HEA nanoparticles. This method reduces the amount of metal precursors required at each stage (seed synthesis and shell formation), thereby promoting the formation of monodisperse samples.
Similarly, Qiu et al. [
73] proposed an optimal, universal pyrolysis-exchange-alloying method for preparing HEA nanoparticles (Fig.5(b)). In this method, Co nanoparticles (NPs) are used as sacrificial templates. Metallic ions with higher oxidation potentials favor electron transfer from Co metal, leading to their deposition on the NP surface, which gives rise to the resulting CoRuPtIrRhPd HEA nanoparticles.
Zhang et al. [
74] reported an anchoring-carbonization strategy that facilitates the creation of HEA nanocrystals (HENs) with sizes smaller than 3 nm, while simultaneously anchoring them onto ordered mesoporous carbon. During the preparation process, hydrophobic metal-organic compounds, the templating agent F127, and carbon precursors self-assemble into composite micelles through solvent evaporation, followed by curing at a low temperature. This is followed by calcination under a nitrogen atmosphere. As illustrated in Fig.5 (c), when the temperature reaches the moderate range (below 400 °C), F127 evaporates, and the metal is reduced and anchored onto the partially carbonized framework. With the further increase in temperature, the framework undergoes additional carbonization, leading to the formation of planar contact between the HENs and the carbon, which strengthens their binding and prevents the dissolution, migration, or aggregation of the HENs at elevated temperatures. Using this method, HENs of different sizes, including 6, 7, 8, and 10 components (2.2, 2.6, 2.9, and 2.8 nm), were successfully synthesized. In electrocatalytic ORRs, the 6-component platinum-based HEA nanocrystals supported on porous carbon materials (PtNiFeCuCoZn Ns/PC) exhibited remarkable catalytic activity and durability.
As shown in Fig.5(d), Rao et al. [
75] developed a versatile and portable printing method. In this method, single metal atoms are transferred from a printing template onto a porous nitrogen-doped carbon support under thermal conditions, enabling the creation of HEN. By varying the printing molds and pyrolysis temperature, they successfully synthesized HEAs-supported atomic catalysts (HESACs) containing 5 to 11 metals. Notably, the five-metal HESAC catalyst (FeCoNiCuMn) demonstrated high efficiency in both the ORR and the zinc-air battery.
Hydrogen spillover refers to the process in which hydrogen molecules are adsorbed or dissociated on a catalyst’s surface, converting into hydrogen atoms, which then migrate and diffuse to the catalyst support or neighboring materials. This phenomenon primarily occurs on metal catalyst surfaces, particularly those with a high hydrogen adsorption affinity for hydrogen adsorption, such as platinum, palladium, and nickel. It involves interactions between these metals and various supports, such as oxides or carbon materials. Mori et al. [
76] employed a hydrogen spillover-driven synthesis strategy to develop a novel HEA nanoparticle catalyst. They demonstrated that titanium dioxide act as a potential medium for synthesizing non-equilibrium binary alloy nanoparticles, including RuNi and RhCu, which are naturally immiscible at equilibrium due to the positive formation enthalpy of solid-solution alloys (Fig.5(e)). However, H
2 dissociates on the surface of Pd nuclei, forming reactive hydrogen atoms (H*) through the strong spillover effect of titanium dioxide, thereby enabling the formation of highly specific binary alloy nanoparticles based on the combination of normally immiscible noble metals and alkali metals. The use of this oxide allows precious metals to generate hydrogen species with high reduction potential, which rapidly migrate and reduce alkali metals at low temperatures. Based on this characteristic, they successfully prepared CoNiCuRuPd HEA nanoparticles, which demonstrated high activity and excellent stability in CO
2RR.
3.3.2 Non-equilibrium pyrolysis
Compared to conventional pyrolysis methods, the fastmoving bed pyrolysis (FMBP) offers the advantages of rapid heating, enhanced gas‒solid interaction, and excellent thermal transfer properties. These features make it highly suitable for producing high-performance catalysts, such as HEA nanoparticles and carbon-based catalysts. Gao et al. [
77] utilized the FMBP method to successfully synthesize 2 nm-sized, ten-element MnCoNiCuRhPdSnIrPtAu HEA nanoparticles. As shown in Fig.6(a) and 6(b), the process involved heating the furnace to 923 K under an inert argon atmosphere. A ceramic boat containing the precursor materials was then rapidly pushed toward the heating center at a velocity of 0.2 m/s, completing the pyrolysis process in just one second. The rapid, high-temperature procedure facilitated the concurrent heat-driven dissociation of the different metal precursors at a temperature exceeding the decomposition points of all individual components. The high supersaturation of monomers during this process promoted the formation of smaller nucleus aggregates, resulting in phase-separation-free HEA nanoparticles. They further illustrated the even distribution of elements within the synthesized nanoparticles. (Fig.6(c)).
In a comparative experiment using the fixed bed pyrolysis (FBP) method, the precursors were heated slowly to 923 K, resulting in phase-separated alloys instead of HEAs. The FMBP method offers new perspectives for applying HEAs in catalytic fields, providing significant potential for applications in CO2 conversion, hydrogenation reactions, and energy storage.
Wang et al. [
78] reported a continuous “droplet-to-particle” method for synthesizing hollow HEA nanoparticles. By using a gas foaming agent combined with rapid high-temperature heating, hollow NiCoFeRuIr HEAs were successfully synthesized, uniformly incorporating up to eight different elements. The process and material formation are illustrated in Fig.6(d) and Fig.6(e).
