From bench to biorefinery: custom cellulolytic cocktail development for 2G ethanol

Yashika Raheja , Varinder Singh , Vivek Kumar Gaur , Gaurav Sharma , Adrian Tsang , Bhupinder Singh Chadha

Systems Microbiology and Biomanufacturing ›› 2025, Vol. 5 ›› Issue (3) : 1211 -1219.

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Systems Microbiology and Biomanufacturing ›› 2025, Vol. 5 ›› Issue (3) : 1211 -1219. DOI: 10.1007/s43393-025-00357-0
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From bench to biorefinery: custom cellulolytic cocktail development for 2G ethanol

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Abstract

This study reports the development of a novel and cost-effective cellulolytic enzyme cocktail, named Remzyme, using Rasamsonia emersonii. By supplementing the heterologously expressed carbohydrate-active enzymes (CAZymes) such as lytic polysaccharide monooxygenase (Rem_LPMO1, Rem_GH7CBHI), and xylanase (Malci_GH10xyl), the cocktail was optimized using a Simplex lattice mixture design. This innovative blend achieved a saccharification efficiency of 98.59% when applied to unwashed, acid/steam-pretreated rice straw slurry sourced from an industrial-scale 2G ethanol plant. The process was conducted under industrially relevant conditions with 15% substrate loading and protein loading of 8 mg/g dry substrate. Remarkably, the Remzyme cocktails was comparable to the leading commercial enzyme mix, CellicCTec3, at equivalent protein loadings, underscoring its potential as a cost-effective alternative in enzymatic saccharification. The study demonstrates the synergistic efficacy of accessory enzymes and core cellulases, offering significant advancements in enzyme technology for biorefinery applications.

Keywords

Rasamsonia Emersonii / Recombinant enzymes / LPMO / 2G ethanol / Cost effective cellulase

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Yashika Raheja, Varinder Singh, Vivek Kumar Gaur, Gaurav Sharma, Adrian Tsang, Bhupinder Singh Chadha. From bench to biorefinery: custom cellulolytic cocktail development for 2G ethanol. Systems Microbiology and Biomanufacturing, 2025, 5(3): 1211-1219 DOI:10.1007/s43393-025-00357-0

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Funding

Department of Biotechnology, Government of India(BT/PR31115/PBD/26/766/2019)

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Jiangnan University

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