Recent Advances in the Synthesis of Zeolites from Solid Wastes

Abstract

With the rapid development of industrialization, it is inevitable to produce solid wastes in the fields of energy petrochemical industry. However, the storage and utilization of these solid wastes have become a considerable challenge. Due to the main element composition of these solid wastes including silicon and aluminum, it has attracted extensive attention for synthesizing zeolites. This review summarized the properties of major solid wastes including coal fly ash, coal gangue, spent fluid catalytic cracking (FCC) catalyst, lithium slag, bauxite residue, and waste glass. Then, the preparation of LTA, FAU, ZSM-5, SSZ-13, Beta, and MOR zeolites from these solid wastes were introduced. Finally, the current challenges and perspectives were discussed.

Keywords

Solid waste / Zeolite / Utilization / Sustainable route / Application

References

[1] Wang Z P, Yu J H, Xu R R. . Chem. Soc. Rev., 2012, 41: 1729,

[2] Garces L J, Makwana V D, Hincapie B, Sacco A, Suib S L. . J. Catal., 2003, 217: 107

[3] Higuchi Y, Tanaka S. . Microporous Mesoporous Mater., 2023, 354: 112550,

[4] Shi D D, Haw K-G, Kouvatas C, Tang L X, Zhang Y Y, Fang Q R, Qiu S L, Valtchev V. . Angew. Chem. Int. Ed., 2020, 59: 19576,

[5] Tang L X, Haw K-G, Zhang Y Y, Fang Q R, Qiu S L, Valtchev V. . Microporous Mesoporous Mater., 2019, 280: 306,

[6] Wu Q M, Zhu L F, Chu Y Y, Liu X L, Zhang C S, Zhang J, Xu H, Xu J, Deng F, Feng Z C, Meng X J, Xiao F-S. . Angew. Chem. Int. Ed., 2019, 58: 12138,

[7] Cao C Y, Xuan W W, Yan S Y, Wang Q. . J. Environ. Chem. Eng., 2023, 11: 110898,

[8] Chang H L, Shih W H. . Ind. Eng. Chem. Res., 2000, 39: 4185,

[9] Coronas J. . Chem. Eng. J., 2010, 156: 236,

[10] Xu H, Wu P. . Natl. Sci. Rev., 2022, 9: nwac045,

[11] Belviso C. . Prog. Energy Combust. Sci., 2018, 65: 109,

[12] Collins F, Rozhkovskaya A, Outram J G, Millar G J. . Microporous Mesoporous Mater., 2020, 291: 109667,

[13] Fan X H, Yuan R R, Gan M J, Ji Z Y, Sun Z Q. . Sci. Total Environ., 2023, 865: 160745,

[14] Lee Y-R, Soe J T, Zhang S Q, Ahn J-W, Park M B, Ahn W-S. . Chem. Eng. J., 2017, 317: 821,

[15] Chen X Y, Zhang P, Wang Y, Peng W, Ren Z F, Li Y H, Chu B S, Zhu Q. . Front. Environ. Sci. Eng., 2023, 17: 149,

[16] Kaithwas A, Prasad M, Kulshreshtha A, Verma S. . Chem. Eng. Res. Des., 2012, 90: 1632,

[17] Elidrissi Z C, Idrissi D E M, Kouzi Y, Achiou B, Tahiri S, Ouammou M, Younssi S A. . Inorg. Chem. Commun., 2023, 156: 111192,

[18] Fan Y, Zhang F-S, Zhu J X, Liu Z G. . J. Hazard. Mater., 2008, 153: 382,

[19] Mamaghani F A A, Salem A, Salem S. . Process Saf. Environ. Prot., 2022, 159: 500,

[20] Silva B, Martins M, Rosca M, Rocha V, Lago A, Neves I C, Tavares T. . Sep. Purif. Technol., 2020, 235: 116139,

[21] Mlonka-Medrala A. . Energies., 2023, 16: 6593,

[22] Montalvo S, Huilinir C, Borja R, Sanchez E, Herrmann C. . Bioresource Technol., 2020, 301: 122808,