In the method, aerosolized droplets containing metal precursors and a gas foaming agent are transported through a high-temperature zone using an inert carrier gas. As the droplets pass through this zone, the solvents and foaming agents rapidly evaporate and decompose, generating gas in situ, which causes the particles to expand into hollow structures. Subsequently, the metal precursors undergo thermal decomposition and alloying at elevated temperatures, resulting in uniform, single-phase HEA nanoparticles (Fig.6(f)).
The process allows precise control over particle composition and structure, enabling customization of the HEA nanoparticles for specific applications.
3.4 Other synthesis methods
Wang et al. [
79] proposed a simple and universal method, laser synthesis and annealing (LSA) for synthesizing HEAs. This method offers the advantages of rapid and precise heating, ensuring the effective combination of different metal elements while enabling HEA nanoparticles to be loaded onto diverse substrates, including heat-sensitive materials, due to the laser pulse confining energy to the required micro-region. In this approach, they first loaded equimolar metal chlorides onto carbon nanotubes, then transferred the substrate to hexane and irradiated it with laser pulses at room temperature (Fig.7(a)). By controlling the pulse power and width, they successfully prepared AuFeCoCuCr HEA nanoparticles on carbon nanotubes. They also employed different substrates such as graphene, copper foam, and glass and achieved uniformly distributed HEA nanoparticles on the surfaces of these substrates, demonstrating the broad applicability of the LSA method. As shown in Fig.7(b), the PtIrCuNiCr-graphene has a uniform distribution of internal elements and excellent performance in water electrolysis.
The microwave heating method enables rapid and uniform heating, providing precise control over particle size, composition, and structure, which makes it a promising technique for industrial applications [
80,
81]. Qiao et al. [
82] reported a novel microwave heating approach for synthesizing HEA nanoparticles. Graphene oxide, due to its numerous functional group imperfections and efficient microwave absorption, was selected as the model substrate. This method allowed graphene oxide to reach a temperature of approximately 1850 K within a few seconds. Utilizing this rapid heating process, they successfully synthesized PtPdFeCoNi HEA nanoparticles with uniformly mixed elements.
Sputtering deposition, a widely used thin-film deposition technique, involves ion bombardment of a solid target, causing atoms or molecules to detach and form a thin film on a substrate. Löffler et al. [
83] developed a co-sputtering strategy, adjusting deposition rates and ionic liquids to prepare amorphous HEA nanoparticles (CrMnFeCoNi) with tunable size and composition (Fig.7(e)). Similarly, Manjón et al. [
84] fabricated CrMnFeCoNi HEA colloidal suspensions with varying sizes and structures by modulating the ion concentration in the sputtering ionic liquid. These colloidal suspensions demonstrated excellent electrochemical ORR performance in a 0.1 mol/L KOH electrolyte.
Li et al. [
85] developed high-activity, stable HEA aerogels using a freeze-thaw method. The synthesis process involves several key steps: First, multiple metal salts are dissolved in ultrapure water to form a homogeneous metal ion solution (Fig.7(g)). Then, ammonium fluoride and sodium phosphine are added to the solution. Next, the solution is rapidly cooled to liquid nitrogen temperature, which causes the water in the solution to freeze rapidly and form a gel. During this freezing process, the metal ions and other chemicals coalesced, forming a preliminary gel-like structure. The gel is subsequently thawed, washed to remove residual impurities, and placed in a freeze dryer for drying. This freeze-drying step removes the moisture from the gel by sublimation at low temperatures, preserving its microstructure.
The key steps in this synthesis method include dissolving metal salts, adding ammonium fluoride and sodium phosphine, rapid cooling with liquid nitrogen, thawing and washing, and freeze-drying. Through these steps, HEA aerogels with multiple metal elements can be effectively synthesized. These aerogels not only possess high surface area and porosity but also allow for optimization of catalytic performance through appropriate metal ratios, making them suitable for applications such as CO2 reduction.
4 Characterizations
The evolution of HEAs from micron-scale structural materials to nano-scale functional materials has significantly accelerated their development in catalysis. Advanced characterization techniques play a crucial role in unraveling the underlying structures and properties of HEAs. These techniques include detailed analysis of elemental composition, distribution, phase structures, surface chemical states, and lattice distortion effects, along with in situ characterization approaches (Fig.8). By providing in-depth insights into the microstructures and chemical states of HEAs, these methods drive performance optimization and support the development of new applications. They provide a solid foundation for the design and implementation of HEA catalysts in various catalytic systems.
4.1 Elements and forms
HEAs are composed of at least five elements, requiring the precise determination of both the content and distribution of these elements. Advanced elemental and morphological characterization techniques are therefore indispensable in this regard. Inductively coupled plasma (ICP) technology plays a crucial role in the accurate qualitative and quantitative analysis of elemental compositions. ICP techniques are particularly valued for their high sensitivity and broad dynamic range, enabling the precise detection of diverse elemental compositions in HEAs.
Atomic electron tomography (AET) is an advanced three-dimensional atomic structure characterization technique which accurately reveals the atomic arrangement and structural details inside a material. By imaging and reconstructing the three-dimensional image of the sample from different angles, AET provides insights into the element distribution, interface structure, defects and nanostructures inside HEAs. This is essential for understanding the relationship between microstructure and properties, which is crucial for guiding the design, optimization, and the development of new materials.
Yang et al. [
86] pioneered an AET reconstruction method to experimentally determine the three-dimensional atomic positions in high-entropy metallic glass nanoparticles containing eight elements (Co, Ni, Ru, Rh, Pd, Ag, Ir, Pt) for the first time (Fig.9(a) and Fig.9((b)). Their findings revealed that, although the short-range ordered structures in the amorphous samples were geometrically disordered, when these structures connected, they formed superclusters resembling crystals, exhibiting mid-range order. In these amorphous samples, four crystal-like mid-range ordered structures were identified: face-centered cubic (FCC), hexagonal close packing (HCP), body-centered cubic (BCC), and simple cubic packing (SC), which exhibited translational rather than orientation order (Fig.9(c)). This work provided direct experimental evidence for the study of the three-dimensional structure of amorphous materials.
