Detecting soil mixing, grain size distribution, and clogging potential of tunnel excavation face by classification-regression algorithms using EPBM operational data

Sharmin Sarna , Marte Gutierrez

Underground Space ›› 2025, Vol. 20 ›› Issue (1) : 311 -354.

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Underground Space ›› 2025, Vol. 20 ›› Issue (1) :311 -354. DOI: 10.1016/j.undsp.2024.06.007
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Detecting soil mixing, grain size distribution, and clogging potential of tunnel excavation face by classification-regression algorithms using EPBM operational data

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Abstract

Earth pressure balance machine (EPBM) operation is sensitive to the properties of the excavated soil due to the requirements of proper soil conditioning and maintenance of necessary chamber pressure. However, soil properties are invariably only available at a limited number of borehole explorations and soil samplings conducted during the subsoil investigation. Thus, it is crucial to identify properties of the tunnel excavation face, such as clay-sand mixed conditions, grain size distributions, and clogging potential along the whole alignment beside the few borehole locations to attain optimally efficient EPBM operation. Therefore, this paper presents the development of machine learning prediction models (i.e., classifiers and regressors) to estimate the properties of the tunnel excavation face using EPBM operational data collected during the tunneling operation as input features. Geotechnical data collected from boreholes and soil samples can be used to validate prediction models and calibrate them. To develop such models, the Northgate Link Extension (N125) tunneling project, constructed in Seattle, Washington, the USA, is used to capture and identify the true ground conditions. The results indicate successful prediction performances by the models, providing indication that EPBM parameters are crucial pointers of the tunnel excavation face properties to help attain optimally efficient EPBM operation.

Keywords

EPBM tunneling / Mixed soil / Grain size / Clogging / Machine learning / Stochastic hill climbing-adaptive steps

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Sharmin Sarna, Marte Gutierrez. Detecting soil mixing, grain size distribution, and clogging potential of tunnel excavation face by classification-regression algorithms using EPBM operational data. Underground Space, 2025, 20(1): 311-354 DOI:10.1016/j.undsp.2024.06.007

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Data availability

The data that support the findings of this study are available from the corresponding author upon reasonable request.

CRediT authorship contribution statement

Sharmin Sarna: Conceptualization, Data curation, Formal analysis, Investigation, Methodology, Software, Validation, Visualization, Writing - original draft. Marte Gutierrez: Funding acquisition, Resources, Supervision, Writing - review & editing.

Declaration of competing interest

Marte Gutierrez is an editorial board member for Underground Space and was not involved in the editorial review or the decision to publish this article. All authors declare that there are no competing interests.

Acknowledgement

Support from the University Transportation Center for Underground Transportation Infrastructure (UTC-UTI) at the Colorado School of Mines for funding this research under Grant No. 69A3551747118 from the U.S. Department of Transportation (DOT) is gratefully acknowledged. The opinions expressed in this paper are those of the authors and not of the DOT.

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