Poorer is better: towards robust, high performance Mg2(Si,Sn) thermoelectric material by avoiding excess Mg

Amandine Duparchy , Harshita Naithani , Sanyukta Ghosh , Michael Parzer , Fabian Garmroudi , Eckhard Müller , Johannes de Boor

Energy Materials ›› 2025, Vol. 5 ›› Issue (10) : 500134

PDF
Energy Materials ›› 2025, Vol. 5 ›› Issue (10) :500134 DOI: 10.20517/energymater.2025.51
Article

Poorer is better: towards robust, high performance Mg2(Si,Sn) thermoelectric material by avoiding excess Mg

Author information +
History +
PDF

Abstract

Mg2(Si,Sn)-based semiconductors constitute promising thermoelectrics (TE), in particular as n-type materials. These are usually synthesized under Mg-excess to compensate for losses of Mg during synthesis and achieve the high carrier concentration required for optimal performance. However, this usage of excess Mg leads to loosely bound Mg in the material which is easily lost during operation, leading to a fast and massive degradation of the TE performance. In this work, we introduce Mg-poor n-type Mg2(Si,Sn), avoiding excess and loosely bound Mg. We find that (i) employing relatively large nominal Mg deficiency leads nevertheless to single-phase, Mg-poor Mg2(Si,Sn) by a self-adjustment of the composition during sintering, and (ii) that despite showing a lower dopant efficiency, Sb can be employed to achieve the required optimum carrier concentration, resulting in a figure of merit of zT = 1.2 ± 0.2 at 700 K, comparable to Mg-rich samples. This is confirmed by a comparison of Mg-rich and Mg-poor samples in a single parabolic band model which reveals similar microscopic material parameters such as weighted mobility and scattering constants. Finally, we compare Mg-poor synthesized samples with initially Mg-rich ones that experienced Mg loss. Despite similar global compositions we identify grain boundary scattering to be more pronounced in Mg-depleted samples, marking one of the fundamental reasons for the performance degradation of synthesized Mg-rich synthesized samples. Overall, this work highlights the importance of grain boundaries for the performance of TE materials and the successful application of thermodynamic degrees of freedom to address fundamental challenges in TE material systems while retaining promising TE performance.

Keywords

Mg2Si1-xSnx / thermoelectric transport properties / single parabolic band model / Mg-related defects / material stoichiometry

Cite this article

Download citation ▾
Amandine Duparchy, Harshita Naithani, Sanyukta Ghosh, Michael Parzer, Fabian Garmroudi, Eckhard Müller, Johannes de Boor. Poorer is better: towards robust, high performance Mg2(Si,Sn) thermoelectric material by avoiding excess Mg. Energy Materials, 2025, 5(10): 500134 DOI:10.20517/energymater.2025.51

登录浏览全文

4963

注册一个新账户 忘记密码

References

[1]

Gielen D,Saygin D.Climate and energy challenges for materials science.Nat Mater2016;15:117-20

[2]

Chu S.Opportunities and challenges for a sustainable energy future.Nature2012;488:294-303

[3]

Twaha S,Yan Y.A comprehensive review of thermoelectric technology: Materials, applications, modelling and performance improvement.Renew Sustain Energy Rev2016;65:698-726

[4]

Jaziri N,Müller J,Tounsi F.A comprehensive review of thermoelectric generators: technologies and common applications.Energy Rep2020;6:264-87

[5]

O’brien R,Bannister N,Atkinson H.Safe radioisotope thermoelectric generators and heat sources for space applications.J Nucl Mater2008;377:506-21

[6]

Yang L,Dargusch MS.High performance thermoelectric materials: progress and their applications.Adv Energy Mater2018;8:1701797

[7]

Snyder GJ.Complex thermoelectric materials.Nat Mater2008;7:105-14

[8]

Wei J,Ma Z.Review of current high-ZT thermoelectric materials.J Mater Sci2020;55:12642-704