Ma et al. [
36] demonstrated the uniform distribution of all elemental components in HEAs using three-dimensional atom probe tomography (3D-APT) (Fig.9(d)). Liu et al. [
38]. revealed the 3D atomic structure and surface electronic structure of HEA PdFeCoNiCu (PdM) nanocrystals by using the AET technique. They found significant differences in the chemical order of high entropy intermetallic compound nanocrystals formed at 300 and 500 °C, with low order and high order PdM (M = Fe, Co, Ni, Cu) atomic arrangement structure, respectively. However, the surfaces of both nanoparticles were mainly composed of chemically disordered FCC-PdM solid solutions, with almost no chemically ordered intermetallic compound phase (Fig.9(e) and Fig.9(f)). The intermetallic compounds with core-shell structures formed a heterostructural interface composed of BCC (nucleus) and FCC (shell) phases near the surface. The surface stress induced by the lattice mismatch between the two leads to the distortion of the near surface lattice.
These three-dimensional atomic structures clearly reveal the origin of near-surface stresses in high entropy intermetallic compounds. Further quantitative analysis of the stress, coordination number, and atomic spacing of the nanocrystals revealed that, despite differences in the internal chemical order of the two types of intermetallic compounds, their near-surface stress distribution, atomic coordination number, and atomic spacing were similar (Fig.9(g) and Fig.9(h)).
Energy dispersive X-ray spectroscopy (EDX) is often used in conjunction with electron microscope techniques, such as SEM or TEM, to detect characteristic X-rays produced by the interaction between the sample and the electron beam. This provides a fast and accurate elemental map of the near-surface region of HAEs. The resulting data can be used to qualitatively and quantitatively determine the elemental composition and concentration, providing insight into the structure and chemistry of the material. Linear scanning with EDX produces detailed spectra and distribution maps, while comprehensive elemental mapping can be achieved through electron energy loss spectroscopy (EELS). Moreover, EDX combined with scanning transmission electron microscopy (STEM) has become an indispensable tool for high-resolution spatial analysis of elemental distributions in HEAs (Fig.10(a)) [
87]. These atomic-resolution electron microscopy results show that, despite the internal atomic ordering of HEA nanocrystals, the surface atomic configuration remains basically unchanged, and all surfaces exhibit chemically disordered solid solution phases.
4.2 Structure and phase
Powder X-ray diffraction (PXRD) is a widely used technique for characterizing the structure of materials. It determines the phase structure, lattice parameters, and grain size of crystals by analyzing the XRD patterns of materials. The analysis of PXRD patterns mainly depends on the location and intensity of diffraction peaks, which is particularly important for phase structure analysis of HEAs and other materials. Ideally, the PXRD pattern of HEAs should exhibit diffraction peaks corresponding to a single-phase solid solution (Fig.10(b)) [
88].
By precisely fitting the diffraction peaks of the PXRD data, it is possible to conduct in-depth analyses of the microstructure of the material, including particle size, lattice geometric parameters, and degree of crystallization. This process involves a quantitative analysis of the diffraction peak width and shape to reveal the microscopic features inside the material.
The Fourier transform extended X-ray absorption fine structure (FT-EXAFS) technique is another powerful analytical tool to study local structural changes in metal-metal bonds in alloys and is often used in HEAs applications to demonstrate alloy phase formation and atomic-level bonding interactions [
89].
Moreover, high-resolution scanning transmission electron microscopy (HR-STEM) can be used to identify the planar structure of crystals at the atomic scale. Given the complexity of HEAs, fully revealing their crystal structure with a single characterization method can be challenging. Hence, utilizing multiple analytical techniques is essential for confirming whether the synthesized materials qualify meet the criteria of HEAs.
4.3 Surface chemical state
Electrocatalytic reactions usually occur on the surface of the catalyst and the interface of the electrolyte. As such the chemical state of the surface of the electrocatalyst often determines the reaction mechanism of electrocatalysis. X-ray Photoelectron Spectroscopy (XPS) is a widely used surface analysis technique that allows for the examination of elemental composition and chemical states of materials. However, its high surface sensitivity limits its analysis only the outer few nanometers of the surface of a material.
X-ray absorption spectroscopy (XAS), which includes X-ray absorption near-side structure (XANES) and extended X-ray absorption fine structure (EXAFS), is another powerful tool for analyzing the chemical state and local coordination environment of elements at the surface of materials. In the study of HEAs, XAS provides crucial information about valence states, coordination atoms, coordination and bond lengths of elements. Specifically, XANES is primarily employed to investigate the valence states of elements, while EXAFS reveals local atomic structural characteristics, including the type, number, distance, and relative arrangement of neighboring atoms.
Hard X-ray photoelectron spectroscopy (HAXPES) can further reveal the electronic structure of HEAs catalyst, offering insights into the multi-element synergism in these materials. Wu et al. [
90] used HAXPES and density functional theory (DFT) simulations to study the precious metal HEA (RuRhPdAgOsIrPtAu). The data revealed characteristic peaks in the valence bond spectrum for the HEA nanoparticles, while the single metals (e.g., Au and Pt) showed distinct characteristic peak in the valence band spectrum (Fig.10(c)). The DFT simulation results (Fig.10(d)) also confirmed that HEA nanoparticles exhibit a smoother density of states (DOS) distribution than single metals, with no distinct peaks in the valence band spectrum. This smooth distribution is attributed to the rich atomic configuration and low-level degeneracy in HEAs. In contrast, most mono-metals exhibit a similar state density distribution due to their atomic uniformity. This observation suggests that in HEAs, each atom loses its original identity as an element and instead plays an integral role as part of the whole. By adjusting the states of adjacent atoms, an ideal local DOS can be created to favors electrocatalytic reactions, thereby enhancing catalyst performance [
90].
