A source-tailored engineering framework for methane bioconversion: from abatement infrastructure to biomanufacturing platforms

Hyo Jin Hong , Seong-Hoon Jun , Tae Hyung Lee , Jinwon Lee , Jeong-Geol Na

Systems Microbiology and Biomanufacturing ›› 2026, Vol. 6 ›› Issue (5) : 137

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Systems Microbiology and Biomanufacturing ›› 2026, Vol. 6 ›› Issue (5) :137 DOI: 10.1007/s43393-026-00534-9
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A source-tailored engineering framework for methane bioconversion: from abatement infrastructure to biomanufacturing platforms
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Abstract

While methanotroph-based bioconversion is a promising solution for mitigating methane emissions, its industrialization remains constrained. This limitation stems from substantial physicochemical disparities among real-world emission sources, highlighting a profound disconnect between laboratory-scale achievements and practical operational barriers. To bridge this divide, this review proposes a comprehensive, source-tailored decision-making framework. For diffuse emissions, the energy deficits caused by large volumetric overheads mandate an energy-minimized abatement strategy. Conversely, centralized point sources offer strong concentration driving forces that justify capital-intensive, high-efficiency biomanufacturing platforms to maximize productivity. Furthermore, guided by techno-economic analysis, we diagnose specific engineering bottlenecks, confirming that process improvements must strictly align with distinct market profiles, ranging from bulk single-cell protein and mid-value polyhydroxyalkanoates to high-value ectoine. Finally, we outline how prospective research frontiers can disrupt current technological paradigms. Strain-process multiscale modeling resolves the critical scale-up hurdle, and digital twin-based verification systems translate measurement uncertainties into tradable carbon assets. Moreover, co-producing site-integrated bio-fertilizers via nitrogen fixation can transform low-concentration abatement infrastructures into self-sustaining models. Although tailored approaches are currently necessary, central to future transitions is utilizing ultra-low-level methane enrichment to converge diffuse capture with centralized biomanufacturing. Advancing this frontier could eventually enable a truly integrated, universal methane biorefinery.

Keywords

Methane abatement / Methanotrophs / Value-added biomanufacturing / Bottleneck diagnosis / Techno-economic analysis

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Hyo Jin Hong, Seong-Hoon Jun, Tae Hyung Lee, Jinwon Lee, Jeong-Geol Na. A source-tailored engineering framework for methane bioconversion: from abatement infrastructure to biomanufacturing platforms. Systems Microbiology and Biomanufacturing, 2026, 6 (5) : 137 DOI:10.1007/s43393-026-00534-9

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National Research Foundation of Korea(RS-2024-00466474)

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