[9]

Jia N,Tan XY.Thermoelectric materials and transport physics.Mater Today Phys2021;21:100519

[10]

Pei Y,LaLonde A,Chen L.Convergence of electronic bands for high performance bulk thermoelectrics.Nature2011;473:66-9

[11]

Tang Y,Agapito LA.Convergence of multi-valley bands as the electronic origin of high thermoelectric performance in CoSb3 skutterudites.Nat Mater2015;14:1223-8

[12]

Yan X,Wang H.Stronger phonon scattering by larger differences in atomic mass and size in p-type half-Heuslers Hf1-xTixCoSb0.8Sn0.2.Energy Environ Sci2012;5:7543-8

[13]

Liu Z,Mao J.Effects of antimony content in MgAg0.97Sbx on output power and energy conversion efficiency.Acta Mater2016;102:17-23

[14]

Back SY,Mori T.Comprehensive study of α-MgAgSb: microstructure, carrier transport properties, and thermoelectric performance under ball milling techniques.J Mater Sci Technol2025;227:57-66

[15]

Imasato K,Ohno S.Band engineering in Mg3Sb2 by alloying with Mg3Bi2 for enhanced thermoelectric performance.Mater Horiz2018;5:59-64

[16]

Zhang J,Sist M,Iversen BB.Chemical bonding origin of the unexpected isotropic physical properties in thermoelectric Mg3Sb2 and related materials.Nat Commun2018;9:4716

[17]

Dasgupta T,de Boor J.Influence of power factor enhancement on the thermoelectric figure of merit in Mg2Si0.4Sn0.6 based materials.Phys Status Solidi (A)2014;211:1250-4

[18]

Liu W,Yin K.High figure of merit and thermoelectric properties of Bi-doped Mg2Si0.4Sn0.6 solid solutions.J Solid State Chem2013;203:333-9

[19]

Leblanc S,Scullin ML,Goodson KE.Material and manufacturing cost considerations for thermoelectrics.Renew Sustain Energy Rev2014;32:313-27

[20]

Gaultois MW,Borg CKH,Bonificio WD.Data-driven review of thermoelectric materials: performance and resource considerations.Chem Mater2013;25:2911-20

[21]

Liu X,Wang H.Low electron scattering potentials in high performance Mg2Si0.45Sn0.55 based thermoelectric solid solutions with band convergence.Adv Energy Mater2013;3:1238-44

[22]

Liu W,Yin K.Convergence of conduction bands as a means of enhancing thermoelectric performance of n-type Mg2Si1-xSnx solid solutions.Phys Rev Lett2012;108:166601

[23]

Kaibe H,Mukoujima M.Development of thermoelectric generating stacked modules aiming for 15% of conversion efficiency.ICT 2005. 24th International Conference on Thermoelectrics, 2005,pp. 242-7

[24]

Camut J,de Boor J.Analyzing the performance of thermoelectric generators with inhomogeneous legs: coupled material-device modelling for Mg2X-based TEG prototypes.Energies2023;16:3666

[25]

Wieder A,Duparchy A.High-performance tellurium-free thermoelectric module for moderate temperatures using α-MgAgSb/Mg2(Si,Sn).Mater Today Energy2023;38:101420

[26]

Skomedal G,Samunin A,Middleton H.High temperature oxidation of Mg2(Si-Sn).Corros Sci2016;111:325-33

[27]

Duparchy A,Sankhla A.Instability mechanism in thermoelectric Mg2(Si,Sn) and the role of Mg diffusion at room temperature.Small Sci2025;5:2300298

[28]

Kato D,Yoshino M,Nagasaki T.Significant effect of Mg-pressure-controlled annealing: non-stoichiometry and thermoelectric properties of Mg2-δSi1-xSbx.Phys Chem Chem Phys2018;20:25939-50

[29]

