Agro-industrial waste management: solid-state fermentation for biomass conversion and valorisation to value-added products

Moinal Hoque, K. T. Ramya Devi

Systems Microbiology and Biomanufacturing ›› 2025

Systems Microbiology and Biomanufacturing ›› 2025 DOI: 10.1007/s43393-025-00371-2
Review

Agro-industrial waste management: solid-state fermentation for biomass conversion and valorisation to value-added products

Author information +
History +

Abstract

Agricultural and industrial byproducts are abundant in bioactive compounds and can serve as alternative resources in producing a broad spectrum of value-added commodities, including biofuel, biogas, mushrooms, and tempeh, as demonstrated in numerous studies and industries. By utilising such waste by-products as stock materials, it is possible to reduce production costs and mitigate environmental pollution. These wastes are utilised in the creation of bioenergy fuels, vitamins, antibiotics, biocatalysts, antioxidants, and diverse commercially important types of chemicals through solid-state fermentation (SSF). A diverse array of microbes is employed in the SSF operations to produce these profitable products. As a result, this study thoroughly examines and discusses the effects of SSF on the production of cost-effective products.

Keywords

Biotechnological approaches / Agro-industrial waste / Waste biomass valorisation / Solid-state fermentation / Waste management

Cite this article

Download citation ▾
Moinal Hoque, K. T. Ramya Devi. Agro-industrial waste management: solid-state fermentation for biomass conversion and valorisation to value-added products. Systems Microbiology and Biomanufacturing, 2025 https://doi.org/10.1007/s43393-025-00371-2