[23] Zhang X Y, Li C Q, Zheng S L, Di Y H, Sun Z M. . Int. J. Min. Met. Mater., 2022, 29: 1,

[24] Bukhari S S, Behin J, Kazemian H, Rohani S. . Fuel, 2015, 140: 250,

[25] Wang R Y, Song Y, Yang X, Zhou J H, Jiang Q Q, Wang Z B, Wang L, Peng B, Song H T, Lin W. . ACS Sustainable Chem. Eng., 2022, 10: 11376,

[26] Li H, Zheng F, Wang J, Zhou J M, Huang X H, Chen L, Hu P F, Gao J-M, Zhen Q, Bashir S, Liu J B L. . Chem. Eng. J., 2020, 390: 124513,

[27] Xue Y J, Wei X T, Zhao H, Wang T, Xiao Y. . J. Cleaner Prod., 2020, 259: 120830,

[28] Basaldella E I, Paladino J C, Solari M, Valle G M. . Appl. Catal. B: Environ., 2006, 66: 186,

[29] Huang S Z, Wang Y, Zhang L, Zhu S J, Ma Z F, Cui Q, Wang H Y. . New J. Chem., 2023, 47: 14335,

[30] Wang B Y, Li J, Zhou X, Hao W F, Zhang S Q, Lan C, Wang X M, Wang Z Y, Xu J, Zhang J-N, Yan W F. . Inorg. Chem. Front., 2022, 9: 468,

[31] Qiang Z Q, Li R, Yang Z Q, Guo M, Cheng F Q, Zhang M. . Energy Fuels, 2019, 33: 6641,

[32] Hernandez-Tamargo C, Kwakye-Awuah B, O’Malley A J, de Leeuw N H. . Microporous Mesoporous Mater., 2021, 315: 110903,

[33] Kang Y B, Swain B, Im B, Yoon J-H, Park K H, Lee C G, Kim D G. . Metals, 2019, 9: 1240,

[34] Ojumu T V, Du Plessis P W, Petrik L F. . Ultrason. Sonochem., 2016, 31: 342,

[35] Liu P, Wu Q M, Yan K P, Wang L, Xiao F-S. . Dalton Trans., 2022, 52: 24,

[36] Rodríguez E D, Bernal S A, Provis J L, Gehman J D, Monzó J M, Payá J, Borrachero M V. . Fuel, 2013, 109: 493,

[37] Rozhkovskaya A, Rajapakse J, Millar G J. . Adv. Powder Technol., 2021, 32: 3248,

[38] Qiang Z Q, Shen X J, Guo M, Cheng F Q, Zhang M A. . Microporous Mesoporous Mater., 2019, 287: 77,

[39] Liu L Y, Du T, Li G, Yang F, Che S. . J. Hazard. Mater., 2014, 278: 551,

[40] Kim J-C, Choi M, Song H J, Park J E, Yoon J-H, Park K-S, Lee C G, Kim D-W. . Mater. Chem. Phys., 2015, 166: 20,

[41] Sayehi M, Delahay G, Tounsi H. . J. Environ. Chem. Eng., 2022, 10: 108561,

[42] Breck D W, Eversole W G, Milton R M. . J. Am. Chem. Soc., 1956, 78: 2338,

[43] Escamilla-Perez A M, Barre Y, Grandjean A, Hertz A. . J. Supercrit. Fluid., 2023, 199: 105940,

[44] Mouna S, Hajji S, Tounsi H. . J. Cleaner Prod., 2024, 434: 139946,

[45] Lee K M, Jo Y M. . J. Mater. Cycles. Waste. Manage., 2010, 12: 212,

[46] Qian T T, Li J H. . Adv. Powder Technol., 2015, 26: 98,

[47] Jin Y X, Li L, Liu Z, Zhu S Y, Wang D M. . Adv. Powder Technol., 2021, 32: 791,

[48] Escardino A, Barba A, Sanchez E, Cantavella V. . Br. Ceram. Trans., 1999, 98: 172,

[49] Basaldella E I, Torres Sanchez R M, Conconi M S. . Appl. Clay Sci., 2009, 42: 611,

[50] Ferella F, Leone S, Innocenzi V, De Michelis I, Taglieri G, Gallucci K. . J. Cleaner Prod., 2019, 230: 910,