4.4 Lattice distortion
Due to the atomic radii differences and irregular arrangements, HEAs often experience lattice distortion and deformation, which can significantly affect their practical performance in catalytic reactions. Therefore, studying these lattice distortions and deformations in HEAs is of critical importance for optimizing HEA-based catalysts. However, accurately characterizing these lattice distortions is a highly challenging task that requires a combination of multiple advanced characterization techniques.
Commonly employed techniques include XRD, which is used to analyze lattice distortion in HEAs; TEM, which allows for observing local structural changes and distortions in the alloy; electron backscatter diffraction (EBSD), which is useful for identifying structural anomalies in HEAs; and atomic force microscopy (AFM), which probes surface defects at the nanoscale. These characterization methods provide valuable insights into the lattice distortions and damage in HEAs, offering pathways for optimizing their catalytic performance.
For instance, Fig.10(e) presents the XRD pattern of an HEA catalyst. Unlike FCC or HCP HEAs, the diffraction peaks of this HEA exhibit a slight redshift compared to those of the PtGe precursor. This shift can be attributed to lattice contraction caused by smaller elements, such as Co and Cu, in substitution of Pt atoms in the lattice [
39].
4.5 In situ characterization
In situ characterization techniques play a pivotal role in the study of HEA catalysts by enabling real-time observation of dynamic changes during both the preparation process and actual application [
91]. These techniques allow for the assessment and analysis of changes in catalyst structure, surface states, and chemical properties, which are crucial for optimizing catalytic performance, enhancing stability, and revealing reaction mechanisms. As a complement to traditional characterization methods,
in situ techniques are essential for establishing detailed structure-performance relationships in HEAs, significantly advancing the field.
Liu et al. [
38] utilized
in situ environmental transmission electron microscopy (ETEM) to investigate the transformation of the disordered BCC solid solution structure of a PdFeCoNiCu HEA (denoted as PdM) into an ordered intermetallic compound (Fig.10(f)). TEM imaging and corresponding fast Fourier transform (FFT) analysis revealed that the initial PdM nanoparticles exhibited BCC solid solution characteristics along the (010) crystal plane. Between 3347–3372 s at 100 °C, the BCC-PdM solid solution gradually transformed into an ordered intermetallic BCC-PdM, with a 3 nm lattice spacing observed exclusively on the (001) crystal plane of the intermetallic PdM. Surface analysis of the intermetallic PdM revealed depressions on the (001) and (101) planes, along with curved diffraction points (indicated by arrows), suggesting strain on the HEA surface. As the temperature increased further to 300–500 °C, the intermetallic BCC-PdM gradually reverted to the FCC-PdM solid solution, accompanied by the disappearance of surface strain and curvature, demonstrating the significant impact of temperature on the microstructural regulation of HEAs.
In situ X-ray absorption spectroscopy (XAS) has been widely applied in electrochemical reactions involving gases, particularly to study the coordination structure of electrode materials [
92]. Similarly, Mori et al. [
76] employed
in situ X-ray absorption near-edge structure (XANES) techniques to analyze the reduction process of the precursors of CoNiCuRuPd HEA nanoparticles under high-temperature hydrogen atmospheres, revealing the reduction sequence (Fig.10(g)). The study showed that all precursors began to reduce at 200 °C, and by 400 °C, the XANES spectra of all elements aligned with those of their corresponding metal foils, confirming the complete conversion of all elements to their metallic states at this temperature.
5 Electrocatalytic reduction reaction applications
The application of HEAs in electrocatalysis is emerging as a prominent research hotspot, particularly in the context of energy conversion. Due to their unique composition and structure, HEAs demonstrate significant potential in a range of electrocatalytic reactions. This review focuses on the applications of HEAs in three key areas of electrocatalysis: the ORR, the HER, and the CO2RR.
5.1 ORR
ORR is a critical electrochemical process in clean energy devices, where oxygen is reduced to water or hydrogen peroxide, with its efficiency directly determining the energy conversion rate and overall performance of the device [
93–
96]. HEAs have gained substantial attention due to their exceptional electrocatalytic properties, making them promising candidates for improving ORR efficiency [
97].
Wang et al. [
98] developed a carbon-supported PtFeCoNiMn HEA catalyst (PtFeCoNiMn/OMC), as shown in Fig.11(a). This catalyst exhibited exceptional ORR performance in acidic media, with a half-wave potential (
E1/2) of 0.88 V (versus RHE) and a mass activity of 1.12 A/mg
Pd, significantly outperforming commercial Pt/C catalysts (0.86 V, 0.30 A/mg
Pd) (Fig.11(b)). These results indicate Pt in PtFeCoNiMn/OMC exhibits notably higher intrinsic activity compared to Pt/C. Additionally, the catalyst demonstrated remarkable durability, with only a 20-mV negative shift in
E1/2 after 30000 cyclic voltammetry (CV) cycles. This enhanced stability is attributed to the strong electronic interactions among the multiple components, which effectively inhibit the oxidation and dissolution of surface-active metal atoms. Theoretical calculations further revealed significant differences in oxygen binding energies at the Pt sites within the HEA compared to pure Pt. For pure Pt, the rate-determining step in the ORR is the transition from *O to *OH, exhibiting a free energy change no less than 0.3 eV. In contrast, the PtFeCoNiMn HEA exhibited a minimum free energy change of 0.7 eV, which exceeds that of pure Pt (Fig.11(c)). This larger free energy change suggests improved ORR kinetics for PtFeCoNiMn HEA in ORR.