References

[1.]
SivakumarD, SrikanthP, RamtekePW, NouriJ. Agricultural waste management generated by agro-based industries using biotechnology tools. Glob J Environ Sci Manag, 2022, 82281-296.
CrossRef Google scholar
[2.]
Bos AVD, Hamelinck C. ‘Greenhouse gas impact of marginal fossil fuel use’; 2014.
[3.]
Okonko I, Ogunnusi T, Aloysius F, Adejoye OD, Adewale O. ‘Utilization of food wastes for sustainable development’. Electron J Environ Agric Food Chem. 2009.
[4.]
Rodriguez CoutoS. Exploitation of biological wastes for the production of value-added products under solid-state fermentation conditions. Biotechnol J, 2008.
CrossRef Google scholar
[5.]
BelewuM, BabalolaF. Nutrient enrichment of some waste agricultural residues after solid state fermentation using Rhizopus oligosporus. J Appl Biosci., 2009, 13: 695-699
[6.]
GraminhaEBN, GonçalvesAZL, PirotaRDPB, BalsalobreMAA, Da SilvaR, GomesE. Enzyme production by solid-state fermentation: Application to animal nutrition. Anim Feed Sci Technol, 2008, 1441–21-22.
CrossRef Google scholar
[7.]
NguyenTAD, et al. . Pretreatment of rice straw with ammonia and ionic liquid for lignocellulose conversion to fermentable sugars. Bioresour Technol, 2010, 101197432-7438.
CrossRef Google scholar
[8.]
KatalinićV, et al. . Polyphenolic profile, antioxidant properties and antimicrobial activity of grape skin extracts of 14 Vitis vinifera varieties grown in Dalmatia (Croatia). Food Chem, 2010, 1192715-723.
CrossRef Google scholar
[9.]
‘Waste-to-energy | BioEnergy Consult. https://www.bioenergyconsult.com/tag/waste-to-energy/.
[10.]
SenthilkumarK, Naveen KumarM, Chitra DeviV, SaravananK, EaswaramoorthiS. ‘Agro-industrial waste valorization to energy and value added products for environmental sustainability. Energy Environ Sustaina., 2020.
CrossRef Google scholar
[11.]
Rudra S, Nishad J, Jakhar N, Kaur C. ‘Food industry waste: mine of nutraceuticals’; 2015.
[12.]
Bhargav S, Panda B, Ali M, Javed S. ‘Solid-State Fermentation: An Overview’. Chem Biochem Eng Q. 2008.
[13.]
PandeyA. Solid-state fermentation. Biochem Eng J, 2003, 132–381-84.
CrossRef Google scholar
[14.]
JinG, et al. Identifying variables influencing traditional food solid-state fermentation by statistical modeling2024Foods
CrossRef Google scholar
[15.]
HashemiM, RazaviSH, ShojaosadatiSA, MousaviSM, KhajehK, SafariM. Development of a solid-state fermentation process for production of an alpha amylase with potentially interesting properties. J Biosci Bioeng, 2010, 1103333-337.
CrossRef Google scholar
[16.]
MauryaD, SinghD, PratapD, MauryaJ. Optimization of solid state fermentation conditions for the production of cellulase by Trichoderma reesei. J Environ Biol / Acad Environ Biol, India, 2012, 33: 5-8
[17.]
MansourAA, ArnaudT, Lu-ChauTA, Fdz-PolancoM, MoreiraMT, RiveroJAC. Review of solid state fermentation for lignocellulolytic enzyme production: challenges for environmental applications. Rev Environ Sci Biotechnol, 2016, 15131-46.
CrossRef Google scholar
[18.]
Dabhi BK, Vyas RV, Shelat HN, ‘): x-xx Original Research Article’. Int J Curr Microbiol App Sci. 2014;3(1). http://www.ijcmas.com.
[19.]
YangYH, WangBC, WangQH, XiangLJ, DuanCR. Research on solid-state fermentation on rice chaff with a microbial consortium. Coll Surf B Biointerfaces, 2004, 3411-6.
CrossRef Google scholar
[20.]
LeiteP, et al. . Recent advances in production of lignocellulolytic enzymes by solid-state fermentation of agro-industrial wastes. Curr Opin Green Sustain Chem, 2021, 27: 100407.
CrossRef Google scholar
[21.]
LeiteP, BeloI, SalgadoJM. Co-management of agro-industrial wastes by solid-state fermentation for the production of bioactive compounds. Ind Crops Prod, 2021, 172: 113990.
CrossRef Google scholar
[22.]
Zervakis GI, Koutrotsios G. ‘Solid-State Fermentation of Plant Residues and Agro-industrial Wastes for the Production of Medicinal Mushrooms’, pp. 365–396; 2017.
[23.]
JoginderSD, AshokK, SunilKT. Bioethanol production from starchy part of tuberous plant (potato) using Saccharomyces cerevisiae MTCC-170. Afr J Microbiol Res, 2013, 7465253-5260.
CrossRef Google scholar
[24.]
AshokK, JoginderSD, SurekhaD, SureshKG. Production of ethanol from tuberous plant (sweet potato) using Saccharomyces cerevisiae MTCC-170. Afr J Biotechnol, 2014.