Kato D.Mg-pressure-controlled annealing for tuning Mg content and thermoelectric properties of Mg2-δ(Si0.5Sn0.5)1-xSbx.J Alloys Compd2021;856:157351

[30]

Farahi N,Truong DYN,Müller E.High efficiency Mg2(Si,Sn)-based thermoelectric materials: scale-up synthesis, functional homogeneity, and thermal stability.RSC Adv2019;9:23021-8

[31]

Sankhla A,Kamila H.Mechanical alloying of optimized Mg2(Si,Sn) solid solutions: understanding phase evolution and tuning synthesis parameters for thermoelectric applications.ACS Appl Energy Mater2018;1:531-42

[32]

Liu W,Li H,Zhou X.Optimized thermoelectric properties of Sb-doped Mg2(1+Z)Si0.5-ySn0.5Sby through adjustment of the Mg content.Chem Mater2011;23:5256-63

[33]

Macario LR,Ramirez D,Kleinke H.Thermoelectric properties of Bi-doped magnesium silicide stannides.ACS Appl Mater Interfaces2018;10:40585-91

[34]

Sankhla A,Naithani H,de Boor J.On the role of Mg content in Mg2(Si,Sn): assessing its impact on electronic transport and estimating the phase width by in situ characterization and modelling.Mater Today Phys2021;21:100471

[35]

Ghosh S,Mertin W,de Boor J.Surface degradation of Mg2X-based composites at room temperature: assessing grain boundary and bulk diffusion using atomic force microscopy and scanning electron microscopy.ACS Appl Mater Interfaces2024;16:48619-28 PMCID:PMC11403557

[36]

Sankhla, A. Unraveling the interplay between composition, electronic band structure and electronic transport properties in n-type Mg2X (X: Si, Sn) materials. Ph.D. Dissertation, Justus Liebig University Giessen, Giessen, 2024. https://jlupub.ub.uni-giessen.de/items/f291cf47-c09c-4c5d-b7c3-864e7a58abd0 (accessed 2025-06-05).

[37]

Liu Z,Mao J.Understanding and manipulating the intrinsic point defect in α-MgAgSb for higher thermoelectric performance.J Mater Chem A2016;4:16834-40

[38]

Ryu B,Park S.Native point defects and low p-doping efficiency in Mg2(Si,Sn) solid solutions: a hybrid-density functional study.J Alloys Compd2021;853:157145

[39]

Wood M,Imasato K.Improvement of low-temperature zT in a Mg3Sb2-Mg3Bi2 solid solution via Mg-vapor annealing.Adv Mater2019;31:e1902337

[40]

Imasato K,Anand S,Snyder GJ.Understanding the high thermoelectric performance of Mg3Sb2-Mg3Bi2 alloys.Adv Energy Sustain Res2022;3:2100208

[41]

Ohno S,Anand S.Phase boundary mapping to obtain n-type Mg3Sb2-based thermoelectrics.Joule2018;2:141-54

[42]

Adekoya AH.Thermodynamic modeling of Bi2Te3 in the defect energy formalism.Mater Today Electron2024;9:100109

[43]

Liu Z,Gao W.Demonstration of ultrahigh thermoelectric efficiency of ~7.3% in Mg3Sb2/MgAgSb module for low-temperature energy harvesting.Joule2021;5:1196-208

[44]

Ying P,Bahrami A.Performance degradation and protective effects of atomic layer deposition for Mg-based thermoelectric modules.Adv Funct Mater2024;34:2406473

[45]

Kamila H,Ayachi S,Mueller E.Understanding the dopability of p-type Mg2(Si,Sn) by relating hybrid-density functional calculation results to experimental data.J Phys Energy2022;4:035001

[46]

Kamila H,Yasseri M.Synthesis of p-type Mg2Si1-xSnx with x = 0-1 and optimization of the synthesis parameters.Mater Today Proc2019;8:546-55

[47]

