Flexible Films and Metafabrics with Low Visible Reflection, High Near-Infrared Reflection, and Ultralow Mid-infrared Emissivity for Day–Night Thermal Camouflage
Shuai Gao , Wanqi Cui , Biyuan Wu , Hanqi Li , Beibei Ge , Qingman Liu , Ziyi Zang , Yongli Yu , Lijun Qu , Xiaohu Wu , Lili Wang , Xiansheng Zhang
Advanced Fiber Materials ›› : 1 -14.
A major challenge in thermal camouflage is maintaining consistent performance under both day–night conditions. Conventional low-emissivity materials are invariably plagued by a fundamental compromise: they are either highly reflective, causing specular glare, or excessively absorptive, leading to solar heating. To overcome this, we draw inspiration from dielectric-metal-dielectric multilayers, widely used in energy-saving glazing for their “high visible transparency and high near-infrared reflection”. We pivot this “spectral-division” concept toward a distinctly different goal: instead of transmitting visible light, we aim for moderate visible reflection to avert glare, while preserving high near-infrared reflection to suppress heating, and ultimately achieving ultralow mid-/long-wave infrared emission for thermal invisibility. Accordingly, we report a flexible titanium oxide (TiO2)–silver (Ag)–TiO2 (TAT) sandwich structure that achieves spectrally selective properties—suppressing visible reflection (39.2%), enhancing near-infrared reflectance (85.9%) to reduce solar absorption (0.33), and retaining ultralow infrared emissivity (3.8%). This design effectively resolves the “spectral trilemma” of day–night camouflage within a single passive architecture. Given the increasing threat of multispectral detection in modern applications, integrating additional functionalities such as electromagnetic interference (EMI) shielding is highly desirable. The continuous Ag layer in our TAT structure not only ensures ultralow IR emissivity but also provides excellent electrical conductivity, endowing the material with efficient EMI shielding as an added advantage—with an absorption-dominated mechanism that minimizes secondary reflection. When laminated onto fabric, the TAT film achieved outstanding thermal camouflage (ΔT = 0.5 °C on a 36.5 °C platform) and high EMI shielding effectiveness of 54.7 dB. An alternative direct-sputtering approach yielded a wearable metafabric with excellent camouflage (ΔT = 0.6 °C) and substantial shielding (32.2 dB), without compromising comfort. Our study establishes a new design framework for all-weather, multifunctional stealth materials that integrate day–night thermal camouflage with absorption-dominated EMI shielding.
Day–night thermal camouflage / Spectrally selective surfaces / High NIR reflectance / Flexible meta-fabrics / Electromagnetic interference shielding
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Donghua University, Shanghai, China
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