CrossRef Google scholar
[25.]
KumarA, SadhPK, KhaS, DuhanJS. Bio-ethanol production from sweet potato using co-culture of saccharolytic molds (Aspergillus spp.) and Saccharomyces cerevisiae MTCC170. J Adv Biotechnol, 2016, 61822-828.
CrossRef Google scholar
[26.]
SainiJK, SainiR, TewariL. Lignocellulosic agriculture wastes as biomass feedstocks for second-generation bioethanol production: concepts and recent developments. 3 Biotech., 2015.
CrossRef Google scholar
[27.]
AvciA, SahaBC, DienBS, KennedyGJ, CottaMA. Response surface optimization of corn stover pretreatment using dilute phosphoric acid for enzymatic hydrolysis and ethanol production. Bioresour Technol, 2012.
CrossRef Google scholar
[28.]
LimayemA, RickeSC. Lignocellulosic biomass for bioethanol production: current perspectives, potential issues and future prospects. Prog Energy Combust Sci, 2012, 384449-467.
CrossRef Google scholar
[29.]
Bjerre AB, Olesen AB, Fernqvist T, Plöger A, Schmidt AS. ‘Pretreatment of wheat straw using combined wet oxidation and alkaline hydrolysis resulting in convertible cellulose and hemicellulose’. Biotechnol Bioeng. 1996;49:568–77. https://researchprofiles.ku.dk/en/publications/pretreatment-of-wheat-straw-using-combined-wet-oxidation-and-alka. Accessed 29 Dec 2024.
[30.]
NajafiG, GhobadianB, TavakoliT, YusafT. Potential of bioethanol production from agricultural wastes in Iran. Renew Sustain Energy Rev, 2009, 136–71418-1427.
CrossRef Google scholar
[31.]
Paepatung N, Nopharatana A. ‘Bio-Methane Potential of Biological Solid Materials and Agricultural Wastes’; 2009.
[32.]
MushimiyimanaI, TallapragadaP. Bioethanol Production from Agro Wastes by Acid Hydrolysis and Fermentation Process. J Sci Ind Res (India), 2016, 75: 383-388
[33.]
IngaleS, JoshiSJ, GupteA. Production of bioethanol using agricultural waste: banana pseudo stem. Braz J Microbiol, 2014.
CrossRef Google scholar
[34.]
MaitiS, et al. . Agro-industrial wastes as feedstock for sustainable bio-production of butanol by Clostridium beijerinckii. Food Bioprod Process, 2016, 98: 217-226.
CrossRef Google scholar
[35.]
Akpan I, Bankole M, Adesemowo A, Latunde-Dada G. ‘production of amylase by a. niger in a cheap solid medium using rice bran and agricultural materials’. Trop Sci. 1999.
[36.]
NigamP, SinghD. Enzyme and microbial systems involved in starch processing. Enzyme Microb Technol, 1995, 179770-778.
CrossRef Google scholar
[37.]
KalogerisE, et al. . Production and characterization of cellulolytic enzymes from the thermophilic fungus Thermoascus aurantiacus under solid state cultivation of agricultural wastes. Process Biochem, 2003, 3871099-1104.
CrossRef Google scholar
[38.]
TopakasE, KalogerisE, KekosD, MacrisBJ, ChristakopoulosP. Production of phenolics from corn cobs by coupling enzymic treatment and solid state fermentation. Eng Life Sci, 2004, 43283-286.
CrossRef Google scholar
[39.]
EllaiahP, AdinarayanaK, BhavaniY, PadmajaP, SrinivasuluB. Optimization of process parameters for glucoamylase production under solid state fermentation by a newly isolated Aspergillus species. Process Biochem, 2002, 384615-620.
CrossRef Google scholar
[40.]
NegiS, BanerjeeR. Optimization of extraction and purification of glucoamylase produced by Aspergillus awamori in solid-state fermentation. Biotechnol Bioprocess Eng, 2009, 14160-66.
CrossRef Google scholar
[41.]
Kumar R, et al.. Amylase production by Aspergillus Niger under solid state fermentation using agroindustrial wastes. Int J Eng Sci Technol. 2011. https://www.researchgate.net/publication/50407003.
[42.]
Singh Duhan Chaudhary Devi J, Screening of Aspergillus spp. for extra cellular α-amylase activity. Impact of Global Climate Change on Earth Ecosystem, pp. 205-214. https://www.researchgate.net/publication/265130213.
[43.]
Buenrostro-FigueroaJ, et al. . Potential use of different agroindustrial by-products as supports for fungal ellagitannase production under solid-state fermentation. Food Bioprod Process, 2014, 924376-382.
CrossRef Google scholar
[44.]
OliveiraF, et al. . Optimization of lipase production by Aspergillus ibericus from oil cakes and its application in esterification reactions. Food Bioprod Process, 2017, 102: 268-277.
CrossRef Google scholar
[45.]