Nolas GS,Beekman M.Transport properties of polycrystalline Mg2Si1-ySby (0≤y<0.4).Phys Rev B2007;76:235204

[48]

Dasgupta T,Hassdorf R,Boettcher L.Effect of vacancies on the thermoelectric properties of Mg2Si1-xSbx (0≤x≤0.1).Phys Rev B2011;83:235207

[49]

Hwang JD.Application of ICP-AES to analysis of solutions.Appl Spectrosc Rev1995;30:231-350

[50]

Potts PJ.Inductively coupled plasma-atomic emission spectrometry. In A handbook of a handbook of silicate rock analysis, 1th ed.; Springer Book Archive, Springer, 1987;pp 153-97.

[51]

Zachariadis G. Inductively coupled plasma atomic emission spectrometry : a model multi-elemental technique for modern analytical laboratory; Nova Science Publishers, 2012. https://ikee.lib.auth.gr/record/271630 (accessed 2025-06-05).

[52]

Ziolkowski P,Platzek D,Muller E.Application overview of the potential seebeck microscope. In 2006 25th International Conference on Thermoelectrics, Vienna, Austria, IEEE, 2006; pp 684-8.

[53]

Platzek D,Stiewe C,Drasar C.Potential-Seebeck-microprobe (PSM): measuring the spatial resolution of the Seebeck coefficient and the electric potential. In ICT 2005. 24th International Conference on Thermoelectrics, 2005, Clemson, SC, USA, IEEE, 2005; pp 13-6.

[54]

de Boor J,Ziolkowski P.High-Temperature measurement of seebeck coefficient and electrical conductivity.J Electron Mater2013;42:1711-8

[55]

Boor J, Müller E. Data analysis for seebeck coefficient measurements.Rev Sci Instrum2013;84:065102

[56]

Parzer M.Extending the phase space of thermoelectric full-Heusler compounds. Ph.D. Dissertation, Technische Universität Wien, 2024.

[57]

Sankhla A,Kelm K,de Boor J.Analyzing thermoelectric transport in n-type Mg2Si0.4Sn0.6 and correlation with microstructural effects: an insight on the role of Mg.Acta Mater2020;199:85-95

[58]

Snyder GJ,Wood M,Snyder BH.Weighted mobility.Adv Mater2020;32:e2001537

[59]

Naithani H,de Boor J. Uncertainty analysis of microscopic parameters obtained from the single parabolic band (SPB) modelling of thermoelectrics materials. In Proceedings of the 41st International and 7th Asian Conference on Thermoelectrics (ICT/ACT 2025), Sendai, Japan, 2025; Paper 16-A-O-023. https://ict2025.jp/item/ICT2025_Oral_abstract_protected.pdf (accessed 2025-07-09).

[60]

Castillo-hernandez G,Klobes B,Müller E.Room and high temperature mechanical properties of Mg2Si, Mg2Sn and their solid solutions.J Alloys Compd2020;845:156205

[61]

Assahsahi I,El Bouayadi R,Enculescu M.Thermoelectric properties of p-type Mg2Si0.3Sn0.7 doped with silver and gallium.J Alloys Compd2023;944:169270

[62]

Yasseri M,Kamila H.Solid solution formation in Mg2(Si,Sn) and shape of the miscibility gap.Acta Mater2020;185:80-8

[63]

Yasseri M,Sankhla A,Müller E.Influence of Mg loss on the phase stability in Mg2X (X=Si, Sn) and its correlation with coherency strain.Acta Mater2021;208:116737

[64]

Ai X,Giebeler L.Interstitial defect modulation promotes thermoelectric properties of p-Type HfNiSn.Adv Energy Mater2024;14:2401345

[65]

He S,Ying P.Improving the thermoelectric performance of ZrNi(In,Sb)-based double half-Heusler compounds.J Mater Chem A2022;10:13476-83

[66]

Edler F.Analysis of the “cold finger effect” in measuring the Seebeck coefficient.Meas Sci Technol2020;32:035014

