Strain-Insensitive Stretchable Conductive Fiber Based on Helical Core with Double-Network Hydrogel

Tiantian Sun , Yifang Liang , Nanying Ning , Hanguang Wu , Ming Tian

Advanced Fiber Materials ›› 2025, Vol. 7 ›› Issue (3) : 882 -893.

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Advanced Fiber Materials ›› 2025, Vol. 7 ›› Issue (3) : 882 -893. DOI: 10.1007/s42765-025-00530-z
Research Article

Strain-Insensitive Stretchable Conductive Fiber Based on Helical Core with Double-Network Hydrogel

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Abstract

The development of the highly stretchable and strain-insensitive conductive fibers exhibiting extremely small resistance change under large deformation is crucial for the electronic signal stability in the smart wearable fields. In this paper, an all-polymeric conductive microfiber (PU@PVA-PEDOT:PSS SI-CF) with desirable performances has been developed by using microfluidic spinning technology (MST), during which process the instinct strain-insensitive conductive polymer hydrogel core with semi-interpenetrating network is constructed into the helical structure. The configuration and performances of the PU@PVA-PEDOT:PSS SI-CF have been optimized by regulating the processing parameters of MST, and the fabricated microfiber exhibits excellent stretchability (up to 500%), high conductivity (147 S cm−1), super conductance strain insensitivity (ultra-low resistance change of 5% at 100% strain), as well as excellent durability (2000 stretching-releasing cycles). The PU@PVA-PEDOT:PSS SI-CF shows great smart wearable application potential as the stretchable wire, the self-powered sensor, and the electro-thermal heater.

Keywords

Conductive fiber / Strain insensitivity / Microfluidic spinning technology / Semi-interpenetrating network / Engineering / Materials Engineering

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Tiantian Sun, Yifang Liang, Nanying Ning, Hanguang Wu, Ming Tian. Strain-Insensitive Stretchable Conductive Fiber Based on Helical Core with Double-Network Hydrogel. Advanced Fiber Materials, 2025, 7(3): 882-893 DOI:10.1007/s42765-025-00530-z

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Funding

the National Natural Science Foundation of China(51903006)

the Beijing Natural Science Foundation(2232049)

Young Elite Scientist Sponsorship Program by BAST(BYESS2022211)

The Beijing Outstanding Youth Foundation(BPHR202203066)

The Beijing Scholar Program(RCQJ20303)

RIGHTS & PERMISSIONS

Donghua University, Shanghai, China

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