Zuo et al. [
99] deloped a hollow nanospheres HEA on RGO
3-CNTs (PdCuMoNiCo NHSs), as shown in Fig.11(d) and Fig.11(e). PdCuMoNiCo NHSs (
E1/2 = 0.86 V) showed similar performance comparable to that of Pt/C in ORR electrochemical test of acid media. Notably, the catalytic activity of PdCuMoNiCo NHSs (mass activity of 0.882 A/mg
Pd) far exceeded that of PdCuMoNiCo NPs (0.149 A/mg
Pd). This enhanced performance is attributed to the hollow structure of the catalyst, which increases the catalytic active surface area.
Zhao et al. [
100] developed a catalyst supported on a carbon substrate (N–Pt/HEA/C), featuring a PtCoFeNiCu HEA core and a shell with abundant platinum, as depicted in Fig.11(h). In 0.1 mol/L HClO
4 medium, N–Pt/HEA/C exhibited superior ORR performance with an
E1/2 of 0.92 V. This value surpassed those of N-HEA/C (0.91 V), Pt/HEA/C (0.91 V), and Pt/C (0.88 V), as shown in Fig.11(i). Durability tests, depicted in Fig.11(j), revealed that after 30000 cycles of triangular wave potential, the
E1/2 of N–Pt/HEA/C declined by only 8 mV, demonstrating exceptional stability. The high-entropy structure of the Pt-rich surface optimizes *O and *OH adsorption energies, facilitates efficient electron transfer, and significantly mitigates *OH poisoning. As illustrated in Fig.11(k), the free energy of *O adsorption on Pt/HEA and N–Pt/HEA surfaces is markedly lower than that on Pt foil, promoting improved ORR activity. Furthermore, the weaker *OH adsorption on N–Pt/HEA and Pt/HEA diminishes *OH poisoning compared to Pt, thereby enhancing long-term activity and durability. These combined features make N–Pt/HEA/C a highly effective catalyst with outstanding ORR performance and stability.
Xie et al. [
101] successfully synthesized highly dispersed PtPdFeCoNi HEA nanoparticles with a size of just 2 nm, using an ultrafast Joule heating method. These nanoparticles were randomly distributed as multi-metallic single atoms within a porous nitrogen-doped carbon framework (PtPdFeCoNi/HOPNC), as shown in Fig.11(l)‒Fig.11(n). The synthesized catalyst’s ORR performance was evaluated in O
2-saturated 0.1 mol/L KOH solution. The
E1/2 of PtPdFeCoNi/HOPNC was 0.866 V, comparable to that of commercial Pt/C. Remarkably, the kinetic current density (
Jk) of PtPdFeCoNi/HOPNC at 0.85 V reached 13.89 mA/cm
2, significantly surpassing that of commercial Pt/C (11.20 mA/cm
2). This improvement is primarily attributed to the hierarchical porous structure, which enhances mass transport during the ORR process. In durability tests, after 5000 CV cycles, the
E1/2 of PtPdFeCoNi/HOPNC remained nearly unchanged, demonstrating excellent stability. Additionally, a quasi-solid-state zinc-air battery (ZAB) was assembled using PtPdFeCoNi/HOPNC as the air cathode catalyst and a transparent, robust hydrogel as the electrolyte. The ZAB achieved a peak power density of 233.94 mW/cm
2, indicating its excellent performance in energy devices, as shown in Fig.11(o).
5.2 HER
HER is a clean, environmentally friendly, and cost-intensive technique for producing clean, high-energy-density hydrogen fuel. It provides an effective solution for converting and storing intermittent energy sources, addressing the growing global energy demands while mitigating environmental issues [
102,
103]. To date, Pt-based nanomaterials, have remained the most widely utilized electrocatalysts for HER due to their optimal hydrogen binding strength at the initial bond level [
104,
105]. However, the widespread application of platinum in electrolytic cells is significantly limited by its high cost, limited electrochemical durability, and decreased catalytic activity over time [
106]. In this context, alloying has emerged as a promising strategy to overcome these limitations, involving both non-Pt and Pt-based alloys. This approach reduces the use of precious metals while improving electrocatalytic activity, thereby offering a feasible pathway for the widespread application of HER technologies [
107].
For Pt-based HEAs, Li et. al. [
108] reported a pentanary PdRhMoFeMn HEA catalyst. EDS mapping demonstrated the uniform elemental dispersion within the PdRhMoFeMn HEA, as shown in Fig.12(a). The catalyst exhibited outstanding HER performance, with overpotentials at a current density of 10 mA/cm
2 (
η10) of 6, 23, and 26 mV under acidic, neutral, and alkaline conditions, respectively, all outperforming Pt/C catalysts (Fig.12(b) and Fig.12(c)). Theoretical calculations revealed that the Rh sites in PdRhMoFeMn possess the lowest Gibbs free energy of hydrogen adsorption (Δ
GH*), confirming Rh as the primary active site for HER in acidic media. Over a wide pH range, the Δ
GH* of PdRhMoFeMn approached the optimal value of 0 eV, significantly lower than that of PdRh, indicating that the synergistic effects of multiple elements contribute additional catalytic activity (Fig.12(d)). DOS analysis showed that the d-band center of Rh in PdRhMoFeMn (−1.95 eV) is further from the Fermi level than in PdRh (−1.43 eV) and RhMoFeMn (−1.68 eV). Additionally, the integrated crystal orbital Hamilton population (ICOHP) value for PdRhMoFeMn (−0.89 eV) was higher than those for RhMoFeMn and PdRh. These findings indicate that the high-entropy structure effectively weakens the metal-hydrogen adsorption bonds in Pd, Mo, Fe, and Mn, thereby enhancing hydrogen adsorption and desorption.