[67]

Kato D,Yoshino M,Nagasaki T.Control of Mg content and carrier concentration via post annealing under different Mg partial pressures for Sb-doped Mg2Si thermoelectric material.J Solid State Chem2018;258:93-8

[68]

Zhang L,Tang Y.Thermal stability of Mg2Si0.4Sn0.6 in inert gases and atomic-layer-deposited Al2O3 thin film as a protective coating.J Mater Chem A2016;4:17726-31

[69]

Nieroda P,Nieroda J.New high temperature amorphous protective coatings for Mg2Si thermoelectric material.Ceram Int2019;45:10230-5

[70]

Yin K,Zheng Y,Tang X.Thermal stability of Mg2Si0.3Sn0.7 under different heat treatment conditions.J Mater Chem C2015;3:10381-7

[71]

Deshpande R,Kreps F.On the origin of temperature induced performance degradation of Cu-contacted Mg2X-based (X = Si, Sn) thermoelectric materials.ACS Appl Mater Interfaces2025;17:28777-88

[72]

Deshpande R,Kreps F.On the origin of temperature induced performance degradation of Cu-contacted Mg2X-based (X=Si, Sn) thermoelectric materials.ACS Appl Mater Interfaces2025;17:28777-88

[73]

Orenstein R,Toriyama M,Snyder GJ.Using phase boundary mapping to resolve discrepancies in the Mg2Si-Mg2Sn miscibility gap.J Mater Chem A2021;9:7208-15

[74]

Yi S,Jeong M.Strain-induced suppression of the miscibility gap in nanostructured Mg2Si-Mg2Sn solid solutions.J Mater Chem A2018;6:17559-70

[75]

Ayachi S,Ponnusamy P.On the relevance of point defects for the selection of contacting electrodes: Ag as an example for Mg2(Si,Sn)-based thermoelectric generators.Mater Today Phys2021;16:100309

[76]

Liu W,Sun H.Advanced thermoelectrics governed by a single parabolic band: Mg2Si0.3Sn0.7, a canonical example.Phys Chem Chem Phys2014;16:6893-7

[77]

May AF.Materials, preparation, and characterization in thermoelectrics; Rowe DM, Ed.; CRC Press: 2012.

[78]

Harrison JW.Alloy scattering in ternary III-V compounds.Phys Rev B1976;13:5347-50

[79]

Wang H,Pei Y.The criteria for beneficial disorder in thermoelectric solid solutions.Adv Funct Mater2013;23:1586-96

[80]

Bardeen J.Deformation potentials and mobilities in non-polar crystals.Phys Rev1950;80:72-80

[81]

de Boor J,Kolb H,Kelm K.Microstructural effects on thermoelectric efficiency: a case study on magnesium silicide.Acta Mater2014;77:68-75

[82]

Kuo JJ,Imasato K.Grain boundary dominated charge transport in Mg3Sb2-based compounds.Energy Environ Sci2018;11:429-34

[83]

Kuo JJ,Kang SD,Wuttig M.Mg deficiency in grain boundaries of n-type Mg3Sb2 identified by atom probe tomography.Adv Mater Interfaces2019;6:1900429

[84]

Seto JYW.The electrical properties of polycrystalline silicon films.J Appl Phys1975;46:5247-54

[85]

Agrawal B,Dasgupta T.A multi-band refinement technique for analyzing electronic band structure of thermoelectric materials.Cell Rep Phys Sci2024;5:101781

[86]

de Boor J,Dasgupta T.Fabrication parameters for optimized thermoelectric Mg2Si.J Mater Sci2014;49:3196-204

[87]

Fistul’ VI.Transport phenomena in heavily doped semiconductors, In Heavily doped semiconductors, vol 1; Springer, Boston, MA, 1969;pp 77-205

PDF

197

Accesses

0

Citation

Detail

Sections
Recommended

/