[51] Li L, Xu S C, Liu Z, Wang D M. . Materials, 2024, 17: 568,

[52] Ma D Y, Wang Z D, Guo M, Zhang M, Liu J B. . Waste Manage., 2014, 34: 2365,

[53] Lei P-C, Shen X-J, Li Y, Guo M, Zhang M. . Int. J. Min. Met. Mater., 2016, 23: 850,

[54] Tsujiguchi M, Kobashi T, Utsumi Y, Kakimori N, Nakahira A. . J. Am. Ceram. Soc., 2014, 97: 114,

[55] Tae L C. . Appl. Chem. Eng., 2017, 28: 521

[56] Li W J, Chai Y C, Wu G J, Li L D. . J. Phys. Chem. Lett., 2022, 13: 11419,

[57] Nazir L S M, Yeong Y F, Chew T L. . J. Asian Ceram. Soc., 2020, 8: 553,

[58] Yu Q, Zhang W N, Li J J, Liu W, Wang Y N, Chu W F, Zhang X B, Xu L Y, Zhu X X, Li X J. . Microporous Mesoporous Mater., 2023, 355: 112570,

[59] Holler H, Wirsching U. . Fortschr. Mineral., 1985, 63: 21

[60] Molina A, Poole C A. . Miner. Eng., 2004, 17: 167,

[61] Belviso C, Cavalcante F, Javier Huertas F, Lettino A, Ragone P, Fiore S. . Microporous Mesoporous Mater., 2012, 162: 115,

[62] Murukutti M K, Jena H. . J. Hazard. Mater., 2022, 423: 127085,

[63] Ren L M, Wu Q M, Yang C G, Zhu L F, Li C J, Zhang P L, Zhang H Y, Meng X J, Xiao F-S. . J. Am. Chem. Soc., 2012, 134: 15173,

[64] Wu Q M, Meng X J, Gao X H, Xiao F-S. . Acc. Chem. Res., 2018, 51: 1396,

[65] Sivalingam S, Sen S. . Environ. Sei. Pollut. Res., 2019, 26: 34693,

[66] Belviso C. . Ultrason. Sonochem., 2018, 43: 9,

[67] Liu X M, Li L, Yang T T, Yan Z F. . J. Porous Mater., 2012, 19: 133,

[68] Yang N N, Gou L Z, Bai Z T, Cheng F Q, Guo M, Zhang M. . J. Inorg. Organomet. Poly. Mater., 2022, 32: 3496,

[69] Chen G R, Li J Y, Wang S, Han J, Wang X X, She P H, Fan W B, Guan B Y, Tian P, Yu J H. . Angew. Chem. Int. Ed., 2022, 61: e202200677,

[70] Bensafi B, Chouat N, Djafri F. . Coord. Chem. Rev., 2023, 496: 215397,

[71] Rahimi N, Karimzadeh R. . Appl. Catal. A: Gen., 2011, 398: 1,

[72] Rajakrishnamoorthy P, Saravanan C G, Natarajan R, Karthikeyan D, Sasikala J, Femilda Josephin J S, Vikneswaran M, Sonthalia A, Varuvel E G. . Fuel, 2023, 340: 127380,

[73] Zhao Y F, Gu S Y, Li L, Wang M. . Environ. Pollut., 2024, 345: 1

[74] Li H P, Cheng R Q, Liu Z L, Du C F. . Sci. Total Environ., 2019, 683: 638,

[75] Tehubijuluw H, Subagyo R, Yulita M F, Nugraha R E, Kusumawati Y, Bahruji H, Jalil A A, Hartati H, Prasetyoko D. . Environ. Sci. Pollut. Res., 2021, 28: 37354,

[76] Timoshev V., Haufe L. A., Busse O., Hamedi H., Seifert M., Weigand J. J., ChemSusChem, 2024, e202301642.