Hao et al. [
88] proposed various HEA systems of FeCoNiXRu (X: Cu, Cr, Mn) and loaded them onto carbon nanofibers (CNF) (Fig.12(e)). They discovered that introducing different electronegative elements into the HEA led to substantial charge rearrangement, forming Co and Ru catalytic sites capable of stabilizing both OH and H intermediates, which significantly improved the performance of water electrolysis. As shown in Fig.12(f), electrochemical tests demonstrated that FeCoNiMnRu/CNF exhibited the best HER performance, achieving the lowest overpotential (
η100) of 71 mV and a Tafel slope of 67.4 mV/dec. DFT calculations showed that the formation and adsorption of H and OH intermediates from water dissociation were the potential-determining steps (PDS) that control the rate of hydrolysis dissociation. To identify the active centers, the adsorption energies of different metal sites in FeCoNiMnRu were calculated. The Co site in FeCoNiMnRu was found to be the active center for H
2O dissociation, while the Ru site served as the active center for H adsorption. Additionally, the adsorption energies of H* and OH* dissociated from H
2O at the Co and Ru sites in FeCoNiXRu (X = Cu, Cr, Mn) were tested. The results revealed that the adsorption energy of H* and OH* at the Co site in FeCoNiMnRu was the lowest, at just 0.34 eV. Similarly, the H* adsorption energy at the Ru site in FeCoNiMnRu was also the lowest, at −0.07 eV (Fig.12(g)). These findings indicate that introducing Mn, with its low electronegativity, significantly lowered the energy barrier of H
2O dissociation at the Co and Ru sites, thus optimizing the kinetic performance of the HER reaction.
Wang et al. [
109] prepared an FeCoNiCuPdC HEA thin film catalyst, which was deposited on carbon fiber cloth (CFC) through the magnetron sputtering method. HAADF-STEM and EDS analysis confirmed the uniform distribution of various metals (Fig.12(h)). As shown in Fig.12(i) and Fig.12(j), in a 1 mol/L KOH electrolyte, this catalyst exhibited excellent hydrogen evolution reaction (HER) performance. The overpotential of FeCoNiCuPd/CFC at 10 mA/cm
2 was only 29 mV, and the Tafel slope was 47.2 mV/dec, superior to that of Pt/C (35.4 mV, 44.3 mV/dec). To explore the reason for the excellent HER activity, DFT calculations were employed to study the electronic structure of FeCoNiCuPd and the adsorption free energy of reaction intermediates at all possible active sites on the (111) surface. The results showed that the synergistic effect of various metal sites effectively regulates the electronic structure, reduces the energy barrier of hydrolysis, and enhances charge transfer. Additionally, the interaction among multiple metallic elements adjusted the d-band center of the surface adsorption sites, promoting hydrogen adsorption/desorption and reducing the Gibbs free energy (Δ
GH*), thus ultimately achieving high-efficiency HER activity (Fig.12(k)).
In Pt-based HEAs, Zhao et al. [
110] reported PtRuMoFeCoNi HEA quantum dots (HEA-QDs), which are nanometer-scale particles composed of multiple elements distributed randomly, as shown in Fig.13(a). This high-entropy structure enhances synergistic interactions among the elements. The study demonstrated that HE-QDs significantly enhanced HER kinetics across various pH conditions (acidic, neutral, and basic). The catalysts showed low overpotential, fast reaction rates, and high current densities, as shown in Fig.13(b) and 13(c). Moreover, the HEA-QDs exhibited excellent stability, with current remaining nearly unchanged after 10000 CV cycles. Theoretical calculations indicated that the strong electron transfer from Fe/Co/Ni/Mo to Pt/Ru weakened the free energy of adsorbed hydrogen, thereby improving reactivity, as shown in Fig.13(d). Advanced analyses revealed that the synergistic effects in HE-QDs arised from their electronic properties, lattice distortion, and surface states.
Kang et al. [
111] reported a core-shell structured PtPdRhRuCu mesoporous nanosphere (PtPdRhRuCu MMN) with tunable composition and an exposed porous architecture enriched with HEA sites (Fig.13(e)). Electrochemical tests demonstrated that PtPdRhRuCu MMNs exhibited exceptional electrocatalytic HER activity. In alkaline, acidic, and neutral electrolytes, the PtPdRhRuCu MMNs achieved
η10 as low as 10, 13, and 28 mV, respectively (Fig.13(f)). Durability test results showed that the current remained nearly unchanged across an exceptionally wide current density range over 100 h of continuous operation (Fig.13(g)). The outstanding HER performance is attributed to the synergistic effects between different metal sites and the mesoporous structure, where the electronic interactions between the metals, the high surface area, and porosity of the mesopores, along with efficient electron transport through the interconnected porous network, collectively enhance the conductivity, ensuring superior mass transfer and electronic conductivity.
Chen et al. [
112] designed a PtFeCoNiCu HEA catalyst (HEA-400) (Fig.13(h)), which demonstrated outstanding catalytic performance for HER, achieving an exceptionally low overpotential of 10.8 mV (
η10). Moreover, its intrinsic catalytic activity was almost 5 times higher than that of the benchmark Pt/C, underscoring its potential as a superior alternative for HER applications (Fig.13(i)). These quantum dots facilitate strong interfacial electron transfer, enabling the efficient flow of electrons between the catalyst and the reactants. This characteristic significantly accelerated the kinetics of HER, consequently boosting the overall hydrogen evolution efficiency (Fig.13(j)).
5.3 CO2RR
Tab.2 summarizes the high entropy catalyst for CO2RR.
