On-demand Hydrogen Production Through Aluminum-Water Reaction Enabled by Aluminum Nanoparticles and NaOH Nano-composite Coating

Yifan Niu , Houhao Cai , Chongjian Wang , Chenglong Han , Xingfu Tao , Kun Liu

Chemical Research in Chinese Universities ›› 2025, Vol. 41 ›› Issue (5) : 1201 -1207.

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Chemical Research in Chinese Universities ›› 2025, Vol. 41 ›› Issue (5) : 1201 -1207. DOI: 10.1007/s40242-025-5045-5
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On-demand Hydrogen Production Through Aluminum-Water Reaction Enabled by Aluminum Nanoparticles and NaOH Nano-composite Coating

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Abstract

The aluminum-water reaction for hydrogen production exhibits significant potential in the energy sector due to its low cost and high hydrogen density. However, the great challenge of controlling the aluminum-water reaction’s kinetics hinders its application advancement. This study proposes polymer-encapsulated aluminum nanoparticles (Al NPs) and NaOH nanocomposite coating for on-demand hydrogen production via aluminum-water reaction. By monitoring the coating reaction process using scanning electron microscopy and X-ray diffraction, the results indicate that fibrous AlO(OH) gradually forms on the Al NP surface during the reaction, eventually transforming entirely into bulk Al(OH)3. Furthermore, by adjusting the size of Al NPs (50–1000 nm), the mass fraction of Al NPs, and the hydrophilicity/hydrophobicity of the polymer matrix, the hydrogen production rate can be regulated within the range of 0.08–9.65 mL·s−1·g−1. Finally, multiple interval reactions were adopted to verify the effectiveness of water-controlled on-demand hydrogen production. This strategy overcomes the dependence of the aluminum-water reaction on extensive alkali solution, providing new insights for the development of hydrogen production.

Keywords

Aluminum-water reaction / Aluminum nanoparticle / Polymer matrix / Kinetic control / On-demand hydrogen production

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Yifan Niu, Houhao Cai, Chongjian Wang, Chenglong Han, Xingfu Tao, Kun Liu. On-demand Hydrogen Production Through Aluminum-Water Reaction Enabled by Aluminum Nanoparticles and NaOH Nano-composite Coating. Chemical Research in Chinese Universities, 2025, 41(5): 1201-1207 DOI:10.1007/s40242-025-5045-5

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Jilin University, The Editorial Department of Chemical Research in Chinese Universities and Springer-Verlag GmbH

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