[77] Wu Q M, Luan H M, Xiao F-S. . Sci. China Chem., 2022, 65: 1683,

[78] Liu L J, Ji W X, Li K N, Yu W H, Lan L P, Ye J J, Gao X, Li Y Y, Ma Y L, Sun Y G. . Silicon, 2022, 14: 8855,

[79] Gao J D, Lin Q J, Yang T Z, Bao Y C, Liu J. . Chemosphere, 2023, 341: 139741,

[80] Wu Y F, Liang G B, Zhao X N, Wang H, Qu Z P. . J. Environ. Chem. Eng., 2023, 11: 109589,

[81] Beale A M, Gao F, Lezcano-Gonzalez I, Peden C H F, Szanyi J. . Chem. Soc. Rev., 2015, 44: 7371,

[82] Fickel D W, D’Addio E, Lauterbach J A, Lobo R F. . Appl. Catal. B-Environ., 2011, 102: 441,

[83] Deimund M A, Harrison L, Lunn J D, Liu Y, Malek A, Shayib R, Davis M E. . ACS Catal., 2016, 6: 542,

[84] Hudson M R, Queen W L, Mason J A, Fickel D W, Lobo R F, Brown C M. . J. Am. Chem. Soc., 2012, 134: 1970,

[85] Han J F, Ha Y, Guo M Y, Zhao P P, Liu Q L, Liu C X, Song C F, Ji N, Lu X B, Ma D G, Li Z G. . Ultrason. Sonochem., 2019, 59: 104703,

[86] Han J F, Jin X T, Song C F, Bi Y L, Liu Q L, Liu C X, Ji N, Lu X B, Ma D G, Li Z G. . Green Chem., 2020, 22: 219,

[87] Gollakota A R K, Munagapati V S, Volli V, Gautam S, Wen J-C, Shu C-M. . J. Hazard. Mater., 2021, 416: 125925,

[88] Liao X, Wang B, Yin R, Ren W G, Li J, Gan H T, Lv P B, Bao W R, Wang J C, Chang L P, Huang Z G, Han L N. . J. Solid. State Chem., 2023, 323: 124024,

[89] Lv W T, Sun F M, Zhang R H, Jiao W Y, Qin Z F, Dong M, Fan W B, Wang J G. . Microporous Mesoporous Mater., 2024, 370: 113073,

[90] Ren L M, Zhang Y B, Zeng S J, Zhu L F, Sun Q, Zhang H Y, Yang C G, Meng X J, Yang X G, Xiao F-S. . Chin. J. Catal., 2012, 33: 92,

[91] Liu P, Wu Q M, Yan K P, Wang L, Xiao F-S. . J. Catal., 2024, 432: 115442,

[92] Jiang J X, Xu Y, Cheng P, Sun Q M, Yu J H, Corma A, Xu R R. . Chem. Mater., 2011, 23: 4709,

[93] Lu T T, Yan W F, Xu R R. . Inorg. Chem. Front., 2019, 6: 1938,

[94] Meng X J, Xie B, Xiao F-S. . Chin. J. Catal., 2009, 30: 965

[95] Muñiz J G R, Ramirez A M, Robles J M A, Melo P G, Bocard J C E, Martine A M M. . Lat. Am. Appl. Res., 2010, 4: 323

[96] Ameh A E, Musyoka N M, Oyekola O, Louis B, Petrik L F. . Front. Chem., 2021, 9: 683125,

[97] Gao W Z, Amoo C C, Zhang G H, Javed M, Mazonde B, Lu C X, Yang R Q, Xing C, Tsubaki N. . Microporous Mesoporous Mater., 2019, 280: 187,

[98] Fischer J W A, Brenig A, Klose D, van Bokhoven J A, Sushkevich V L, Jeschke G. . Angew. Chem. Int. Ed., 2023, 62: e2023035

[99] Lu K, Huang J, Ren L, Li C, Guan Y, Hu B W, Xu H, Jiang J G, Ma Y H, Wu P. . Angew. Chem. Int. Ed., 2020, 59: 6258,

[100] Zhou T, Wang B, Dai Z D, Jiang X, Wang Y. . Microporous Mesoporous Mater., 2021, 314: 110872,

[101] Liu X C, Lu P, Jiang W L, Shan Y L, Li S, Wang X S, Liu S W, Han L, Liu Y X. . Chem. Eng. Sci., 2023, 281: 118967,