The CO
2RR, which enables the conversion of CO
2 into products such as hydrocarbons and hydrocarbon oxidation compounds, has become a prominent area of research in the context of HEAs [
117,
118]. This process not only addresses the growing demand for renewable energy but also mitigates numerous environmental challenges posed by CO
2 emissions. However, CO
2RR is inherently complex, involving a series of proton-electron coupled processes, especially when producing more intricate C
2 and
products, making the reaction mechanism more challenging to decipher, and the kinetics of the reaction significantly slower [
119,
120]. HEAs have garnered widespread attention due to their unique surface sites and specific adsorption properties for reaction intermediates, which can facilitate the CO
2RR process [
121–
123].
The complex composition and vast design space of HEAs pose challenges to the advancement of their application research. Nevertheless, researchers have explored various approaches, such as theoretical calculation to drive the application of HEAs in CO
2RR. Pedersen et al. [
123] combined DFT calculations with ML to identify two promising HEAs. Fig.14(a) shows a schematic of the CO
2RR and CORR. Their calculations predicted the binding energies of various intermediates on the surface of CoCuGaNiZn and AgAuCuPdPt HEA (Fig.14(b)). They found that lower hydrogen binding energies and higher CO binding energies are beneficial for improving the reaction selectivity. Additionally, the optimal combination of binding energies can be identified by tuning the composition of HEAs, facilitating the prediction and enhancement of HEA performance and efficiency. This model provides a method for optimizing disordered alloy compositions to achieve optimal catalytic performance.
Chen et al. [
124] made a breakthrough in overcoming scaling relationships for adsorption energies in CO
2RR by employing -guided HEA design, achieving an ultralow limiting potential of 0.29 V. By using a neural evolutionary structure (NES) approach, they generated 200 surface configurations for the FeCoNiCuMo HEA and analyzed 1280 adsorption sites to develop ML models for predicting the adsorption energies of carboxyl (*COOH), *CO, and *CHO intermediates (Fig.14(c)). Three optimized active sites (AS1–AS3) were selected for validation via DFT calculations (Fig.14(d) and Fig.14(e)). Full catalytic pathway analysis (Fig.14(f)) demonstrated that AS1–AS3 exhibited limiting potentials of 0.37, 0.51, and 0.29 V, respectively, markedly superior to commercial catalysts (0.7 V). This breakthrough is attributed to the rotational freedom of *COOH and *CHO intermediates on HEA surfaces, which effectively bypasses traditional adsorption-energy scaling constraints.
Cavin et al. [
115] reported a two-dimensional high-entropy transition metal dichalcogenide (TMDC) alloy, (MoWVNbTa)S
2 (Fig.15(a)), which achieved over 90% CO selectivity at potentials of −0.16 to −0.31 V (vs. RHE) with a current density of 500 mA/cm
2. First-principles calculations revealed that its exceptional performance results from multi-site catalysis enabled by atomic-scale disorder. The isolated transition metal edge sites weaken the CO binding strength (average desorption energy: 1.08 eV vs 1.55 eV for MoS
2), optimizing the rate-limiting CO desorption step (Fig.15(b)). In contrast, Ag and VS
2 face a COOH* adsorption-dominated rate-limiting step, involving endothermic electron transfer. The negative free energy changes at the HEA sites favor reaction progression. This multi-metal synergy strikes a balance between moderate binding strength and reduced desorption energy, establishing a new paradigm for high-entropy material design.
Nellaiappan et al. [
125] reported a nanocrystalline HEA catalyst, AuAgPtPdCu, averaging 16 nm in size (Fig.15(c) and Fig.15(d)), demonstrating great potential for the CO
2RR. At −0.3 V vs. RHE) the Faradaic efficiency for gaseous products, including CO, CH
4, C
2H
4, and H
2, approached nearly 100% (Fig.15(e)). Notably, the formation of liquid-phase products was negligible, emphasizing the unique selectivity and efficiency of this HEA catalyst for CO
2RR. DFT calculations (Fig.15(f)) demonstrated that the adsorption energies for the conversion of OCH
3 to an O intermediate on the HEA surface are markedly superior to those on pure copper surfaces. This finding indicates that the synergistic interactions among the various elements in the HEA are crucial for improving CO
2RR selectivity and efficiency.
HEA aerogels (HEAAs), which integrate the unique properties of HEAs and aerogels, represent a promising platform for advanced catalytic applications. Li et al. [
85] developed a straightforward freeze-thaw synthesis method to produce HEAAs and prepared a series of HEAAs for CO
2RR. Among these, PdCuAuAgBiIn HEAAs exhibit a highly porous structure (Fig.15(g)), as demonstrated by specific surface analysis. Owing to the synergistic interactions between the different metals and the high active surface area, PdCuAuAgBiIn HEAAs demonstrate outstanding CO
2RR performance. Notably, the Faradaic efficiency for formate (FE
HCOOH) of PdCuAuAgBiIn HEAAs reaches up to 98.1%, surpassing that of PdCuAuAgBiIn HEA particles (Fig.15(h) and 15(i)). Furthermore, in a flow cell, the catalyst achieves a current density of approximately 200 mA/cm
2 and an FE
HCOOH of 87%, indicating exceptional formate selectivity. These remarkable properties are attributed to strong intermetallic interactions and surface unsaturated sites, which facilitate the adsorption and desorption of HCOO* intermediates. By altering the electronic configuration of different elements, these interactions significantly enhance formate selectivity and overall CO
2RR efficiency.