SaharanP, SadhPK, Singh DuhanJ. Comparative assessment of effect of fermentation on phenolics flavanoids and free radical scavenging activity of commonly used cereals. Biocatal Agric Biotechnol, 2017.
CrossRef Google scholar
[46.]
SadhPK, ChawlaP, BhandariL, DuhanJS. Bio-enrichment of functional properties of peanut oil cakes by solid state fermentation using Aspergillus oryzae. J Food Meas Charact, 2018, 121622-633.
CrossRef Google scholar
[47.]
HachmeisterKA, FungDYC. Tempeh: a mold-modified indigenous fermented food made from soybeans and/or cereal grains. Crit Rev Microbiol, 1993, 193137-188.
CrossRef Google scholar
[48.]
RusminS, KoSD. Rice-grown Rhizopus oligosporus inoculum for tempeh fermentation. Appl Microbiol, 1974, 283347-350.
CrossRef Google scholar
[49.]
Vastrad B, Neelagund S. ‘Optimization and production of neomycin from different agro industrial wastes in solid state fermentation’. Int J Pharm Sci Drug Res. 2011;3(2):104–111. https://ijpsdronline.com/index.php/journal/article/view/179.
[50.]
Vastrad B, Neelagund S. ‘Optimization of process parameters for rifamycin b production under solid state fermentation from Amycolatopsis mediterranean MTCC 14’. 2012.
[51.]
Vidhyalakshmi R, Radhika R. ‘Production of Xanthan from Agro-Industrial Waste’. 2012.
[52.]
SaravananV, VijayakumarS. Production of biosurfactant by Pseudomonas aeruginosa PB3A using agro- industrial wastes as a carbon source. Malays J Microbiol, 2014, 10157-62.
CrossRef Google scholar
[53.]
NehraK, LathwalP, GuptaS, Kaur SidhuP, RanaJ. Agro-industrial byproducts as alternate cost-effective medium components for production of polyhydroxybutyrate. Indian J Exp Biol, 2020, 58: 631-642
[54.]
TuliHS, ChaudharyP, BeniwalV, SharmaAK. Microbial pigments as natural color sources: current trends and future perspectives. J Food Sci Technol, 2015, 5284669-4678.
CrossRef Google scholar
[55.]
El-TayebTS, AbdelhafezAA, AliSH, RamadanEM. Effect of acid hydrolysis and fungal biotreatment on agro-industrial wastes for obtainment of free sugars for bioethanol production. Braz J Microbiol, 2012, 4341523-1535.
CrossRef Google scholar
[56.]
Guilherme J, Martin P, Porto E, Alencar SM, Micotti Da Gloria E. ‘Antimicrobial potential and chemical composition of agro-industrial wastes’. 2012. www.JournalofNaturalProducts.Com.
[57.]
Singh Nee Nigam P, Gupta N, Anthwal A. Pre-treatment of Agro-Industrial Residues. Biotechnology for Agro-Industrial Residues Utilisation Utilisation of Agro-Residues. pp. 13–33; 2009.
[58.]
RivasB, TorradoA, TorreP, ConvertiA, DomínguezJM. Submerged citric acid fermentation on orange peel autohydrolysate. J Agric Food Chem, 2008, 5672380-2387.
CrossRef Google scholar
[59.]
Al-WeshahyA, RaoVA, Al-WeshahyA, RaoVA. Potato peel as a source of important phytochemical antioxidant nutraceuticals and their role in human health—a review. Phytochem Nutraceuticals—Glob Approaches Role Nutr Health, 2012.
CrossRef Google scholar
[60.]
Singh Duhan Chaudhary Devi J. ‘Production and characterization of amylase enzyme isolated from Aspergillus niger MTCC-104 employing solid state fermentation’. 2011. https://www.researchgate.net/publication/263620579.
[61.]
Sahib KaurP, KaurS, KaurH, SharmaA, RajP, PanwarS. Solid Substrate Fermentation using Agro Industrial Waste: New Approach for Amylase Production by Bacillus licheniformis. Int J Curr Microbiol App Sci., 2015, 412712-717
[62.]
FaisalPA, et al. . Optimization of parameters for the production of lipase from Pseudomonas sp. BUP6 by solid state fermentation. Adv Enzyme Res, 2014, 24125-133.
CrossRef Google scholar
[63.]
NascimentoTP, et al. . Production and characterization of new fibrinolytic protease from Mucor subtillissimus UCP 1262 in solid-state fermentation. Adv Enzyme Res, 2015, 3381-91.
CrossRef Google scholar
[64.]
MahalakshmiN. Jayalakshmi S ‘Amylase, Cellulase and Xylanase production from a novel bacterial isolate Achromobacter xylosoxidans isolated from marine environment’. Int. J. Adv. Res. Biol. Sci, 2016, 31230-233
[65.]
Hanim K, Rahman A, Jamilah S, Yusof HM, Zakaria Z. ‘Bioproteins Production from Palm Oil Agro-Industrial Wastes by Aspergillus terreus UniMAP AA-1’. 2016. https://www.researchgate.net/publication/301359630.

Accesses

Citations

Detail

Sections
Recommended

/