6 Outlook and summary
HEAs, with their diverse chemical compositions, optimized surface structures, high chemical stability, and resistance to poisoning, exhibit outstanding catalytic performance. As a novel class of catalysts, HEAs hold significant promise in reducing reliance on precious metals, enhancing catalytic efficiency, and advancing green energy technologies. However, their inherent complexity presents challenges, including difficulties in synthesis, intricate composition-performance relationships, and insufficient stability and reproducibility. To address these challenges, we have provided a series of strategies (Fig.16), and the specific strategies are as follows:
(1) Optimizing the size and morphology of HEAs
Optimizing the size and morphology of HEAs nanoparticles is an effective strategy to boost catalytic performance. The limited number of surface atoms in bulk alloys restricts their application in electrocatalysis. Reducing HEA particles to the nanoscale—or even atomic scale—maximizes the utilization of surface-active atoms. However, excessively small nanoparticles are prone to aggregation due to high surface energy, which reduces active site availability and diminishes performance. Therefore, achieving an optimal particle size that balances activity and stability is essential.
Additionally, the morphology can be typically modulated by controlling the number of active sites exposed at the catalytic reaction interface, thereby promoting the electrocatalytic efficiency [
126].
Therefore adjusting the morphology of HEAs also plays a key role, including: ① 1D nanostructures (e.g., nanowires and nanorods): These provide a large aspect ratio, exposing more active sites, and increasing the surface area for reactant contact. ② 2D nanosheets: With ultra-thin thickness and large lateral dimensions, they significantly expose a substantial number of active sites and improve electrolyte contact, boosting catalytic efficiency. ③ 3D porous and hollow structures: These offer increased specific surface areas, utilizing both internal and external surfaces for enhanced catalytic performance.
(2) High-throughput experiments for HEAs screening
The element diversity in HEAs, along with their complex and varied component combinations, makes it challenging to identify and select the most active element combinations. High-throughput screening addresses this by rapidly and concurrently testing and analyzing a large number of samples or variables simultaneously. High-throughput experimentation can rapidly screen and analyze numerous alloy combinations, accelerating the study of composition-performance relationships. This technique typically involves automation, highly standardized processes, and powerful data processing capabilities. For instance, Shan et al. [
127] developed a high-throughput method to prepare HEAs and evaluate their ORR performance. They first used a combination of micron-scale precursor array printing technology and pulsed high-temperature synthesis to rapidly generate HEA arrays with multiple element combinations. Programmatic high-throughput measurements enabled simultaneous analysis of 70 element combinations and 246 compositions in a single workday. This approach highlights the potential of high-throughput techniques to discover high-performing HEA catalysts efficiently.
(3) Advanced characterization techniques
Advanced characterization tools are essential for understanding the physical and chemical structures of HEAs. Key strategies include: ① Atomic-resolution techniques: Utilizing 4D STEM and synchrotron radiation for detailed structural and compositional analysis from nanoscale to atomic scale. ② Multi-scale characterization: Combining techniques such as APT and TEM to link microstructural features with macroscopic properties. ③ In situ methods: Employing in situ heating, stretching, and electrochemical characterization to study dynamic evolution under operational conditions.
(4) Improved theoretical calculation techniques
Developing efficient theoretical computational methods is crucial for exploring HEA mechanisms and structure-property relationships. Strategies include: ① Novel hybrid models: Combining first-principles calculations with statistical mechanics to better understand complex random solid solutions. ② HEA databases: Creating comprehensive databases for high-throughput screening to discover new alloys with targeted properties.
(5) ML predictions
Due to their complex multicomponent compositions and vast design space, HEAs are challenging to explore using traditional experimental and theoretical computational methods. ML, however, offers a powerful solution for navigating the vast compositional space of HEAs. HEAs can exhibit a variety of crystal structures (e.g., face-centered cubic, body-centered cubic, and amorphous phases) and surface defects. ML models, by extracting patterns from limited crystallographic data, can rapidly predict the stable structures of these complex systems. Furthermore, ML models are capable of fitting multidimensional data to effectively predict the catalytic activity of HEAs and uncover the associated correlations. For instance, Margraf et al. developed a multi-objective ML framework for HEAs, which optimizes activity, cost efficiency, and entropy stability simultaneously. Their ML model simulated the co-adsorption behavior of O and OH during ORR, enabling the identification of net adsorption enthalpy distributions and associated catalytic activities [
128]. This method allows for the rapid identification of multiple promising ORR catalysts, achieving an optimized balance of objectives within an unexplored HEA design space containing up to 10 elements. Similarly, Chang et al. [
129] simplified the demand for DFT calculations utilizing ML, incorporating the similarity of adsorption sites into neural networks to reduce the number of data points required to achieve the desired accuracy. The results showed that the full DFT calculation workload was accelerated by a factor of 2, while maintaining the desired accuracy. Additionally, they experimentally validated the predicted Fe
0.125Co
0.125Ni
0.229Ir
0.229Ru
0.229 HEA electrocatalyst, which exhibited outstanding performance in ORR, outperforming traditional Pt/C catalysts.
In summary, as a novel material system, HEAs offer unique advantages and tremendous potential in electrocatalysis. Their diversified chemical compositions, complex crystal structures, and synergistic effects provide a broad design space for developing efficient electrocatalysts. While significant progress has been made, large-scale application of HEA electrocatalysts still faces numerous challenges, including optimizing preparation methods, gaining a deeper understanding of the structure-performance relationships, and ensuring long-term stability under practical application conditions. Future research should focus on low-cost, controllable synthesis techniques for HEAs, utilizing advanced characterization techniques, and improving theoretical calculations to reveal their catalytic mechanisms. Additionally, exploring the design principles of multifunctional HEA materials is essential to meet the demands of various electrocatalytic reactions. With continued multidisciplinary collaboration, HEAs are expected to play an increasingly important role in energy conversion and storage technologies, offering innovative solutions to global energy and environmental challenges.